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1、高压二氧化碳气体灭火使用说明CO2 fire extinguishing system一、简 介I. Introduction原苏联在50年代就开始帮助我国在工程建设中使用二氧化碳灭火系统,1977年国产二氧化碳自动灭火系统通过国家鉴定。自此,我国二氧化碳自动灭火技术开始快速发展,如今二氧化碳自动灭火系统在国内不论在产品生产还是在产品应用方面都属于非常成熟的一种灭火技术。Since 1950s, with the help of former Soviet Union, China has begun to use CO2 fire extinguishing systems in engin

2、eering construction. In 1977, domestically made automatic CO2 fire extinguishing systems passed national verification, since then, the technology of CO2 fire extinguishing systems in China has rapidly developed. Nowadays, no matter in production or in application, this fire fighting technique has be

3、come very mature in China.二氧化碳是一种不导电、惰性、低毒性、灭火后不留污染物良好的灭火剂,且来源广泛、生产容易、价格低廉。二氧化碳灭火主要是窒息作用,并有少量的冷却降温作用。广泛应用于电厂、电站、轧机、印刷机、浸渍油槽、造漆、制药等易发生火灾的重要部位的消防保护,以及计算机房、图书馆、档案馆、珍品库、电讯中心等场所。CO2 is a non-conductive, inert and low-toxicity extinguishing agent, without any pollutants left after fire suppression, which

4、is widely sourced, easily produced, inexpensive. With its significant suffocation performance suffocation and the associated cooling effect, CO2 is widely applied to the fire protection for power plants, power stations, mills, presses, dip tanks, paint making, pharmacies and other fire-prone locatio

5、ns, and computer rooms, libraries, archives, treasures libraries, telecommunications centers and other places.ZF型二氧化碳自动灭火系统主要由:气体灭火报警控制系统、火灾探测系统、灭火剂贮存瓶、容器阀、选择阀、单向阀、气路控制阀、压力开关、喷嘴、管路等主要设备组成。可组成单元独立系统或组合分配系统等多种形式。实施对单区或多区的消防保护。ZF CO2 fire extinguishing system contains gas fire alarm control systems, fi

6、re detection systems, extinguishing agent bottles, container valves, selector valves, check valves, gas circuit control valves, pressure switches, nozzles, pipelines and other major components, forming unit independent systems, combined distribution systems and other models to provide fire protectio

7、n for individual areas or multiple areas. 本系统具有自动灭火,应急电气手动灭火、现场机械开启灭火三种方式供用户自行选择。This system provides three options for users: automatic fire extinguishing, electrically emergency manual fire extinguishing, on-site mechanically initiated fire extinguishing.本系统经国家固定灭火系统和耐火建筑构件质量监督检验中心的检测合格,符合国标GB1666

8、91996二氧化碳灭火系统及部件通用技术条件。This CO2 fire extinguishing system has been qualified by China National Center for Quality Supervision and Test of Fixed Fire-fighting Systems and Fire-resisting Building Components, and in line with the requirements of GB16669-1996 “General Technical Specification for Compone

9、nts of Carbon Dioxide Fire Extinguishing Systems”.二氧化碳气体灭火系统是目前所知气体灭火系统中唯一可以进行局部保护的一种特殊灭火方式The CO2 fire extinguishing system is a special fire-fighting method available for local protection among a variety of gas fire extinguishing systems which are known currently.产品型号ZE40-SAZE70-SA公称工作压力(MPa)5.175

10、.17喷射时间(s)6060充装量Kg/瓶22.542储存容器容积(L)4070工作温度范围049049喷嘴公称工作压力(MPa)1.41.4储存装置检漏界限10%10%喷嘴的保护高度(m)0.36.50.36.5系统启动方式自动、手动、应急操作自动、手动、应急操作系统灭火技术方式全淹没,局部淹没全淹没,局部淹没系统启动电源24V,1A24V,1A集流管安全泄放装置动作压(MPa)15±0.7515±0.75储存容器安全泄放装置动作压(MPa)7.0±0.357.0±0.35系统延时启动时间(s)3030ModelZE40-SAZE70-SANomina

11、l Working Pressure (MPa)5.175.17Injection Time (s)6060Charging Capacity Kg/Bottle22.542Storage Container Volume (L)4070Working Temperature Range049049Nominal Nozzle Working Pressure (MPa)1.41.4Storage Device Leak Detection Limit10%10%Nozzle Protection Height (m)0.36.50.36.5System Initiating MethodAu

