模具监视器手册

1、公司简介威准（厦门）自动化科技有限公司专业专注机器视觉系统、CCD影像设备的研发、制 造，拥有自主知识产权的VS-SYS100视觉软件，已成功应用于以下行业：注塑行业一模 具监视器、外观缺陷检测；手机行业一LCM模组外观AOI检测、贴合绑定CCD自动对位 系统、导电离子检测、I TO定位、SNW检测；继电器行业一触点对中、管脚平面度、钏 接形状、间距等检测；汽车行业一螺母板、螺母套筒的外观测，电子行业一尺寸测量、ID读码器、机器人视觉系统等,帮助企业减少人力，提高良率，增强效益。2007年起，先后在泉州、宁波、深圳等地设立办事处，初步形成了闽南、长三角、珠三角地区的销售服务网络。持续奉行“诚信

2、、敬业、专业、专注“的企业文化，“真誠服務，合作共贏”的客户理念，为企业提供可靠、高性价比的视觉系统和设备，致力于将“威准科技”、“VS”打造行业知名品牌!威科技01威准科技Vision Technology车间,性能穩0模具監視器VS MOUnn有效保護模鳧安全，員投入.新一代的模具墨定，具有專利的紅外技術能滿足不斷發展的各類高低 端模具應用。Effective protection of mold security, Reduce mold maintenance cost, Reduce labor investment, Guarantee lead timeNew generatio

3、n mold protector is persuing more convenient operation, steady performance. With patented in fra red technology can meet various growing application.實現模内監視産品缺料、頂針不到位.産品粘模.未脱模、滑塊不到位等不良Mold internal detection of product material shortage,product adherence,product stripping, injection pin and slider in

4、 place實現模内監視産品缺料、頂針不到位.産品粘模.未脱模、滑塊不到位等不良Mold internal detection of product material shortage,product adherence,product stripping, injection pin and slider in placeFunction第1次拍照即在開模后産品未被頂針頂出時的瞬間拍照，確認産品有無嚴重缺陷不良或者另一半模具有無粘膜。第2次拍照即在産品被頂針定出后合模前的瞬間拍照，確認模穴内部.模穴外部有無産品粘膜和异物殘留，以及頂針和滑塊有没到位，任何一種情况出現，模具保護器都能准確無誤地

5、判斷出 來，并控制成型機禁止合模同時發出异常報警。此外還增加安全門報警消除和安全門動作復檢功能。一次檢測出定模粘模（産品缺料）Second time detecting adherence of ejector die具動模粘模First time detecting adherenceof fixed die(product material shortage)1 St picture is starting mold ejector pin head out after the product is not the moment when the photograph to confirm

6、 whether the seriousflasw in products or other half of the mold whether negative mucosa The 2nd picture that is in the product has been thimble set close together after the model of the moment before the camera,confirm the internal cavity, external cavity mucosa and foreign matter whether the produc

7、t residues,as well as the thimble, and the slider are not in place,any kind of situation, mold protection device can accurately judge them, and controlling the machine model of co-closed against police also issued an exceptionIn addition also increased the security doors and securigy door alarm acti

8、on to eliminate duplicate detect!on.産品缺料檢測j産品粘模檢測Product material shortage detection<Product adherence detection産品未脱模檢測Product stripping detection鑲件少放Spare parts missing detection産品粘模Product adherence detection實現模内監視産品缺料、頂針不到位.産品粘模.未脱模、滑塊不到位等不良Mold internal detection of product material shortage,

9、product adherence,product stripping, injection pin and slider in place模具監視器規格型號1臺成型機可裝置2臺攝像頭 VS-501/S 规格解析度1280x1024處理時間MIN 001秒周圍温度0C60C電源DC12V消費電力100W主機外形尺寸260 x 200 x 72觸控屏尺寸215 x 150 x 35重量主機3Kg，觸控屏1KG VS-510/S规格位式专用机）解析度1280x1024處理時間MIN 0.1#周圍温度0C60C電源DC12V消費電力 115W主機外形尺寸220 x 180 x 68觸控屏尺寸215

