生产型供应商现场评审或定期评审表D[2]

1、Star Precision Industries Co., Ltd供应商现场评审/定期评审表(生产型) 编号：QR-7.4-01/02 版本：DSUPPLIERS SURVEYDATE :供方调查:日期：SUPPLIERS NAME :供方名称：ADDRESS:地址：PHONE NO :FAX NO :电话：传真：PRODUCT SUPPLIED :供应的产品REASON FOR THE SURVEY / AUDIT调查 / 审核原因INITIAL AUDIT (NEW SUPPLIER) 初步审核（新分承包）现场审核REGULAR AUDIT定期审核AFRESH AUDIT复审SELF S

2、URVEY 供方自查OTHERS (SPECIFY)其他（特定）AUDIT / SELF SURVEY PERFORMED BY :审核 / 自查执行人 REPRESENTATIVES / REVIEW代表 / 审核SUPPLIER供方Company Name ：_ ( Public / Private ) Year Found : _公司名称 (公有/私营) 成立时间:Company Address :_ Tel & Fax :_公司地址 电话&传真Last 3 Years Revenue :_ Average Gross Profit ( last 3 years ) :_过去三年财政收入

3、 过去三年平均利润No. Of Employees :_ Manager :_ Engineer :_员工总人数 经理 工程师Supervisor :_ ( attached latest company organization chart ) 主管 ( 附最新的组织结构图)2 Contact Person ( at least a engineer and a manager ) :两个联系人 (至少一个工程师和一个经理)Business :_ Cell :_ Email :_ Business :_ Cell :_ Email :_ 销售 Quality :_ Cell :_ Email

4、 :_ Quality :_ Cell :_ Email :_ 品管 电话 Shipping :_ Cell :_ Email :_ Shipping :_ Cell :_ Email :_ 仓库Daily Production Output : _ Monthly Production Output : _ 日产量 月产量Number Of Machine : _ ( attached latest machinery list ) 设备数目 ( 附设备清单)Expected Date Of Production : _ Additional Capacity :_ Date : _ 预计完

5、成日期 增加产能 日期TS 16949 / ISO 9000 / ISO 14001 Certification Body : _ 通过哪些认证 ( attached certificate ) 附证书复印件 Certificate Number : _ Expiry Date : _ 证书编号 有效日期Last Surveillance & Internal Audit Date : _/_ ( attached both finding report ) 最近的复审&内审时间 附上审核报告No Quality Management System At Present; Provide Pl

6、an / Roadmap To Obtain : _ 没有经过任何体系认证,则提供认证计划Plan Certification Body : _ Plan Pre-Audit Date : _计划认证公司 计划第一阶段审核日期Plan Actual / On Site Audit : _ Plan To Obtain Certification : _计划第二阶段审核日期 j计划 获得证书日期Complete By : _ Position : _受审核人 职位General Manager : _ _ 总经理 Name & Signature (签名) Date & Company Stam

7、p (日期/盖章)Recipient Name : _ Date Received : _我方签名 日期Recipient Comment If Any : _评注 _ _ _ _ _ _ _ NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注A Management Responsibility 管理层职责1Is there a formal quality manual and is quality policy fully understood by all employees. 是否有质量手册 ? 所有阶层是否都了解质量方针?实际查得

8、内容：2Does evidence show that senior management periodically review customer expectations and assigns adequate resources to achieve them.公司高层是否定期对公司资源进行审核,以满足顾客要求?实际查得内容：3Does the internal audit and management review carried out as per the quality manual.是否按体系要求定期做内审和管理评审?实际查得内容：4Has the minutes been

9、circulated to all department for corrective action after top management review.管理评审后不符合项是否发放到相关部门进行整改?实际查得内容：5Has the corrective action been follow up, verified for the effectiveness before closure.是否有纠正预防措施及有效性验证？实际查得内容： 品管审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注B Quality System 质量体

10、系1Is the quality organization having equal access to the top management in reporting level.品质部门是否有权限反应到高层?实际查得内容：2Is the quality organization has the authorities to stop production and purge WIPs & inventory if defective found.品质是否有直接停止生产、判定产品不合格的权限?实际查得内容：3Is the quality organization has the author

11、ities to initiate corrective action to verify solution of the problem.品质部是否有推动不合格项改进的权限?实际查得内容：4Is there a formal quality procedure.是否有质量程序文件?实际查得内容：5Whats the level of implementation.整个质量体系推行到什么程度？实际查得内容： 品管审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注C Contract Review 合同评审1Is there a fo

