FMEA潜在失效模式及分析标准表格模板

1、1 of 9潜潜在在的的失失效效模模式式及及效效应应分分析析表表(过程)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求Process FunctionRequirements潜在的

2、失效模式Potential Failure Mode潜在的失效后果Potential Effect(S) ofFailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) of Failure频度数Occ现行过程预防控制Current Process ControlsPrevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility& TargetComple

3、tionDate措施结果Result严重度Sev 频度数Occ难检度Det风险优先指数R.P.N.10原材料进厂In-coming RawMaterial原材料规格错误Material spec iswrong影响零件性能affect parts capability4供应商送原材料的规格有错The supplier send thewrong material1每批送货供应商附上材质证明书The supplier submit thequality certification everyshipping收料员检查送货单Material receiver checkdelivering lis

4、t936NANA20IQC 检查IQC Inspection尺寸检测有误差measure error影响后续零件生产affect partsproduction nextprocess 3供应商送原材料的规格有错The supplier send thewrong material2送货单标明材料尺寸规格define the SPEC. ofraw-material in thedilivery Bills 1.IQC按送货单核对原材料规格表IQC confirm the Raw MaterialSpec List according to thedelivery order.2.IQC按原材

5、料规格表检查原材料尺寸规格,以每批2卷，每卷3个点检查料厚IQC check raw material specaccording to the Raw MaterialSpec List,check materialsthickness by 3 points percoil,2 848NANA30移至原材料仓Move Material toStore材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label on

6、the Raw-materialbefore store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA40存放Storage材料生锈rust of thematerial影响后续零件生产affect partsproduction nextprocess 21. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store4按照程序要求，材料先进先出。 Frist in first outQC复查在库

7、re-check theparts in period.864NANA50移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label onthe Raw-materialbefore store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848N

8、ANA60P200T 冲压P200T Stamping 6.250.15尺寸超差is out of tolerance影响客户装配affectcustomer assembly3冲孔冲头磨损The tooling punch wearsaway2定期维护保养模具maintain the dieperiodicallyPQC用通止规抽检 PQC check with Pin gauge848NANA60P200T 冲压P200T Stamping 780.25尺寸超差is out oftolerance1.影响客户使用。2.后续磨削无法装夹。1. affectcustomer assembly2

9、. Can not put inthe fixture.31.冲孔冲头磨损2.模具调试中，送料步距不对1.The tooling punchwears away2.Non-conformingstamping step inthe tooling adjustprocess.21.定期维护保养模具2.隔离调模品，并要求操作工严格按照操作指导书操作。1.maintain the dieperiodically2. Contain thetooling adjustparts and askoperators followthe WI in theproduction process.PQC用卡尺

10、抽检 PQC check with VernierCaliper848NANA2 of 9潜潜在在的的失失效效模模式式及及效效应应分分析析表表(过程)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号N

11、O.过程功能要求Process FunctionRequirements潜在的失效模式Potential Failure Mode潜在的失效后果Potential Effect(S) ofFailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) of Failure频度数Occ现行过程预防控制Current Process ControlsPrevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任

12、及目标完成日期Responsibility& TargetCompletionDate措施结果Result严重度Sev 频度数Occ难检度Det风险优先指数R.P.N.翻边孔内径过大或者椭圆flanging holebigger or smaller1.车削后导致32.549尺寸超差。2. 内孔车削后无法满足粗糙度要求。1. Cause 32.549out ofdiemension.2. Cause theroughness of32.549 hole outof dimension.31. 合模高度不对2. 送料步距不对1. Non-conformingshutter height.

13、2. Non-conformingstamping step.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。2. Set the WI siteand ask theoperators follow itin the productionprocess.增加翻边孔控制尺寸31.8最大并要求操作工按照此尺寸卡尺控制。Add flanging holediameter 31.8Max andPQC check it withvernier caliper.848NANA翻边高度过低taller or shorterof the blangingheight. 导致车削和磨削后7

14、尺寸超差。Cause dimension 7out of SPEC.after turning andgrinding.3合模高度不到位Non-conformingshutter height.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI siteand ask theoperators follow itin the productionprocess.增加翻边孔高度尺寸控制7.5+/-0.3并要求操作工按照此尺寸卡尺控制。Add flanging holeheight 7.5+/-0.3 andPQC check it withvernier

