大众自学手册328_大众caddy 04整车英文1翻译

1、Service TrainingSelf-study programme 328The 2004 CaddyS328_001The 2004 Caddy is built on the same platform as the 2004 Golf. Compared with the previous model based on the Polo platform, we have improved the technology and comfort considerably. The 2004 Caddy will thus take a leading position among i

2、ts rivals.Unlike its predecessor, the 2004 Caddy now comes in three different versions. The Caddy Van, Caddy Shuttle and Caddy Life cover a wide range of needs.In addition to, increased payload, more space and also improved functionality, the 2004 Caddy has a boarder engine range that now also offer

3、s greater performance.Furthermore no shortcuts have been taken in crash safety.NEWImportantNoteFor current testing, adjustment and repairtructions,refer to the relevant serviceliterature.The self-study programme shows the design andfunction of new developments. The contents will not be updated.2Cont

4、entsIn brief4Body14Occupant protection28Engines30Transmission34Chassis36Electrical system48Heating and air-conditioning62Radio, telephone and navigation66Service703In BriefThe 2004 CaddyWhere is the 2004 Caddy built?The plant in PoznanIn 1993, a joint venture was set-up between the Polish car manufa

5、cturer FSR(in Polish =Fabryka Samochodw Rolniczych,Factory for Agricultural Automobiles)English=and Volkswagen Group.Volkswagen Poznan GmbH hasbeena 100-percent subsidiary of Volkswagen Commercial Vehicles since 1997.S328_002The original business concept behind Volkswagen Poznan GmbH was to assemble

6、 light commercial vehicles from kits. Kits from the different Volkswagen Group brands were delivered to Poznan for complete assembly. Operations were expanded constantly over the next years. Around 3,400 members of staff currently work at the plant.Major investments include the set-up of a new paint

7、 shop, a new body plant and new assembly lines for the 2004 Transporter and the 2004 Caddy.The result isa complete automobile plant with its own logistics services, quality assurance department and all associated areas. Among others, the latest laser welding and soldering techniques are being used f

8、or the new models.Paint shopS328_004With the launch of the 2004 Transporter, the plant now has its very own product for the first time. All 2004 Transporters with open superstructures are produced in Poznan. The 2004 Transporter Kombi also rolls off the assembly line in Poznan.Now Poznan has another

9、 product of its own - the 2004 Caddy.4The CompetitorsThe diagram shows the field of competitors facing the 2004 Caddy. Only one version of each vehicle is shown to represent the respective range.2004 Caddy VanS328_096Fiat DoblCitron BerlingoOpel ComboMercedes VaneoRenault KangooS328_162Ford Tourneo

10、ConnectImmediate rivalsCompetitionS328_0972004 Caddy Shuttle/Life5In BriefTechnical highlights in the 2004 CaddyThe 2004 Caddy is setting new standards with the Caddy Van, Caddy Shuttle and Caddy Life versions. It features a modern design with smooth outer surfaces all-round.Here is an overview of t

11、he highlights:Caddy VanPayload up to 750 kg Towing up to 1,500 kgLoading capacity up to 3.2 m3Sliding door on right and left (optional), Sliding door opens wide to 700 mmClear glass headlamps with H1/H7 bulbs Electromechanical power steering Navigation/preparation for telephone(optional)S328_096Rear

12、 axle with leaf springsCrash-optimised pedals and crash-optimised steering columnABS - MK70 system (Conti Teves)Airbag system with front side airbagsGenerous storage compartments in the doors and cab roof ceiling of drivers cabGlazed load compartment, same as Shuttle (optional)6Caddy Shuttle/Caddy L

13、ifeThe Shuttle version of the 2004 Caddy, offering further highlights compared with the Caddy Van, comes in 2 versions:Caddy Shuttle is the “Basic” version and Caddy Life is the “Comfort” versionUp to 7 seats in the Caddy Shuttle/Caddy LifeRear vent wings (optional) on Caddy Shuttle/Caddy LifeS328_0

14、97ESP (optional)MK60 system (Conti Teves)Removable and locking tow bar on Caddy Shuttle/Caddy LifeTipping 1st seat row in passenger compartment on Caddy Shuttle/Caddy Life2nd seat row in passenger compart- ment (optional) in form of folding and removable double benchGenerous storage facilities in Ca