10、x 150 x 35 VS-520/S规格（触摸一体机）解析度1280x1024處理時間MIN 0.3秒周圍温度III0C60C電源DC12V消費電力100W主機外形尺寸300 x 220 x 35 觸控屏尺寸300 x 220 x 35實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良RtIMold Internal detection of product material shortage,product adherence,product stripping, Injection pin and slider in place用途、監視落下不良丿丿取出機取出 后的監視

11、確認成形品是否/ 殘留在模穴内 kJ减少不必要 的頂出次數監視滑塊位移和 頂針折斷導入效果use防止模具損壞Prevent mold damage 减少模具維修費用/避免延誤縮短成型循環時間 和Shorten shape cycletime防止混入不良品Prevent bad product mix.監視插入部品是否 有遺漏（使用立式 成形機時）監視充填不足 （依據精度而定） /speciality0SettActionvuecDctcctrvo Pexecricootioei3l/Oin：觸控式熒屏便于操作Touch screen for easy operationGun40|4DrEff

12、octivc 3砂靛I /0_ou1:0近紅外光源IR lightVS-MOULD监视动作 Monitoring Action正常運轉1次監視開模完了 ）（ 頂出2次監視（頂針退回后异常時之處理O開安全門O調到正常狀態O關安全門自動 逢I重檢1-3次禁止合模實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良RtIMold Internal detection of product material shortage,product adherence,product stripping, Injection pin and slider in place更多功能More fu

13、nctions 在實際應用中很多品牌的産品不具有紅外功能，而經常發生因爲工廠燈光光綫的變化造成高誤報率，使 用偉迪康的APH-MOULD將讓您驚訝地發現它的優越。In practice, many other brands mold protector is with high rate false alarm as the changing of plants light, because of without infrared. By using Vidicons APM-MOULD, You will be amazed with its advantage.1.2、3、4、5、6、7、

14、9、適用于多邑機、立式機.及千噸大型機；suitable for multi-color machines, vertical machines, and tons of the mainframe對自動插件的設備更能體現其優點，插件不到位、插件料少等；the automatic plug-in device is more able to demonstrate its advantages, plug-ins are not in place, plug-ins and other materials less 非接觸檢測方式，可監視帶靜電的成型SB;non-c on tact detec

15、tion method can be monitored with a static molding special products可檢測多邑產SB的邑料比例是否異常；can detect whether the proportion of multi-color products, pigment abnormalities防止次品連績出現；to prevent the defective consecutive頂針折斷或複位不到位檢測；thimble break or reset detection is not in place滑塊到位檢測；the slider in place te

16、sting模穴內外異物檢測；mold inside and outside the foreign body detection可忽略任意位置的檢測區域，將干擾徹底消除；can be ignored any where in the detection area, which would disrupt the complete elimination of10、安全門開關消除報警，安裝門動作自動複檢，保証模具安全；Safety gate switch to eliminate the police, installation of automatic door movement re-exa

17、mination to ensure the safety of mold檢測速度最快0.01秒，雙相機最快0.1秒；Detecti on of the fastest 0.01 sec on ds, 0.01 seconds the fastest dual-camera一指操作培訓新模板，忽略設置無需再設定；1 means the operation of training for the new template, no Ion ger ignore the setti ngs to set傻瓜化操作界面，對普通操作工人無特殊要求；Simple and convenient user i

18、nterface based on the normal operation of the workers no special requirements最新系统保护功能,机器突然断电、重启，对机器不造成影响；New system protection features, the machine suddenly power off, reboot, the machine not to cause harmAPMMOULD700型針對帶料立式機應用，多組取樣圖片，更滿足生產的需求；Vertical machine with a material type for the applicatio

19、n of multiple sample images and more to meet the needs of product!on11.12.13、14.15、C=J應用在卧式機上Usedin the ho科zonta1 plane雙色機Double-color machine卧式機horizontal type machine實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良RtIMold Internal detection of product material shortage,product adherence,product stripping, Injec