12、to, Manual, Emergency OperationAuto, Manual, Emergency OperationSystem Fire Extinguishing Technique Total Flooding, Local FloodingTotal Flooding, Local FloodingInitial Power Supply24V,1A24V,1AOperating Pressure of Header Pipe Safety Release Device (MPa)15±0.7515±0.75Operating Pressure of S

13、torage Container Safety Release Device (MPa)7.0±0.357.0±0.35Time Delay of System Startup (s)3030二、系统组成及工作原理II. System Configuration and Working Principles2.1系统组成:二氧化碳气体灭火系统应用于全淹没系统和局部淹没系统,按组成方式不同又可分为组合分配系统和单元独立系统。组合分配系统(combined distribution systems)即用一套气体灭火剂储存装置通过管网的选择分配,保护两个或两个以上防护区的灭火系统

14、。如果是用一套灭火剂贮存装置单独保护一个防护区,就称为单元独立系统。2.1 System Configuration: CO2 fire extinguishing systems are applicable to total flooding systems and local flooding systems, and divided into combined distribution systems and unit-independent systems by configuration method. A combined distribution system refers t

15、o a fire extinguishing system using one gas extinguishing agent storage device to protect two or more protection areas in the manner of distribution through pipe network. If one gas extinguishing agent storage device is used for a separate protection area only, it is called unit-independent system.2

16、.2控制方式:2.2 Control Modes:本系统主要有自动、手动、机械应急手动和紧急启动/停止四种控制方式,控制过程参见控制流程图: This system is provided with auto mode, manual mode, mechanically emergency manual mode and emergency start/stop mode. For the control processes, please see the control flow chart:控制流程图Control Flow Chart火 灾火 灾 探 测 器目 视机 械 应 急 操 作

17、火 灾 报 警 控 制 器延 时 0-30s开启氮气驱动装置容 器 阀火警显示声光报警设 备 联 动打开灭火剂瓶组释 放灭 火喷 放 显 示电 气 手 动人员撤离保护区 FireFire DetectorVisual CheckEmergency Mechanical OperationFire Alarm ControllerTime Delay 0-30sStart Nitrogen Driving DeviceFire Alarm Indication Acousto-optic AlarmDevice LinkageOpen Extinguishing Agent Bottle Gro

18、up Fire ExtinguishingDischarge DisplayElectrically Manual ModeProtection Area for Evacuation(1)自动控制方式:灭火控制系统可以配置感烟火灾探测器、感温火灾探测器、火焰探测器或其它种类探测器,控制器本身有“自动”和“手动”控制方式选择功能,当选择成“自动”方式时,控制器处于自动控制状态。(1) Automatic Control Mode: The fire control system can be equipped with smoke fire detectors, heat fire detec

19、tors, flame detectors, or other types of detectors, and the controller itself has “automatic” and “manual” control modes for selection. When in “auto” mode, the controller is in automatic control status.自动控制方式时,当同一个保护区内只有一种探测器检测到火灾迹象时,控制系统发出火警声和光信号,通知有异常情况发生,而不启动灭火装置释放灭火剂。如工作人员确认火灾确实发生,确需启动灭火装置灭火时,可

20、按下“紧急启动按钮”,即可启动灭火装置实施灭火;当有两种探测器同时检测到火灾迹象时,控制系统发出声音信号,通知有火灾发生,有关人员应立即撤离现场,并发出联动指令,关闭风机、防火阀等联动设备,经过030s延时后,控制器发出灭火信号,电动开启氮气驱动装置,驱动气体会打开对应的二氧化碳灭火瓶组实施灭火;如在控制器延时过程中发现并不需要启动灭火装置,此时可按下保护区外的或控制器操作面板上的“紧急停止按扭”,即可终止控制灭火指令的发出。Under the automatic control mode, when only one type of detector detects fire in a pr

21、otection area, the control system will send out fire alarm sound and a light signal notifying unusual circumstance, without initiating the extinguishing agent release device. If the staff confirm a fire does occur which requires the fire extinguishing device, please press the “emergency start button

22、” to start the fire extinguishing device; when there are two types of detectors simultaneously detect signs of fire, the control system will send out a sound signal notifying the fire, and relevant personnel should immediately evacuate from the site and issue an linkage command to turn off fans, fir

23、e dampers and other devices linked, and after a time delay of 0 30s, the controller will send out a fire extinguishing signal, upon which, the motor will start the nitrogen driving device to use the driving gas to open CO2 extinguishing agent bottle group; if, during the time delay, the fire extingu