15、ddy Life passenger compartment7In BriefTechnical dataCaddy VanS328_005S328_006S328_094Dimensions8Height of load sill587 mmGround clearance154 mmWheelbase2,682 mmTrack width at front1,537 mmTrack width at rear1,531 mmTank capacity60 lLength4,405 mmLength with tow bar4,505 mmWidth1,802 mmWidth with mi

16、rrors2,062 mmHeight1,833 mmOverhang length at front880 mmOverhang length at rear843 mmCaddy Shuttle/CaddyLifeS328_095The Caddy Van, Caddy Shuttle and Caddy Life look the same from the front. The outside dimensions of the different Caddy versions are thesame. They only differ in equipment and weight.

17、S328_007Weight9* Depending on engine and equipmentCaddy VanCaddy Shuttle/Caddy Life5-seater7-seaterCurb weight including driver*1,400 1,481 kg1,4761,560 kg (Shuttle)1,521 1,605 kg (Life)1,513-1,597 kg (Shuttle)1,558 1,642 kg (Life)Maximum weight*2,150 2,235 kg2,000 2,124 kg2,165 2,250 kgBraked towin

18、g capacity*1,200 1,500 kg1,200 1,500 kg1,035 1,350 kgLoad without driver*up to 750 kg503 - 653 kg (Shuttle)479 - 608 kg (Life)Roof load100 kgIn BriefInterior dimensionsCaddy VanS328_008bS328_008aLoad compartmentdimensionsS328_009The pictures show the Caddy Van with wing doors. A tailgate is also ava

19、ilable as an option.Load compartment Volume10Colour - VolumesNameVolumesLoad compartment volumesup to 3,200 l1Opening width - rear door/tailgate1,181 mm2Opening height - rear door/tailgate1,116 mm3Loading heightup to 1,257 mm4Opening width - sliding door700 mm5Loading lengthup to 1,781 mm6Loading wi

20、dth1,172 to 1,558 mmCaddy Shuttle/CaddyLifeS328_010aS328_010bLuggage compartment -dimensionsS328_011The pictures show the Caddy Shuttle with tailgate. It can also be equipped with optional wing doors.Luggage compartment volume11Colour - partial volumeNameVolumeSum of partial volumeCaddy ShuttleCaddy

21、 LifeVolume, closed luggage compartment,behind 1st seat row in passenger compartmentup to 626 lup to 560 lVolume, open luggage compartment,behind 1st seat row in passenger compartmentup to 1,266 lup to 1,200 lVolume, open luggage compartment, behind front seats with tipped 1st seat rowup to 2,305 lu

22、p to 2,239 l1Opening width - rear door/tailgate1,181 mm2Opening height - rear door/tailgate1,116 mm3Loading heightup to 1,238 mm4Opening width - sliding door700 mm5Luggage compartment lengthup to 1,354 mm6Luggage compartment width (Shuttle) Luggage compartment width (Life)1,170 to 1,340 mm1,120 to 1

23、,340 mmIn BriefOverview of doorsCaddy Van with tailgate with rearwing doors with rearwing doors and “ladder flap”S328_01212Without sliding doorSliding doors on both sidesLeft-hand sliding doorRight-hand sliding doorCaddy Shuttle/CaddyLife with tailgate with rearwing doors with rearwing doors and “la

24、dder flap”S328_013The 2004 Caddy comes in a wide range of versions. The variable equipment with sliding doors, rear wing doors, tailgates or a ladder flap.The picture shows the complete Caddy range.The assignment of left-hand and right- hand drive vehicles can be found in the current sales literatur

25、e.The ladder flap will be available later on.13BodyBody in whiteA sturdy body in white has a decisive influence on the stability and thus also on the driving safety of a vehicle. This particularly important for vehicles that are mainly used as fast commercial vehicles.The driving comfort also benefi

26、ts from a good body design. That is a plus for the Caddy Shuttle and the Caddy Life when used as a family and leisure vehicle.The 2004 Caddy has a torsionally stiff and lowweight two-shell body structure (ide/outsidebody shell). The following structural features can be distinguished in terms offunct