20、tion pin and slider in place立式機應用Vertical Machine Application實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良RtIMold Internal detection of product material shortage,product adherence,product stripping, Injection pin and slider in place實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良RtIMold Internal detection of product materia

21、l shortage,product adherence,product stripping, Injection pin and slider in place帶料立式機-檢測産品帶料是否到位有無粘模Vertical belting machine - detect whether material Is in place or not, Detection of product adherenceLED檢測LED detection實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良RtIMold Internal detection of product material

22、 shortage,product adherence,product stripping, Injection pin and slider in place立式機應用Application根據模具結構選擇合適的安裝位置解决自動拉料系統産品有無到位、lasees nnnEB_-nOEHD oBnnE o - B a 0 a 0 a 0 a a 0 n某廠生産手機SIMCARD/B吐tery槽立式機變形等應用回自動拉料系統上安裝圖照SIMCARD/Battery 4條自動帶料檢測送料到位、模外檢測帶料是否到位及PIN脚有無變形變形等，采用1-2個相機某廠生産USB立式自動拉料系統上安裝圖照1=

23、1自動生産耳機立式機放嵌件産品模内檢測PIN脚是否到位及PIN脚有無變形實現模内監視産品缺料.頂針不到位.産品粘模、未脱模.滑塊不到位等不良InlMold Internal detection of product material shortage,product adherencefproduct stripping, Injection pin and slider In place大模具應用Large mold should be實現模内監視産品缺料、頂針不到位.産品粘模.未脱模.滑塊不到位等不良Mold internal detection of product material s

24、hortagefproduct adherence,product stripping, injection pin and slider in place8實現模内監視産品缺料、頂針不到位.産品粘模.未脱模.滑塊不到位等不良Mold internal detection of product material shortagefproduct adherence,product stripping, injection pin and slider in place8超大模具的監控保護，采用偉迪康的雙相機模具保護 器，可以保護從1200T-1800T的注塑機，上是生産液晶 電視外殻的應用實例

25、圖片，鏡片亮光模具。Large mold' s protection can use VidiconT s dual camera mold protector, which can protect 1200T-1800T injection molding machines. Above photo is the application example on the lens light mold-實現模内監視産品缺料、頂針不到位.産品粘模.未脱模.滑塊不到位等不良Mold internal detection of product material shortagefproduct

26、 adherence,product stripping, injection pin and slider in place8實現模内監視産品缺料、頂針不到位.産品粘模.未脱模.滑塊不到位等不良Mold internal detection of product material shortagefproduct adherence,product stripping, injection pin and slider in place8實現模内監視産品缺料、頂針不到位.産品粘模.未脱模.滑塊不到位等不良Mold internal detection of product material

27、shortagefproduct adherence,product stripping, injection pin and slider in place8鑲件注塑檢測解决方案電腦、電視等數據接口産品SIMCARD系列産品電腦内設連接器産品IC及芯片封裝塑件産品Micro USB産品手機金屬片機螺柱嵌件産品=1Insert injection testing solutions放鑲件注塑工藝的機器有立式機及卧室機，放置方法分爲人工放置鑲件和機械手自動放鑲件，如生産耳機、電源插頭、手機、連接器、HDMI、USB、LED等等，鑲件放不到位模具壓壞的概率爲30%以上，采用偉迪康模具監視 器解决鑲

28、件不到位的問題;威准模具监视器立式专用机VS-510/S具有独立自动定位多个R0I,独立多个基准图满足用户现场岀现的各种要求。實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良Mold Internal detection of product material shortage,product adherence,product stripping, Injection pin and slider In placefnApplicationFAIL插件插不到截生産電源插頭，解决插頭有無插反.漏插.有無到位等等 如圖,插件插反截圖連接器生産4穴生産正常圖片IH1回産品開模缺

29、一穴手機.筆記本攝像頭生産.産品粘膜a雙色機生産只要采用1個相機即可解决2個模具的檢測E=3冋實現模内監視産品缺料.頂針不到位.産品粘模.未脱模、滑塊不到位等不良Mold Internal detection of product material shortagefproduct adherence,product stripping, injection pin and slider in place實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良Mold internal detection of product material shortage,product a

