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TEST REPORTIEC 60598-2-1 and/or EN 60598-2-1Part 2: Particular requirementsSection One Fixed general purpose luminairesReport Reference No.: Tested by (name+signature):Witnessed by (name+signature):Supervised by (name+signature):Approved by (name+signature):Date of issue:CB/CCA Testing Laboratory:Address:Testing location/ procedure:CBTLRMTSMTWMTTMPTesting location/ address:Applicants name:Address:Test specification:Standard:IEC60598-2-1:1979+A1:1987 used in conjunction with IEC60598-1:2003EN60598-2-1:1979+A1:1987 used in conjunction with EN60598-1:2004Test procedure:CB / CCANon-standard test method.:N/ATest Report Form No.:IECEN60598_2_1ATRF Originator:Intertek Semko ABMaster TRF:Dated 2004-09Copyright 2004 IEC System for Conformity Testing and Certification of Electrical Equipment (IECEE), Geneva, Switzerland. All rights reserved.This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the readers interpretation of the reproduced material due to its placement and context.Test item description:Trade Mark:Manufacturer:Model/Type reference:Address :Ratings:Page 3 of 29Report No. Copy of marking plateSummary of testing:TRF No. IECEN60598_2_1ATRF originator: Intertek SemkoTest item particulars:Possible test case verdicts:- test case does not apply to the test object:N/A- test object does meet the requirement:P(Pass)- test object does not meet the requirement:F(Fail)Testing:Date of receipt of test item:Date (s) of performance of tests:General remarks:This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.This report is not valid as a CCA Test Report unless signed by an approved CCA Testing Laboratory and appended to a CCA Notification of a CCA Notification of Test Result issued by an NCB in accordance with a CCA Group Permanent Documents.The test results presented in this report relate only to the object tested.This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory.(see Enclosure #) refers to additional information appended to the report.(see appended table) refers to a table appended to the report.List of test equipment must be kept on file and available for review.Throughout this report a comma (point) is used as the decimal separator.In this report requirements valid for EN only are marked with (EN).General product information:page 27 of 29IEC 60598-2-1 and/or EN 60598-2-1ClauseRequirement + TestResult Remark1.2 (0)GENERAL TEST REQUIREMENTS1.2 (0.1)Information for luminaire design consideredStandardYes / No1.2 (0.3)More sections applicable :Yes / No1.4 (2)CLASSIFICATION1.4 (2.2)Type of protection:Class 1.4 (2.3)Degree of protection:IP1.4 (2.4)Luminaire only suitable for non-combustible surfaces :Yes / NoLuminaire suitable for normally flammable surfaces:Yes / NoLuminaire suitable to be covered by insulating material:Yes / No1.4 (2.5)Luminaire for normal use :Yes / NoLuminaire for rough service :Yes / No1.5 (3)MARKING1.5 (3.2)Mandatory markingsPosition of the markingFormat of symbols/text1.5 (3.3)Additional informationLanguage of instructions1.5 (3.3.1)Combination luminaires1.5 (3.3.2)Nominal frequency in Hz1.5 (3.3.3)Operating temperature1.5 (3.3.4)Symbol or warning notice1.5 (3.3.5)Wiring diagram1.5 (3.3.6)Special conditions1.5 (3.3.7)Metal halide lamp luminaire warning1.5 (3.3.8)Limitation for semi-luminaires1.5 (3.3.9)Power factor and supply current1.5 (3.3.10)Suitability for use indoors1.5 (3.3.11)Luminaires with remote control1.5 (3.3.12)Clip-mounted luminaire warning1.5 (3.3.13)Specifications of protective shields1.5 (3.3.14)Symbol for nature of supply1.5 (3.3.15)Rated current