15、 caliper848NANA60P200T 冲压P200T Stamping 37尺寸超差37 out ofdimension影响客户使用affect customerusing31. 合模高度不到位2. 来料较薄1. Non-conformingshutter height.2. thinner of thematerial thickness.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI siteand ask theoperators follow itin the productionprocess.1. 每卷材料上线时，检查材料厚度1

16、. PQC Check thethickness of materialwhen every coil used.848NANA材料厚度超差 materialthickness out ofdimension.导致磨削后3.0+/-0.15尺寸超差。Cause thedimension 3.0+/-0.15 out of SPEC.after grinding.3来料厚度超差the thickness ofraw-material out ofSPEC.2将来料厚度控制在3.25+/-0.05。Set the thicknessof raw-material3.25+/-0.05。 每卷材料上

17、线时，PQC 检查材料厚度PQC Check the thicknessof material when everycoil used.848NANA60P200T 冲压P200T Stamping 3 of 9潜潜在在的的失失效效模模式式及及效效应应分分析析表表(过程)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling.

18、Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求Process FunctionRequirements潜在的失效模式Potential Failure Mode潜在的失效后果Potential Effect(S) ofFailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) of Failure频度数Occ现行过程预防控制Current Process ControlsPrevention现行过程检测控制Current Process C

19、ontrolsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility& TargetCompletionDate措施结果Result严重度Sev 频度数Occ难检度Det风险优先指数R.P.N.平面度超差flatness out ofdimension1.导致磨削后的平面度超差。2.导致磨削后的材料厚度超差。1. Cause theflatness afergrinding out ofdimension.2.cause thethickness of thepart aftergrindi

20、ng out ofdimension.3合模高度不到位Non-conformingshutter height.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI siteand ask theoperators follow itin the productionprocess.增加冲压过程中的平面度0.15控制并且要求QC抽检。Add flatness control instamping process andPQC check it in period.848NANA60P200T 冲压P200T Stamping 翻边孔与地面拐角过大bigg

21、er radius ofthe crossingbetween theflanging and theflatness.导致磨削后34.5MAX尺寸超差。Cause 34.5MAXafter grindingout of dimension.3合模高度不到位Non-conformingshutter height.21. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI siteand ask theoperators follow itin the productionprocess.增加冲压过程中的尺寸34.5控制并且要求QC抽检。Add 34.5MAX

22、 control instamping process andPQC check it in period.848NANA毛刺过大 larger burrs影响零件外观及客户使用affect partsappearance andcustomers usage2冲头或凹模镶块磨损punch and die insertwears away4定期维护保养模具maintain the dieperiodically操作工目视检查1pcs/15mins，PQC目视检查4pcs/hOperator check with E,1pcs/15mins,PQC check withE,4pcs/h864NA

23、NA70半成品包装Package in semi-finished product包装错误Non-conformingpackaging造成零件表面的压伤。Cause the dent inthe surface ofthe part.3包装方式不明确Unknown of thepackaging methods.21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask theoperators follow itafter stamping.传送前PQC确认包装正确后才可以传送。QC verify the packagingbefo

24、re delivery848NANA80移至半成品区Move to semi-finishedarea零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on theRaw-material beforestore pallet.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inprod

25、uction line.848NANA90存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess 31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store2按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts in period.848NANA60P200T 冲压P200T Stamping 4 of 9潜潜在在的的失失效效模模式式及及效效应应分分析析表表

26、(过程)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求Process FunctionRequirements潜在的失效模式Potential Failure Mode潜在的失效后

27、果Potential Effect(S) ofFailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) of Failure频度数Occ现行过程预防控制Current Process ControlsPrevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility& TargetCompletionDate措施结果Result严重度Sev 频度数Occ难

28、检度Det风险优先指数R.P.N.100移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label onthe Raw-materialbefore store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA110机加工machinin

29、g32.5490.012尺寸超差is out oftolerance影响客户装配affect customerassembly41.车刀磨损2.零件装夹不到位1.The lathe toolwears away2.Non-confromingclamping area21. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. maintain thelathe periodically2. Set the WI siteand ask theoperators follow itin the productionprocess.PQC和操作工用气动量仪抽检 P

30、QC and operators checkwith AIR gauge896NANA内孔粗糙度不良Non-conforming ofthe roughness inthe inner hole.1.影响客户使用。1. affectcustomer assembly31.车刀磨损1.The lathe toolwears away2定期维护保养车床maintain the latheperiodicallyPQC用粗糙度仪抽检 PQC and operators checkwith roughness machine.848NANA材料厚度超差 materialthickness out of

