压铸 控制计划样板

1、1 of 4FM-7.51E-03控制计划 Control Plan样件Prototype 试生产Pre-launch 生产 Production 控制计划编号/Control Plan No. CP-CZ422日期（编制） Date(Originally) 2008-03-28版本Revision0303客户名称 Customer: Tyco主要联系人/电话 Key Contact/Phone: Tiger / 8619-57741010日期(修订） Date(Recension) 2009-05-14零件编号/最新版本号 Part Number/ Latest changedLever核心

2、小组 Core Team：黄文虎 朱军华 朱德丘 黄文政 王锋 杨玉辉 徐鸽英顾客工程批准/日期（如需要）1000032061-xxxxxx/ACustomer Engineering Approval/Date(IfReqd)零件名称/描述 Part Name/Description项目工程师批准/日期 EG EngineerApproval/Date：顾客质量批准/日期（如需要）K-BAND TRANSCEIVER BODY项目经理批准/日期 EG MgrApproval/Date：Customer Quality Approval/Date(If Reqd)供方/工厂 Supplier/

3、Plant供方代码 SupplierCode质量工程师批准/日期 QEApproval/Date：朱德丘其它批准/日期(如需要)DYNACAST(Shang Hai) Ltd.CZ422质量经理批准/日期 Quality MgrApproval/Date：Other Approval/Date(If Reqd)零件/过程编号 PartProcessNo.过程名称/操作描述ProcessName/OperationDescription机器，装置，夹具，工装/部门Machine,Device,Jig Tools formfg. /dept.特性 Character特殊特性分类SpecialCha

4、r.Class方法 Methord反应计划Reaction Plan编号ItemiseNo.产品Product过程Process产品/过程 规范/公差Product/ProcessSpecification/Tolerance评价/测量技术Evaluation/MeasurementTech./Department 样本Sample控制方法ControlMethord容量Size频率 Freq.100原材料检验Receiving Insp.质量部QA合金型号Alloy typerawmaterial原材料 ZAMAK3光谱仪Spectrograph每个炉号PerFurnace每批Each Lo

5、tQA原材料检查表并在材料卡片上盖章QAcheck sheetand Stamp onthe Heat #card退回不合格品给供应商Return theNG ingot to thesupplier200压铸CastingA3/生产部Production参数设置Machineset-up参数卡parameter card据参数卡检查相应的设置参数ReviewInstructionand Settings一次Once每班次 Each Shift参数卡ParameterCard调整机器设置Adjust machinesettings500首件检查Setup approval质量部QA外观Appe

6、arance无填充不良、无严重流纹 No non-fill or heavy flow mark目视Visual5件/型腔5pcs/cav每次设置Each Setup检查记录表CheckingRecord通知模具间修正,Inform toolroomto fix the tool.#1/48/62尺寸Dimension1.94+/-0.05 （6X 2-56 UNC-2B 底孔）针规pin gauge1件/型腔1pcs/cav#2尺寸Dimension.113+0/-.002针规pin gauge#6尺寸Dimension2X.152+0.005/0针规pin gauge#7尺寸Dimensi

7、on2X.106+/-.001针规pin gauge#8尺寸Dimension2X.066+/-.002针规pin gauge#11尺寸Dimension0.7900.005卡尺caliper#13尺寸Dimension.302+.005/0针规pin gauge#14尺寸Dimension.209+/-.001针规pin gauge#15尺寸Dimension.066+/-.002针规pin gauge2 of 4FM-7.51E-03零件/过程编号 PartProcessNo.过程名称/操作描述ProcessName/OperationDescription机器，装置，夹具，工装/部门Ma

8、chine,Device,Jig Tools formfg. /dept.特性 Character特殊特性分类SpecialChar.Class方法 Methord反应计划Reaction Plan编号ItemiseNo.产品Product过程Process产品/过程 规范/公差Product/ProcessSpecification/Tolerance评价/测量技术Evaluation/MeasurementTech./Department 样本Sample控制方法ControlMethord容量Size频率 Freq.#23尺寸Dimension0.8300.005卡尺caliper1件/

9、型腔1pcs/cav每次设置Each Setup检查记录表CheckingRecord通知模具间修正,Inform toolroomto rectify thetool.#38尺寸Dimension0.1500.005卡尺caliper#39尺寸Dimension0.3500.005卡尺caliper#40尺寸Dimension0.2800.005卡尺caliper#42尺寸Dimension0.0820.003针规pin gauge#44尺寸Dimension0.7550.005卡尺caliper#50尺寸Dimension.063.003针规pin gaugeB.003 (共五款以此区别且

10、在模具上穴号区分,见第4页附表Cavsymbol partition for serialpart,see page 4 sheet）工显toolmakerscope#59尺寸Dimension4.57-4.62 （10-64 UNS-2B 底孔）针规pin gauge底孔深.165.005卡尺caliper.076+.005/0针规pin gauge510制程检验IPQC操作员/QCOperator/QC外观Appearance无填充不良、无严重流纹 No non-fill or heavy flow mark目视Visual5件/型腔5pcs/cav每4小时Every 4 hrs检查记录表