of socket outlet1.5 (3.3.16)Rough service luminaire1.5 (3.3.17)Mounting instruction for type Y, type Z and some type X attachments1.5 (3.3.18)Non-ordinary luminaires with PVC cable1.5 (3.3.101)Adequate warning on the package (EN)1.5 (3.4)Test with waterTest with hexaneLegible after testLabel attached1.6 (4)CONSTRUCTION1.6 (4.2)Components replaceable without difficulty1.6 (4.3)Wire ways smooth and free from sharp edges1.6 (4.4)Lampholders1.6 (4.4.1)Integral lampholder1.6 (4.4.2)Wiring connection1.6 (4.4.3)Lampholder for endtoend mounting1.6 (4.4.4)Positioning- pressure test (N) :- bending test (Nm):1.6 (4.4.5)Peak pulse voltage1.6 (4.4.6)Centre contact1.6 (4.4.7)Parts in rough service luminaires resistance to tracking1.6 (4.4.8)Lamp connectors1.6 (4.4.9)Caps and bases correctly used1.6 (4.5)Starter holdersStarter holder in luminaires other than class IIStarter holder class II construction1.6 (4.6)Terminal blocksTailsUnsecured blocks1.6 (4.7)Terminals and supply connections1.6 (4.7.1)Contact to metal parts1.6 (4.7.2)Test 8mm live conductorTest 8mm earth conductor1.6 (4.7.3)Terminals for supply conductors1.6 (4.7.3.1)Welded connections:- stranded or solid conductor- spot welding- welding between wires- Type Z attachment- mechanical test according to 15.8.2- electrical test according to 15.9- ageing test according to 15.9.2.3 and 15.9.2.41.6 (4.7.4)Terminals other than supply connection1.6 (4.7.5)Heat-resistant wiring/sleeves1.6 (4.7.6)Multi-pole plug- test at 30 N1.6 (4.8)Switches:- adequate rating- adequate fixing- polarized supply- compliance with 61058-1 for electronic switches1.6 (4.9)Insulating lining and sleeves1.6 (4.9.1)RetainmentMethod of fixing:1.6 (4.9.2)Insulated linings and sleevesa) & c) Insulation resistance and electric strengthb) Ageing test. Temperature (C) :1.6 (4.10)Insulation of ClassII luminaires1.6 (4.10.1)No contact, mounting surface - accessible metal parts - wiring of basic insulation Safe installation fixed luminairesCapacitors and switchesInterference suppression capacitors according to IEC 60384-141.6 (4.10.2)Assembly gaps: not coincidental no straight access with test probe1.6 (4.10.3)Retainment of insulation: fixed unable to be replaced; luminaire inoperative sleeves retained in position lining in lampholder1.6 (4.11)Electrical connections1.6 (4.11.1)Contact pressure1.6 (4.11.2)Screws: self-tapping screws threadcutting screws at least two self-tapping screws1.6 (4.11.3)Screw locking: spring washer rivets1.6 (4.11.4)Material of current-carrying parts1.6 (4.11.5)No contact to wood1.6 (4.11.6)Electro-mechanical contact systems1.6 (4.12)Mechanical connections and glands1.6 (4.12.1)Screws not made of soft metalScrews of insulating materialTorque test: torque (Nm); part:Torque test: torque (Nm); part:Torque test: torque (Nm); part:1.6 (4.12.2)Screws with diameter 3mm screwed into metal1.6 (4.12.4)Locked connections:- fixed arms; torque (Nm):- lampholder; torque (Nm):- push-button switches; torque 0,8 Nm:1.6 (4.12.5)Screwed glands; force (N):1.6 (4.13)Mechanical strength1.6 (4.13.1)Impact tests: fragile parts; energy (Nm): other parts; energy (Nm):1) live parts2) linings3) protection4) covers1.6 (4.13.3)Straight test finger1.6 (4.13.4)Rough service luminaires- IP54 or highera) fixedb) hand-heldc) delivered with a standd) for temporary installations and suitable for mounting on a stand1.6 (4.13.6)Tumbling barrel1.6 (4.14)Suspensions and adjusting devices1.6 (4.14.1)Mechanical load:A) four times the weightB) torque 2,5NmC) bracket arm; bending moment (Nm):D) load trackmounted luminairesE) clip-mounted