31、dimension.导致磨削后3.0+/-0.15尺寸超差。Cause thedimension 3.0+/-0.15 out of SPEC.after grinding.5进刀量过大longer of thefeeding.1现场放置操作指导书，并且要求操作工严格按照操作指导书操作。 Set the WI siteand ask theoperators follow itin the productionprocess.PQC用千分尺抽检 PQC and operators checkwith micrometer.840NANA5 of 9潜潜在在的的失失效效模模式式及及效效应应分分析

32、析表表(过程)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求Process FunctionRequirements潜在的失效模式Potential Failure Mode潜在的

33、失效后果Potential Effect(S) ofFailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) of Failure频度数Occ现行过程预防控制Current Process ControlsPrevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility& TargetCompletionDate措施结果Result严重度Sev 频度数O

34、cc难检度Det风险优先指数R.P.N.110机加工machining尺寸超差is out oftolerance影响客户装配affect customerassembly41.车刀磨损2.零件装夹不到位1.The lathe toolwears away2.Non-confromingclamping area21. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI siteand ask theoperators follow itin the productionprocess.2. maintain thelathe perio

35、dicallyPQC和操作工用检具抽检。 PQC and operators checkwith gauge864NANA尺寸超差is out oftolerance影响客户装配affect customerassembly41.车刀磨损2.零件装夹不到位1.The lathe toolwears away2.Non-confromingclamping area21. 定期维护保养车床2. 现场放置操作指导书，并且要求操作工严格按照操作指导书操作。1. Set the WI siteand ask theoperators follow itin the productionprocess.

36、2. maintain thelathe periodicallyPQC和操作工用检具抽检。 PQC and operators checkwith gauge864NANA120半成品包装Package insemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Cause the dent inthe surface ofthe part.3包装方式不明确Unknown of thepackaging methods.21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask

37、 theoperators follow itafter stamping.传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery848NANA130移至半成品区Move to semi-finishedarea零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet b

38、efore store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA140存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess 31. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store2按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts

39、in period.848NANA6 of 9潜潜在在的的失失效效模模式式及及效效应应分分析析表表(过程)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求Process Functi

40、onRequirements潜在的失效模式Potential Failure Mode潜在的失效后果Potential Effect(S) ofFailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) of Failure频度数Occ现行过程预防控制Current Process ControlsPrevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility&

41、amp; TargetCompletionDate措施结果Result严重度Sev 频度数Occ难检度Det风险优先指数R.P.N.150移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the label onthe Raw-materialbefore store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe

42、 material inproduction line.424NANA160倒角chamfer倒角大于0.5cthe chamfer morethan 0.5影响零件外观affect partsappearance 2倒角限位移动the limit away5定期维护保养机床maintain themachineperiodicallyPQC用投影仪抽检 PQC check with profileprojector.330NANA170半成品包装Package insemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Cause t

43、he dent inthe surface ofthe part.2包装方式不明确Unknown of thepackaging methods.31. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask theoperators follow itafter stamping.传送前PQC确认包装正确后才可以传送。QC verify the packagingbefore delivery424NANA180移至半成品区Move to semi-finishedarea零件转移错误mistake the part影响后续零件生产aff

44、ect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet before store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.424NANA190存放Storage零件生锈rust of the part.影响后续零件生产affect partsproduction nextprocess 3

45、1. 材料入库、出库凌乱。2. 放置周期过长。1. Un-sequence inand out store.2. long term store4按照程序要求，材料先进先出。 Frist in first outQC复查在库 re-check theparts in period.848NANA200移至生产线Move Materialto ProductionLine材料转移错误mistake therawmaterial影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前材料上贴来料管理票set the

46、label onthe Raw-materialbefore store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA210磨削grinding粗糙度超差roughness of theflat out ofdimension.影响客户使用affect customerusing3砂轮硬度以及颗粒度不适合。Non-conforming ofthe hardness andparticle grindingwheel.2选择合适的砂轮并将砂轮规格写入操作指导书Choose conf

47、orminggrinding wheel andwrite it into WI生产前，QC和操作工检查砂轮的规格。QC andoperators check theSpec. of the grindingwheel.848NANA7 of 9潜潜在在的的失失效效模模式式及及效效应应分分析析表表(过程)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA D

48、ept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求Process FunctionRequirements潜在的失效模式Potential Failure Mode潜在的失效后果Potential Effect(S) ofFailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) of Failure频度数Occ现行过程预防控制Current Process ControlsPrevention现行过程检测控制