24、ishing is found not needed, please press the “emergency stop button” outside the protection area or on the controller panel to stop the command.(2)手动控制方式:当选择成“手动”控制方式时,灭火控制器处于手动控制状态。无论那类探测器检测到火情或误报警,控制器只发出火灾声光报警信号,而不启动灭火装置,需经人员观察后确认火灾已发生,方可按下保护区外或控制器操作面板上的“紧急启动按钮”,即可启动灭火装置实施灭火。无论装置处于自动或手动状态,按下任何紧急启动

25、按扭,都可启动灭火装置实施灭火。同时控制器立即进入灭火报警状态。(2) Manual Control Mode: Under the manual control mode, the fire controller will be manual operated. No mater which type of detector detects a fire or makes any false alarm, the controller will send out an acousto-optic fire alarm signal only, rather than starting the

26、 fire extinguishing device, and do not pressure the “emergency start button” outside the protection area or on the controller panel to implement fire extinguishing until the fire is confirmed by the staff. Regardless of the control mode, the fire extinguishing device can be initiated by pressing any

27、 emergency start button, and the controller will enter into the fire alarm status immediately.(3)应急机械启动工作方式:用于控制器失效时,当职守人员确认火灾已经发生,应立即通知现场所有人员撤离现场,并停止一切有可能影响灭火效果的设备,在确定所有人员撤离现场后,方可按以下步骤实施应急机械启动:拔掉氮气驱动装置电磁铁手动柄上的保险销,用力向下拍击手动柄,氮气即可释放,氮气会按事先设置好的路径打开灭火剂储存瓶组是防灭火剂。(3) Emergency Mechanical Mode: This mode i

28、s applied at the controller failure. When the person on duty confirms a fire has occurred, he/she shall immediately notify all personnel on site to evacuate and turn off all equipment that may affect fire extinguishing. After all personnel evacuate from the site, take the following steps to make an

29、emergency mechanical start: Pull the safety pin out from the electromagnet manual handle of the nitrogen driving device, and then firmly slap down the manual handle to release the nitrogen which will open the extinguishing agent storage bottles to release extinguishing agent as preset.三、系统主要部件III. M

30、ain System Components系统主要组件有:储气钢瓶、容器阀、单向阀、选择阀、驱动装置、集流管、金属软管、喷嘴、压力反馈装置、控制盘、系统的管路附件、灭火剂输送管路附件和储气瓶支架等。The system mainly contains: steel gas bottles, container valves, check valves, selector valves, header pipes, metal hoses, nozzles, pressure feedback devices, control panels, system pipeline fittings,

31、extinguishing agent pipeline fittings and gas bottle racks.3.1 灭火剂储存钢瓶3.1 Extinguishing Agent Storage Bottles 灭火剂储存钢瓶由高压无缝钢瓶、瓶头阀(含安全阀)、虹吸管、气驱动装置组成。充装介质为CO2充装压力为5.17MPa。Every extinguishing agent bottle is made of a high-pressure seamless bottle, a bottle valve (with safety valve), a siphon tube, and

32、a gas-driven device. They are filled with CO2 at a pressure of 5.17MPa.灭火剂储存钢瓶主要技术参数Main Technical Parameters of Extinguishing Agent Bottles 型号Model容积Capacity净重Net WeghtH设计壁厚Design Wall Thickness工作压力Working Pressure材料MateralZF40-1540L49Kg1330mm219mm5.7mm15MPa37MnZF70-1570L78Kg1500mm267mm6.3mm15MPa37

33、Mn容器阀主要技术参数Main Technical Parameters of Container Valves 型号Model通径Diameter工作压力Working Pressure使用介质Medium联接螺纹Connection Thread出口螺纹Outlet Thread当量长度Equivalent Length泄放压力Relief PressurePF/1513mm 15MPaCO2PZ39G5/8“6.5m 19±0.95MPa机构执行要求Requirement手动操作力:60N, 手动位移:35mmManual Force: 60N; Manual Displace

34、ment: 35mm3.2 高压软管3.2 High-pressure Hoses 高压软管主要技术参数Main Technical Parameters型号Model通径Diameter工作压力Working Pressure使用介质Medium联接螺纹Connection Thread长度Length当量长度Equivalent LengthGR12/1512mm15MPaCO2G 5/8“450mm3.4m3.3 液流单向阀3.3 Fluid Check Valves安装于集流管与高压软管之间,用于防止灭火时集流管中的二氧化碳灭火药剂流向储存瓶组的止回装置。This is a check