luminaires, glass-shelve. Thickness (mm) :metal rod. Diameter (mm) :Fixed luminaire or independent control gear without fixing devices1.6 (4.14.2)Load to flexible cablesMass (kg):Stress in conductors (N/mm):Semi-luminaires mass (kg) :Semi-luminaires bending moment (Nm):1.6 (4.14.3)Adjusting devices: flexing test; number of cycles: strands broken electric strength test afterwards1.6 (4.14.4)Telescopic tubes: cords not fixed to tube; no strain on conductors1.6 (4.14.5)Guide pulleys1.6 (4.14.6)Strain on socket-outlets1.6 (4.15)Flammable materials: glowwire test 650C spacing 30mm screen withstanding test of 13.3.1 screen dimensions no fiercely burning material thermal protection electronic circuits exempted1.6 (4.15.2)Luminaires made of thermoplastic material with lamp control geara) constructionb) temperature sensing controlc) surface temperature1.6 (4.16)Luminaires marked with F-symbolNo lamp control gear (compliance with Section12)1.6 (4.16.1)Lamp control gear spacing: spacing 35mm spacing 10mm1.6 (4.16.2)Thermal protection:- in lamp control gear- external- fixed position- temperature marked lamp control gear1.6 (4.16.3)F curve measured(see 12.6)1.6 (4.17)Drain holesClearance at least 5mm1.6 (4.18)Resistance to corrosion:1.6 (4.18.1)- rustresistance1.6 (4.18.2)- season cracking in copper1.6 (4.18.3)- corrosion of aluminium1.6 (4.19)Ignitors compatible with ballast1.6 (4.20)Rough service vibration1.6 (4.21)Protective shield:1.6 (4.21.1)Shield fitted1.6 (4.21.2)Particles from a shattering lamp not impair safety 1.6 (4.21.3)No direct path 1.6 (4.21.4)Impact test on shield Glow-wire test on lamp compartment1.6 (4.22)Attachments to lamps1.6 (4.23)Semi-luminaires comply class II1.6 (4.24)UV radiation, metal halide lamps1.6 (4.25)No sharp point or edges1.6 (4.26)Short-circuit protection:1.6 (4.26.1)Uninsulated accessible SELV parts1.6 (4.26.2)Short-circuit test1.6 (4.26.3)Test chain according to Figure 291.7 (11)CREEPAGE DISTANCES AND CLEARANCESWorking voltage (V):Voltage formSinusoidal Non-sinusoidal PTI 600 Rated pulse voltage (kV) :1) Current-carrying parts of different polarity: cr (mm); cl (mm):2) Current-carrying parts and accessible parts: cr (mm); cl (mm):3) Parts becoming live due to breakdown of basic insulation and metal parts: cr (mm); cl (mm):4) Outer surface of cable where it is clamped and metal parts: cr (mm); cl (mm):5) Not used6) Current-carrying parts and supporting surface: cr (mm); cl (mm):1.8 (7)PROVISION FOR EARTHING1.8 (7.2.1 +7.2.3)Accessible metal partsMetal parts in contact with supporting surfaceResistance 0,5WTwo self-tapping screws usedThread-forming screwsThread-forming screw used in a grooveConnector earthing first1.8 (7.2.2 +7.2.3)Earth continuity in joints etc.1.8 (7.2.4)Locking of clamping meansCompliance with 4.7.31.8 (7.2.5)Earth terminal integral part of connector socket1.8 (7.2.6)Earth terminal adjacent to mains terminals1.8 (7.2.7)Electrolytic corrosion of the earth terminal1.8 (7.2.8)Material of earth terminalContact surface bare metal1.8 (7.2.10)ClassII luminaire for looping-inDouble or reinforced insulation to functional earth1.8 (7.2.11)Earthing core coloured green-yellowLength of earth conductor1.9 (14)SCREW TERMINALSSeparately approved; component list(see Annex1)Part of the luminaire(see Annex3)1.9 (15)SCREWLESS TERMINALSSeparately approved; component list(see Annex1)Part of the luminaire(see Annex4)1.10 (5)EXTERNAL AND INTERNAL WIRING1.10 (5.2)Supply connection and external wiring1.10 (5.2.1)Means of connection:Connecting leads (EN)- without a means for connection to the supply- terminal block specified- relevant