27、ion:Floor pan with frame structure,with tailored blanks at front (different sheet thicknesses, welded before shaping) inner body shell,with reinforcement elements, outer body shell,single-piece side section Roof reinforcementsUse of different sheet qualities depending on the loading of the respectiv

28、e body areas Reinforcement and impact elements for improved occupant protection in the front doorsLongitudinal member - frontFloor pan - frontwith tailored blanksS328_168Floor - frontincreasing sheet thicknessLongitudinal member - front14Roof reinforcementsThe pictures show thebody in white of the C

29、addy Van.Cross memberReinforcing elementFloor panel - rearFloor panel - frontS328_014Side section(one-piece)Sheet qualitiesMounted partsDoorsNormal-strength sheetHigher strength sheetsSide impact elementsHigh-strength sheets15BodyWing doorsThe Van version of the 2004 Caddy comes with glazed wing doo

30、rs split in the ratio 2/3 to 1/3.The windows in the wing doors can be covered with an optional dark opaque film. The Caddy Shuttle/ Caddy Life can be optionally fitted with the wing doors.ide handleLocking leverOutside handleS328_088S328_087The left-hand wing door needs to be opened first. The outsi

31、de handle on the left-hand door is integrated in the number plate light fitting. The locking level built into the bottom of the right-hand door can then be used to open the right-hand wing door. Wing doors lock at a 90 angle when opened. If the door latches are detached, the wing doors will open to

32、approx. 170 due to a stop in the hinge.TailgateThe Caddy Shuttle and Caddy Life come with a tailgate with rear window as standard. The Caddy Van can also be fitted with a tailgate. The tailgate can be opened with an outside handle. A draw loop is provided to help pull it down.Draw loopOutsidehandleS

33、328_090S328_08916Sliding doorThe 2004 Caddy is equipped with a sliding door reaching up to the roof on the passenger side. The drivers side can also be fitted with an optional sliding door.The sliding door opens to a maximum width of 70 cm.Only the Caddy Van with a glazed load compartment can be equ

34、ipped with a sliding door.The Caddy Shuttle and Caddy Life have sliding doors a with windows.S328_092Protection of the tank filler flapThe tank filler flap is located on the drivers side just in front of the D-pillar. To ensure that it is not damaged when the door is slid backwards, the 2004 Caddy h

35、as a locking unit when equipped with a sliding door on the left-hand side.S328_103Blocking latchBowden cableon tank filler flapFunctionRotating boltBlocking unitWhen the tank filler flap is open, a Bowden cable attached to the tank filler flap activates a rotating bolt in the locking unit. The block

36、ing latch connected to the rotating bolt is then moved outwards so that the sliding door hits it and cannot be pushed back any further.Blocking latchS328_132Connect totank filler flapBowden cable17BodyWindowSliding windowThe version of the Caddy Van with glazed load compartment can be optionally fit

37、ted with a sliding window in the sliding door.The Caddy Shuttle can also be equipped with an optional sliding window in the sliding door.The Caddy Life comes with the sliding window as standard.S328_129Vent windowsOptional manual vent windows are also available for the Caddy Shuttle and Caddy Life.B

38、oth sides will be equipped with vent windows when this option is chosen.S328_13018Roof rackBase carrierA system with a bolt-on base carrier is used for the roof rack on the 2004 Caddy.There are special accessories allowing you to attach a roof box, bicycles, skis, surfboards or boats on the base car

39、rier.The bolt-on base carrier guarantees a high level of stability.S328_017Screw withseal4 screws with rubber seals are fitted on the vehicle roof. These screws needtoberemoved together with the seal to fit the base carrier.S328_104The sealing screws should be kept and fitted again when the base car

40、rier is removed to seal the roof.The base carrier is secured with the supplied screws and seals.ScrewThe seals prevent water leaking into the body.FootSealProtectivefilmS328_105Refer to the operating manual for information on fitting the base carrier.19BodyInterior conceptCaddy VanOverhead storageTh

41、e equipment provided in the Caddy Van is mainly directed at commercial vehicle applications.Storage compartments in the side doors and an overhead compartment have been provided for the driver and front passenger in addition to the storage bin the dash panel and centre console.The generous overhead