35、 device installed between the header pipe and the high-pressure hose to prevent the CO2 in the header pipe from flowing back to the storage bottle.液流单向阀主要技术参数Main Technical Parameters型号Model通径Diamter工作压力Working Pressure开启压力Opening Pressure使用介质Medium联接螺纹Connection Thread材料Material当量长度Equivalent Lengt

36、hYFD12/1512mm 15MPa0.15MPaCO2M27/G 5/8HPb59-13.8m 3.4 称重检漏装置3.4 Weighting Leak Detection Devices安装在钢瓶架上,用来监测二氧化碳灭火剂泄露情况,在泄漏量超过10%时发出泄露报警信号。It is installed on the bottle rack to detect the leakage of CO2 extinguishing agent. When the leakage exceeds 10%, it will issue a leak alarm signal.称重检漏装置主要技术参数

37、Main Technical Parameters型号Model检漏级别Leak Detection Level输出信号类型Typle of Output Signals输出电压Output Voltage额定电流Current RatingCZ4Kg开关量Switching ValueDC24V1.5A3.5 集流管3.5 Header Pipes   安装在钢瓶架上,用来汇集保护区所需各储存瓶组的二氧化碳灭火药剂。It is installed on the bottle rack to collect required CO2 extinguishing agent

38、from each storage bottle group for the protection area.集流管主要技术参数Main Technical Parameters型号Model通径Diamter最大工作压力Max. Working Pressure使用介质Medium联接螺纹Connection Thread材料Material当量长度Equivalent LengthDG/15DN15MPaCO2M27/M1620钢 20# Steel3.0m 3.6 安全泄压阀 3.6 Safety Relief Valves安装在集流管上,用以实现集流管的超压泄放功能。It is ins

39、talled on the header pipe to achieve the over-pressure relief function. 安全阀主要技术参数Main Technical Parameters型号Model通径Diameter泄放压力Relief Pressure使用介质Medium联接螺纹Connection Thread材料MaterialAF7/157.115±0.75MPaCO2M16HPb59-13.7 选择阀3.7 Selector Valves安装在集流管上用于实现组合分配的功能,选择阀含气启动装置。该部件仅用于组合分配系统中。It is insta

40、lled on the header pipe to achieve combined distribution function, and provided with a gas initiating device. This component is for combined distribution systems only.选择阀主要技术参数Main Technical Parameters 型 号Model公称通径Nominal Diameter工作压力Working Pressure开启压力Opening Pressure当量长度Equivalent Length进出口螺纹尺寸In

41、let and Outlet Thread进出口法兰特征尺寸Inlet and Outlet FlangemmMPaMPaMZG法兰外径DOutside Diameter DSAXZ 25/1225121.04.4ZG 1"140SAXZ 32/12325.1ZG 1 1/4"155SAXZ 40/12405.82ZG 1 1/2"170SAXZ 50/12506.4ZG 2"195SAXZ 65/12657.3ZG 2 1/2"220SAXZ 80/12805.5ZG 3 "230SAXZ 100/121004.9ZG 4"

42、;265SAXZ 125/121254.1ZG 5"315手动操作要求Manual Operation Requirement手动操作力40N,操作位移35mmManual Force: 40N; Manual Displacement: 35mm3.8 压力信号发生器3.8 Pressure Signal Generators安装在选择阀的出口部位(单元独立系统,安装在集流管上)。当选择阀开启释放药剂时,压力信号发生器动作送出工作信号给灭火控制系统。It is installed at the outlet of the selector valve (on the header

43、pipe in the event of a unit-independent system). When the selector valve opens to release extinguishing agent, this generator will send out a working signal to the fire control system. 压力信号发生器主要参数Main Parameters 型号Model启动压力Opening Pressure输出信号类型Type of Output Signals输出电压Output Voltage额定电流Curren

44、t RatingELQ-1/20.2MPa开关量Switching ValveDC24V1.5A 3.9 药剂喷放管路及管配件喷放管路3.9 Extinguishing Agent Discharge Pipeline and Pipe Fitting Discharge Pipeline    安装在钢瓶间至保护区喷头之间,用于实现药剂喷放的功能。They are arranged between bottles and the protection areas nozzles for the discharge of extinguishing ag

45、ent. 喷放管路主要参数Main Parameters 通径Diameter1520253240外径×壁厚Outside Diameter × Wall Thickness22×427×434×4.542×548×5通径Diameter506580100125外径×壁厚Outside Diameter × Wall Thickness60×5.576×789×7.5114×8.5140×9.5注:以上管路的材料均为20#高压无缝钢管内外热镀锌,并符合GB