information provided- compliance with 4.6, 4.7.1, 4.7.2, 4.10.1, 11.2, 12 and 13.2 of Part 11.10 (5.2.2)Type of cable:Nominal cross-sectional area (mm):1.10 (5.2.3)Type of attachment, X, Y or Z1.10 (5.2.5)Type Z not connected to screws1.10 (5.2.6)Cable entries: suitable for introduction adequate degree of protection1.10 (5.2.7)Cable entries through rigid material have rounded edges1.10 (5.2.8)Insulating bushings: suitably fixed material in bushings- material likely to deteriorate- tubes or guards made of insulating material1.10 (5.2.9)Locking of screwed bushings1.10 (5.2.10)Cord anchorage: covering protected from abrasion clear how to be effective no mechanical or thermal stress no tying of cables into knots etc. insulating material or lining1.10 (5.2.10.1)Cord anchorage for type X attachment:a) at least one part fixedb) types of cablec) no damaging of the cabled) whole cable can be mountede) no touching of clamping screwsf) metal screw not directly on cableg) replacement without special toolGlands not used as anchorageLabyrinth type anchorages1.10 (5.2.10.2)Adequate cord anchorage for type Y and type Z attachment1.10 (5.2.10.3)Tests: impossible to push cable; unsafe pull test: 25times; pull (N): torque test: torque (Nm): displacement 2mm no movement of conductors no damage of cable or cord1.10 (5.2.11)External wiring passing into luminaire1.10 (5.2.12)Loopingin terminals1.10 (5.2.13)Wire ends not tinnedWire ends tinned: no cold flow1.10 (5.2.14)Mains plug same protectionClassIII luminaire plug1.10 (5.2.16)Appliance inlets (IEC 60320)Appliance couplers of class II type1.10 (5.2.17)No standardized interconnecting cables properly assembled1.10 (5.2.18)Used plug in accordance with - IEC 60083- other standard1.10 (5.3)Internal wiring1.10 (5.3.1)Internal wiring of suitable size and typeThrough wiring- not delivered/ mounting instruction- factory assembled- socket outlet loaded (A):- temperatures:(see Annex 2)Greenyellow for earth only1.10 (5.3.1.1)Internal wiring connected directly to fixed wiringCross-sectional area (mm):Insulation thicknessExtra insulation added where necessary1.10 (5.3.1.2)Internal wiring connected to fixed wiring via internal current-limiting deviceAdequate cross-sectional area and insulation thickness 1.10 (5.3.1.3)Double or reinforced insulation for class II1.10 (5.3.1.4)Conductors without insulation1.10 (5.3.1.5)SELV current-carrying parts1.10 (5.3.1.6)Insulation thickness other than PVC or rubber1.10 (5.3.2)Sharp edges etc.No moving parts of switches etc.Joints, raising/lowering devicesTelescopic tubes etc.No twisting over 3601.10 (5.3.3)Insulating bushings:- suitable fixed- material in bushings- material likely to deteriorate- cables with protective sheath1.10 (5.3.4)Joints and junctions effectively insulated1.10 (5.3.5)Strain on internal wiring1.10 (5.3.6)Wire carriers1.10 (5.3.7)Wire ends not tinnedWire ends tinned: no cold flow1.11 (8)PROTECTION AGAINST ELECTRIC SHOCK1.11 (8.2.1)Live parts not accessibleBasic insulated parts not used on the outer surface without appropriate protectionProtection in any positionDouble-ended tungsten filament lampInsulation lacquer not reliableDouble-ended high pressure discharge lampRelevant warning according to 3.2.18 fitted to the luminaire1.11 (8.2.2)Portable luminaire adjusted in most unfavourable position1.11 (8.2.3)ClassII luminaire: basic insulated metal parts not accessible during starter or lamp replacement- basic insulation not accessible other than during starter or lamp replacement glass protective shields not used as supplem
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