11、CheckingRecord隔离产品并通知QE处理，通知模具间修正 quarantinethe parts andask PQE fordisposition,Inform toolroom torectify thetool.孔holes检查有无断针Core broken NG目视Visual2件/型腔1pcs/cav#11尺寸Dimension0.7900.005卡尺caliper#23尺寸Dimension0.8300.005卡尺caliper#44尺寸Dimension0.7550.005卡尺caliper209手折去浇 De-gate byhand外观appearance无浇口残留N

12、o gate remain目视visual1每批 per lot过程卡签字Sigh offNA305去毛刺de-burrvendor外观appearance产品周边无毛刺残留around part have no burrremain供应商控制Vendor control委外加工记录单Re-contractrecord通知相关人员确认notify relatepeople tocomfirm520进料检验IQC外观appearance毛刺去干净,无打伤no flash and handling damageVSAQL0.65C=0each lot检查记录表CheckingRecord通知相关人

13、员确认notify relatepeople tocomfirm各款产品不可以混料(区别见4页附表)Cant mixed part withdifference serial,See pg4.307Thermal de-burr热爆去毛刺二次加工/SO外观Appearance毛刺去干净,无打伤no flash and handling damage目视visual100%每批 per lot检查记录表CheckingRecord通知相关人员确认Inform therelated toconfirm3 of 4FM-7.51E-03零件/过程编号 PartProcessNo.过程名称/操作描述P

14、rocessName/OperationDescription机器，装置，夹具，工装/部门Machine,Device,Jig Tools formfg. /dept.特性 Character特殊特性分类SpecialChar.Class方法 Methord反应计划Reaction Plan编号ItemiseNo.产品Product过程Process产品/过程 规范/公差Product/ProcessSpecification/Tolerance评价/测量技术Evaluation/MeasurementTech./Department 样本Sample控制方法ControlMethord容量S

15、ize频率 Freq.440绞孔Reamming供应商Vendor14#依图纸作业per drawing需确保直径.209+/-.001mm供应商控制Vendorcontrol通知SQE确认Inform SQE toconfirm.445攻牙Tapping供应商Vendor外观Appearance作业指导书 Workinstruction41031三价铬无色钝化Trivalentchromate供应商Vendor外观Appearance作业指导书 Workinstruction520进料检验IQCQC/QA外观Appearance无打伤，外观无脏污。nodamage,nick,good app

16、earance目视VisualC=0(.65)每批Each Lot检查记录表CheckingRecord通知相关人员确认Inform therelated toconfirm各款产品不可以混料(区别见4页附表)Cant mixed part withdifference serial,See pg4.外观Appearance外观色泽一致consistancy incolor on surface目视VisualC=0(.65)盐雾实验报告 Saltspray testreport中性盐雾实验GB7级标准litmusless salt spray GBClass 7实验报告Testingrepo

17、rt1螺纹Thread螺纹共6个孔6X 2-56 UNC-2B螺纹规Thread gauge5pcs螺纹Thread螺纹10-64 UNS-2B螺纹规Thread gauge5pcs孔内不可有毛刺No burr,.209+/-.001PG5pcs330选别Sorting二次加工Secondoperator外观Appearance外观色泽一致，无脏污consistancyin color on surface, no dirty目视Visual100%每批Each Lot检查记录表CheckingRecord通知相关人员确认Inform therelated toconfirm各款产品不可以混料

18、(区别见4页附表)Cant mixed part withdifference serial,See pg4.530最终检验FQCQC/QA外观Appearance无打伤 / 无变形 / 无毛刺残留 nodamage,no bend, no burrremain目视VisualC=0(.65)每批Each Lot检查记录表CheckingRecord通知相关人员确认Inform therelated toconfirm各款产品不可以混料(区别见4页附表)Cant mixed part withdifference serial,See pg4.目视Visual5件5pcs#23尺寸Dimens

19、ion0.8300.005卡尺caliper5件5pcs#44尺寸Dimension0.7550.005卡尺caliper5件5pcs#1/48/62螺纹Thread螺纹共6个孔6X 2-56 UNC-2B螺纹规Thread gauge5件5pcs#59螺纹Thread螺纹10-64 UNS-2B螺纹规Thread gauge5件5pcs4 of 4FM-7.51E-03零件/过程编号 PartProcessNo.过程名称/操作描述ProcessName/OperationDescription机器，装置，夹具，工装/部门Machine,Device,Jig Tools formfg. /de

20、pt.特性 Character特殊特性分类SpecialChar.Class方法 Methord反应计划Reaction Plan编号ItemiseNo.产品Product过程Process产品/过程 规范/公差Product/ProcessSpecification/Tolerance评价/测量技术Evaluation/MeasurementTech./Department 样本Sample控制方法ControlMethord容量Size频率 Freq.14尺寸Dimension.209+/-.001mm螺纹规Thread gauge5件5pcs600Packing包装SO外观Appearance包装指引packing instruction根据指导书检验Reviewinstruction每个Each100%在过程卡上签字Router Signof通知相关人员确认Inform therelated toconfirm650入库SO-数量一致quatity 目视 VisualPER LOTPER LOT-Not