49、Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility& TargetCompletionDate措施结果Result严重度Sev 频度数Occ难检度Det风险优先指数R.P.N.210磨削grindingout of dimension.影响客户使用affect customerusing41. 磨床磁力过大2. 磨床工作台有异物1. Bigger magneticforce of thegrinding machine2. Un-clear

50、n of theworking flat.21. 加工特殊的磨削夹具以减小磁力。2. 磨削前用切削液洗刷工作台面。1. Machiningspecial grindinggauge to reduce themagnetic force.2. Clearn theworking flat beforeproduction.QC对每盘的零件平面度进行抽检PQC check the somesamples of every plate.896NANA3+/-0.15尺寸超差3+/-0.15 out ofdimension影响客户使用affect customerusing3车削不到位more or

51、 no enoughgrinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask theoperators follow itafter stamping.QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANA7+/-0.3尺寸超差7+/-0.3 out ofdimension影响客户使用affect customerusing3车削不到位more or no enoughgrinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1.

52、 Set the PI siteand ask theoperators follow itafter stamping.QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANA210磨削grinding34.5MAX 尺寸超差。34.5MAX out ofdimension影响客户使用affect customerusing3磨削不到位no enough grinding21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask theoperators follow i

53、tafter stamping.QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANAout of dimension影响客户使用affect customerusing3 磨床工作台有异物 Un-clearn of theworking flat.2磨削前用切削液洗刷工作台面。 Clearn the workingflat beforeproduction.QC对每盘的零件进行抽检PQC check the somesamples of every plate.848NANA8 of 9潜潜在在的的失失效效模模式式及及效效应应

54、分分析析表表(过程)项目名称 Item: 过程责任部门Process Responsibility: 质量部 QA Dept. FMEA编号Number: 页码Page: 车型年/车辆类 关键日期Key Date: 2009.09.07准备人Prepared By: 主要参加人Core Team: QA部QA Dept./模具部Tooling. Dept.; /工程部Eng.Dept.FMEA日期Data(编制(orig):2010.01.25(修订REV)：序号NO.过程功能要求Process FunctionRequirements潜在的失效模式Potential Failure Mode

55、潜在的失效后果Potential Effect(S) ofFailure严重度Sev级别Class潜在的失效原因/机理Potential Cause(s)/Mechanism(s) of Failure频度数Occ现行过程预防控制Current Process ControlsPrevention现行过程检测控制Current Process ControlsDetection难检度Det风险优先指数R.P.N.建议的措施RecommendedAction(S)责任及目标完成日期Responsibility& TargetCompletionDate措施结果Result严重度Sev 频

56、度数Occ难检度Det风险优先指数R.P.N.220半成品包装Package insemi-finishedproduct包装错误Non-conformingpackaging造成零件表面的压伤。Cause the dent inthe surface ofthe part.3包装方式不明确Unknown of thepackaging methods.21. 现场放置包装指导书，并且要求操作工严格按照包装指导书包装。1. Set the PI siteand ask theoperators follow it.传送前PQC确认包装正确后才可以传送。QC verify the packagi

57、ngbefore delivery848NANA230移至半成品区Move to semi-finishedarea零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet before store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproductio

58、n line.848NANA240外协清洗cleanoutsource零件表面未清洗干净unclean of thepart影响客户使用affect customerusing4供应商对零件表面清洁度要求不明确unknown of thesupplier to thecleanessrequiremnent.3采购发图纸给供应商Purchase publishthe drawing tosupplier每批来料QC对清洁度进行检测。QC check the partcleaness of every lot.896NANA240外协清洗cleanoutsource零件表面有碰伤dent in

59、thesurface of thepart影响客户使用affect customerusing2包装不合理non-conformingpackaging3与供应商沟通，制订合理包装方式。Communicate withsupplier and makeright PI.每批来料QC对外观和包装进行检测。QC check the partappearance andpackaging of everylot.848NANA230移至包装区Move packagearea零件转移错误mistake the part影响后续零件生产affect partsproduction nextprocess 3材料标识不明确Un-clear label2入库前每卡板贴上传送单核入库单。set the deliverynotes and receiptsnotes label on thepallet before store.生产领料时，操作工和QC对材料进行确认Operators and QC verifythe material inproduction line.848NANA260包装全检100% sortingand packaging零件外观项目检查有误appearances