12、rmal procedure written for handling all new orders.？是否有程序文件规定新订单/合同评审?实际查得内容：2Is quality, engineering and production involve in the review, does evidence show the responsible party carry out the task per the procedure.是否有文件规定合同评审有品管、工程、采购等部门参与? 实际查得内容：3Is there a internal review process and are revi

13、ew minutes documented.是否有支持文件及相关记录?实际查得内容：4Is the system adequate to prevent discrepancy.系统是否能满足避免出入?实际查得内容：5Are suppliers quality performance goals aligned with customers expectation.公司质量目标是否与客户期望一致？实际查得内容：采购审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注D Document Control 文件控制1Is there a

14、formal procedure written for handling controlled document, and a specific department / section assign to it.是否有文件规定文件的控制? 是否有独立的部门负责文件管理？实际查得内容：2Is the system adequate to control distribution and withdrawal of all document / specification. And are all documents approved before distributed.文控是否满足文件的发

15、放和回收要求? 文件发放之前是否有审核、批准？实际查得内容：3Are customer informed of critical changes made to process, chemistries, equipment or product.工序、参数、设备等顾客信息的重大更改，是否经客户确认?实际查得内容：4Are customer requested deviations documented and follow up.客户要求更改记录,是否有保存? 实际查得内容：5Are customer quality data, documents properly stored and s

16、afe guarded against lost.客户资料是否完好保存，避免丢失？实际查得内容： 工程审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注E Supply Chain Management 供应链管理1Is there a formal process to review, communicate and improve sub-supplier performance on a regular basis ( example : on-time delivery, quality & pricing ).是否有文件规

17、定对供应商进行沟通、考核？（交货期、品质、价格）实际查得内容：2Is there a program to periodically benchmark purchased material pricing or sub-contracting services to ensure competitive advantage.是否计划对同一采购产品的不同供应商定期就交货期、品质、价格等方面做横向比较？实际查得内容：3Are there adequate processes / procedures to ensure good quality material / part from the

18、sub-supplier.是否有文件规定/工序来保证原材料/产品品质?实际查得内容：4Is there a system to qualify new vendors / sub contractors including their future development and monitoring of their quality plan.是否有文件规定新开发供应商成为合格供应商的过程? 实际查得内容：5Does the supplier have programs to manage their key materials for upside / down side demand.是

19、否有应急计划/措施来确保关键原料数量保证？实际查得内容： 采购审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注F Process Control 过程控制1Is the documented work instructions, process flow chart or equipment operation instruction available / adequate for the whole operation.现场是否有作业指导、操作规程等相关文件？实际查得内容：2Is there any visual aids f

20、or criteria or workmanship interpretation. Any prevention methodologies such as X-R chart, PFMEA, Poke Yokeetc. to initiate action plan for reducing risks.作业指导上有无图片？有没有运用X-R图、PFMEA等工具来降低制造风险？实际查得内容：3Is there any first piece approval prior to production. And are all processes / productions run under

21、control condition.有无首检?整个生产过程是否受控？实际查得内容：4Does operator / technician trained in SPC and are they using these techniques on the job.操作工和检验员是否有通过SPC培训? 实际工作中是否有运用？实际查得内容：5Does the supplier have a lot control system for traceability.如何对原材料批次进行追溯？实际查得内容： 工程审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/

22、ARemark备注G Inspection & Test 检验和测试1Is there a documented final inspection / test sampling program to ensure that products are not ship unless all quality and performance requirement are met.是否有文件确保发货前产品满足品质要求？实际查得内容：2Is the inspection and test records been properly maintained which give the evidence

23、 that the product has passed the inspection / test.是否有相关检验测试报告？实际查得内容：3Is the inspection and test equipment adequate for the products produced.测试设备、方法是否满足客户要求？实际查得内容：4Is there a clear segregation of good / bad products throughout the production.合格与不合格品是否标识？、不合格品是否隔离？实际查得内容：5What is the established o

24、utgoing quality goals ( dppm ). Has the goal been achieve, if not is there any follow-up corrective action.车间是否有质量目标？如果没有，采取措施是？实际查得内容： 品管审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注H Equipment Calibration & Maintenance 量/检具校验与维护1Is there a documented calibration system to assure all mea