42、storage is particularly useful. It can even hold A4 binders thanks to the width of 1000 mm, depth of 400 mm and height of up to 250 mm.The cargo is safely secured by the lashing rings and the bulkhead between the cab and the load compartment. The bottom half of the bulkhead is made from a plastic su

43、rface and the top from a plastic grille.The floor of the load compartment can also be covered with an optional rubber mat.The side panels underneath the windows in the load compartment are protected with non- coated hardboard. There are no additional storage compartments here.Storage in drivers door

44、20BulkheadJack and tool set,mounted without coverS328_151Lashing rings on floor21BodyCaddy Shuttle/Caddy LifeThe Shuttle version of the 2004 Caddy comes in the equipment derivativesThe picture shows a Caddy Life. Caddy Shuttle as the “Basic” version and Caddy Life as the “Comfort” version.In the Cad

45、dy Shuttle, the floor of the passenger compartment is fitted with carpet (Dilours) as standard. Four lashing rings on the floor allow safe anchoring of loads.The side panels of the passenger compartment are made from varnished hardboard. They do not have storage compartments. The ceiling is is also

46、lined with varnishedhardboard.There are two storage compartments with removable lids in the footwell in front of the first row of seats in the passenger compartment.The jack and tool set are mounted on the side wall without a cover.The Caddy Life has additional features compared with the Caddy Shutt

47、le. The side panels are moulded sections with integratedstorage b.Attachment rings are mounted above the windows for an optional net partition.A further option is storage nets with hooks for hanging items. The Caddy Life comes with a luggage area cover as standard (not shown here).The jack and tool

48、set are stowed away behind a cover in the side panelling.Compartment infloor22Hooks for net partition and storage netJack and tool setbehind panelS328_152Storage between C and D-pillarSliding door storage23BodyDash panelThe 2004 Caddy has an all-new dash panel. There are two versions that mainly dif

49、fer in the centre console equipment.Centre console typewithCentre console typewithopen storage cup holdersashtray in passenger compartmentCompartment for a CD changer under the armrest lidAir-conditioning vents fold-out cup holder 12 V socketFitted as standard in the Caddy Van and Caddy Shuttle.This

50、 centre console is longer and comes as standard in the Caddy Life and is an option in the Caddy Shuttle.Centre console(Caddy Shuttle/Life)Cup holderArmrest with storagecompartmentSocket 12 VStorageCup holderCentre console(Caddy Van/Shuttle)StorageFurther differences between the console types are the

51、 materials used and the resulting material feel.Ashtray2 x 2 cup holders24Left-hand storage compartment on top of dash panel(Caddy Van and Caddy Shuttle)Left-hand storage compartment ontop of dash panel - with lid and document holder (Caddy Life)Right-hand storage compartment ontop of dash panel -wi

52、thout lidS328_153Storage compartment on passenger sidecontaining key switch for frontpassenger airbagAshtray and cigarettelighterKey switchfor front passenger airbag25BodySeatsThe driver and front passenger seats in the 2004 Caddy are individual seats. The first row of seats in the Caddy Shuttle/Lif

53、e is a 3-seat bench split 1/3-2/3. An optional double bench can be fitted in the second row.Seats (example Caddy - 7-seater)2nd seat row in passenger compartmentS328_093Head restraintsIndividual seats driver/frontpassenger1st seat row in passengercompartmentHandle forfolding seatThe adjustment of th

54、e seats is described in detail in the operating manual.Side airbagAdjustment ofbackrest tiltThe picture shows a vehicle fitted with all available seats (Shuttle/Life version with drawer).Thedrawerisalwayscombinedwiththe height adjuster in the Caddy Shuttle/ Life and vice versa.Height adjustmentS328_

55、030LongitudinaladjustmentDrawer/storage26Features on drivers seat and front passenger seatCaddy VanCaddy ShuttleCaddy LifeLongitudinal adjustment Adjustable backrest tiltHead restraint height adjustable Side airbag (optional)Individually adjusted heated seats (optional)Storage under seat (optional)Head restraint height and tilt adjustable Drawer under seat (o