46、8163-87。Note: The material for these pipelines shall be 20# high-pressure seamless steel pipes which are hot-dip galvanized on both inside and outside surfaces and conform to GB8163-87.3.10 喷嘴3.10 Nozzles喷嘴安装在灭火系统管网末端,按设计要求将灭火剂喷洒到被保护区域内,或者直接喷洒到被保护的物质表面上,将火灾扑灭。It is installed on the end of the system

47、 pipe network to spray extinguishing agent to the protection area as designed or directly spray it to the surface of protected materials to put out the fire. 喷嘴有全淹没无喷罩喷嘴,全淹没带罩喷嘴,局部应用架空型喷嘴,局部应用槽边型喷嘴、防尘喷嘴。分别见图Nozzles are divided into total flooding nozzles without a shield, total flooding nozzles with

48、 a shield, overhead nozzles for local application, notched nozzles for local application and dust-proof nozzles. Please refer to their pictures. 有喷罩喷嘴主要技术参数Main Technical Parameters 标准号Standard Number n5678910111213141414NA23.533.543.54444.545.145.746.346.847.347.848.3喷孔面积Hole Area mm219.2328.8538.4

49、750.2463.5981.67102124.63145.19167.3191.04216.31Rc3/8”3/8”3/8”1/2”1/2”1/2”3/4”3/4”3/4”3/4”3/4”3/4”L145145145145145145150150150150150150DN1010101515152020202020203.11 氮气驱动装置3.11 Nitrogen Driving Devices用途:氮气驱动装置用以储存启动气体,提供打开容器阀和选择阀的气体压力,充装介质为氮气,充装压力为46.0MPa,主要由氮气瓶、电磁铁、安全阀、操作手柄、压力表等组成。火灾时,灭火控制器发出电信号DC

50、24V,1.5A,电磁铁动作从而开启氮气瓶头阀,驱动气体通过低压软管(即驱动气体管路)打开相应的选择阀和灭火剂瓶头阀,释放灭火剂Purpose: The nitrogen driving device consists of a nitrogen bottle, an electromagnet, a safety valve, an operating handle, a pressure gauge, etc., used to store initiating gas to provide gas pressure for opening the container valve and

51、selector valve. It is filled with nitrogen at a pressure of 46.0MPa. In the case of a fire, the controller will send out an electrical signal of DC24V, 1.5A, upon which, the electromagnet will acts and open the bottle valve. The driving gas will flow through the low-pressure hose to open the appropr

52、iate selector valve and extinguishing agent bottle valve, releasing extinguishing agent.在紧急状态下,由工作人员拔掉氮气驱动装置电磁铁手动柄上的保险销,用力向下拍击手动柄,氮气即可释放,氮气会按事先设置好的路径打开灭火剂储存瓶组释放灭火剂。In the state of emergency, the staff shall pull the safety pin out from the electromagnet manual handle of the nitrogen driving device,

53、and then firmly slap down the manual handle to release the nitrogen which will open the extinguishing agent storage bottles to release extinguishing agent as preset.产品型号ModelFL-QD4FL-QD10公称工作压力(MPa)Nominal Working Pressure (MPa)66最大工作压力(MPa)Max. Working Pressure (MPa)6.66.6储存容器容积(L)Storage Container

54、 Volume (L)410工作温度范围Working Temperature Range049049充装介质MediumN2N2储存装置检漏方式Storage Device Leak Detection Method目测压力表Visual Pressure Gauge目测压力表ual Pressure Gauge氮气开启方式Nitrogen Initiating Method电动、手动Electrical, Manual电动、手动Electrical, Manual系统启动电源Initial Power SupplyDC24V,1.5A24V,1.5A电磁驱动力Electromagnetic

55、 Driving Force90N90N需要的最小驱动力Min. Required Driving Force 18N18N钢瓶接口螺纹Bottle Connection ThreadPZ27.8 14牙/英寸 锥度3:25PZ27.8 14 Teeth/Inch Taper: 3:25四、维护与保养IV. Repair and Maintenance 1、二氧化碳系统是一种高效的灭火装置,自动化程度高,密封性能要求严。为了确保工作的可靠性,应按规定建立完善的系统检查和维护保养制度,制定操作规程。对系统应定期检查并做好记录,检查员签名。1. CO2 fire extinguishing system is a highly efficient device of high degree of automation and requiring high sealing performance. In order to ensure the reliability of the system, it is required to establish a sound inspection and maintenance system, and develop operating procedures. Record shall be maintained for regular

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