30、dherence,product strlpping, Injection Din and slider In placeApplication某用户生産手機配件在住友機上的應用!*某用户生産USB産品在立式機上的應用某用户生産顯示器面板、背板、及底座産品應用某用户生産連接器塑件産品應用某用户生産MINI USB生産應用某用户生産手機鏡頭應用實現模内監視産品缺料、頂針不到位、産品粘模、未脱模、滑塊不到位等不良Mold internal detection of product material shortage,product adherence,product strlpping, Inje

31、ction Din and slider In placeHDMI檢測解决方案HDMI vision inspection solutionsIIIMolding件缺膠Molding件多膠Molding件端子缺PinMolding件端子蓋膠Molding件端子上有异物Molding件端子變形蓋膠産品視覺系統自動檢測出來蓋膠産品視覺系統自動檢測出來NG品T.11A '實現模内監視産品缺料.頂針不到位、産品粘模、未脱模.滑塊不到位等不良Mold interndl detection of product material shortage,product adherence,product

32、 stripping, injection pin and slider In placeHDMI生産采用自動帶料立式機 生産，進料前采用模具監視器 檢測産品有無到位變形，注塑 后采用CCD檢測産品有無缺料 及益膠（毛邊），檢測安裝示 意如圖:常應用行業Products industrymt mi inmrwmEinnnnrHnni m j電子連接器electronic connectors通用于塑膠行業General in the plastic industry電子連接器Electronic connectors電子連接器Electronic connectorsLn a 口 a id%

33、a' 工L.KXg Cl一 _ _ a tXkix niiJxxixLxi din 【工l clq 口 ailaiia ixjxgiaxxKixxcEixsma i 辽口口»311口nona msausiiixmiiEiDiBaoux m LELQ qq n n a n rt el n. n. n n rxnn ! ZtKUKKEHXN OK口 KXlIXLinlXL II XXXX IX XI i 3£口口口口111»1!1001»»建oxi u 申11»11竺*輕> n n n 灯 n tx u Prtaxmrrtt

34、iiiiafiLnittx tx el d irain nix jx mrj an n a n.n.nn. nn.rLrxririaa 匚 y 耳 mittmT n n n n n xr jm實現模内監視産品缺料.頂針不到位.産品粘模、未脱模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in place實現模内監視産品缺料.頂針不到位.産品粘模、未脱模、滑塊不到位等不良Mold Inte

35、rnal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in placeLED手機塑件Mobile plastics電子連接器Electronic connectors實現模内監視産品缺料.頂針不到位.産品粘模、未脱模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject I

36、o n pin and slider in place紐扣飾品buttons汽配元件auto parts藍牙耳機headphones實現模内監視産品缺料.頂針不到位.産品粘模、未脱模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in place實現模内監視産品缺料.頂針不到位.産品粘模、未脱模、滑塊不到位等不良Mold Internal detection of product mate

37、rial shortage, product adherence, product stripping, Inject Io n pin and slider in place汽車繼電器Auto relay牙刷/醫療toothbrush medi ca1一模多穴Much cavity實現模内監視産品缺料.頂針不到位.産品粘模、未脱模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in pl

38、ace實現模内監視産品缺料.頂針不到位.産品粘模、未脱模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in place構成(可選安裝支架)VS-501/S VS-510/S VS-520/S主機CCD黑白攝像機(附16mm鏡頭)標准配備攝像頭磁性座 紅外LED照明照片磁性座8寸10寸觸控屏1/0電綫 主機電源LED照明電源122221111111116mm ( 1)9mm ( 2)特 1

39、2mm ( 3)别 16mm ( 4)附 25mm ( 5)件主機觸控屏專用落地安裝支架紅外LED照明燈(附磁性座)10寸觸摸屏LED紅外照明燈廣角鏡頭/狹角鏡頭實現模内監視産品缺料.頂針不到位.産品粘模、未脱模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in place公司注册资料IV/ “W M “V" 创中华人民共和国纟H织机构代码证营业执照3 (I 2 9 S 7 6

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