25、suring and testing equipment were calibrated against certified standard.是否有文件规定所有量/检具按国际标准进行校验？实际查得内容：2Are all measuring and test equipment include in the master listing and identify by itself or its calibration status and next due date.是否有测量设备清单，并规定下次校验日期？实际查得内容：3Does the supplier have records of g

26、auge capability analysis and evidence of action taken if / when out of calibration conditions are suspected.是否很容易发现量/检具的不合格？不合格怎样处理？实际查得内容：4Are new inspection / measuring equipment calibrated before use.所有新的检验/测试设备使用之前都检验合格？实际查得内容：5Is the inspection / measuring equipment adequate to support producti

27、on检验/测试设备是否满足生产要求？实际查得内容： 工程审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注I Control of Non-Conforming Material 不合格品控制1Is there an effective system to identify, contain and eliminate non-conforming product / processes.是否有系统能有效的发现、排除不合格产品/流程？实际查得内容：2Is information relating to know defects ef

28、fectively communicated through the organization.不良品信息是否及时反馈到各相关部门？实际查得内容：3Does the supplier organization have an effective structured system for solving problem.供应商是否有规范的系统,能有效解决问题？实际查得内容：4Is root cause failure analysis performed for all internal and external failures and is appropriate corrective a

29、ction implemented.是否从内/外部因素对不良品进行分析？采取措施是否有效？实际查得内容：5Are problem solving efforts timely and effective. Are advance problem solving techniques used by organization to solve problem ( example : 8D, PDCA, 5Whys, Error Proofing.etc. ).解决问题是否及时、有效？是否运用8D、PDCA、5Whys.等工具解决问题？实际查得内容： 品管审核人员：NOQuestion (问题)P

30、oor0-3Average4-7Good8-10N/ARemark备注J Corrective & Preventive Action 纠正预防措施1Is there a documented procedure for all kinds of corrective activities need to be taken.是否有文件规定必须执行纠正预防措施？实际查得内容：2Has the corrective action been reviewed, approved and verified before closure to ensure effectiveness.纠正预防措施是否有

31、审核、批准及措施验证？实际查得内容：3Is there any form of data analysis carried out on the CAR system.是否对不合格项进行分析？实际查得内容：4Does the supplier has a written procedures that state the disposition of defective material and the require follow-up that include corrective action plans to improve the process.是否有文件规定不良品处理及有包括纠正

32、预防措施在内的改进？实际查得内容：5Is there a material review board that routinely meets to make disposition on non-conforming material.是否组织小组对不良品进行评审？实际查得内容： 工程审核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注K Handling, Storage & Packaging 运输、贮存、包装1Are there appropriate care on equipment for handling, stora

33、ge and packaging to protect the product during manufacture, repair and shipping.是否有适当的贮存、包装方式，在生产、维修、运输过程中确保产品品质？实际查得内容：2Are area used for production, storage, inspection and testing clean, neat and well organize. Does the company practice FIFO.生产、贮存地方是否干净整齐、是否执行先进先出？实际查得内容：3Are all age sensitive ma

34、terial / product having appropriate shelf-lift control.超过有效期的在库物资是否有定期进行复检？实际查得内容：4Are raw material, WIPs and finished goods properly identified on the floor and in the system.是否对原材料、半成品、成品进行标识？文件与现场是否一致？实际查得内容：5Can WIPs and finished goods traceable to lots of raw material.半成品和成品怎样追溯到原材料？实际查得内容： 采购审

35、核人员：NOQuestion (问题)Poor0-3Average4-7Good8-10N/ARemark备注L Quality Record & Retention 质量记录&保存1Are quality records adequate to demonstrate the achievement of the required quality and the effective operation of the quality system.是否有足够的记录 来支持产品、质量系统要求？实际查得内容：2Are the suppliers finished product quality a

36、udit / inspections adequately aligned and review against both internal & external ( customer ) issues to ensure product integrity of shipped product.供应商成品检的抽样是否满足内/外部顾客要求？实际查得内容：3Minimum retention of record before product EOL ( 2 years ).检验记录保存期限是否合同终止后+2年？实际查得内容：4Is there a quality record & retention procedure.是否有文件规定质量记录&保存期限？实际查得内容：5Are record neat, tidy and easy to retrieve.记录保存是否整齐，便于查找？实际查得内容： 品管审核