康尼_塞拉门系统介绍ppt课件.ppt

1、电动双开塞拉门简介 Introduction to Electric Bi-parting Sliding Plug Door System,概述 General,历程/History 1997年进入轨道车辆门系统市场； KN entered the market of door system for railway vehicle in 1997. 1999年开始研制城市轨道车辆自动门系统； KN started the development of the automatic door system for mass transit vehicle in 1999. 2000年进入城市轨道

2、车辆自动门系统市场； KN entered the market of automatic door system for mass transit vehicle in 2000. 2003年康尼公司自主开发的城市轨道车辆自动门系统正式投入应用； The automatic door system developed independently by KN for mass transit vehicle was officially applied in 2003.,设计宗旨/The design principle 高可靠性； High reliability. 低寿命周期费用； Low

3、er LCC. 模块化设计； Modular design. 安全和可靠运行； Safe and reliable operation. 轻的质量和低的能耗； Light weight and lower energy consumption 简易的使用和维护； Easy use and maintenance.,概述 General,乘客入口门概况General Situation of Passenger Access Door,乘客入口门产品规格Product Specification of Passenger Access Door,乘客入口门性能Characteristics of

4、 Passenger Access Door,乘客入口门性能Characteristics of Passenger Access Door,采用标准The Adopted Standard,Description of Mechanical Elements,机械部分说明,机械部件说明Description of Mechanical Parts,顶部机构 Header operator,平衡轮 Balance roller,左门扇 Left doorleaf,左摆轮 Left swing roller,右摆轮 Right swing roller,右门扇 Right doorleaf,平衡

5、轮 Balance roller,退出服务锁 Out of service lock,顶部机构Header operator,运动机构The Movement Mechanism,横向导柱 transverse guide rod,挂架/直线轴承 suspensionlinear bearing,纵向导柱 longitudinal guide rod,携门架/直线轴 door leaf carrier linear bearing,挂架/直线轴承 suspensionlinear bearing,横向导柱 transverse guide rod,携门架/直线轴承 door leaf carr

6、ier linear bearing,驱动装置Driving Mechanism,电机motor,联轴器 shaft coupling,丝杆 drive screw,传动螺母 driving nut,门锁：无源锁闭装置 Door lock: Unpowered Brake,变升程丝杆的螺旋槽分为三段：普通工作段、零升程自锁段和过渡段。在与门连接的传动螺母上，有2只滚动销，滚动销在丝杆螺旋槽中滚动，在普通工作段螺旋槽中，电动时，丝杆可以驱动传动螺母以实现电动开关门，无电时，传动螺母可以驱动丝杆以实现手动开关门，当传动螺母的滚动销进入丝杆的零升程自锁段时，仅丝杆能驱动传动螺母以实现锁闭或解锁，而传

7、动螺母却不能驱动丝杆试图解锁，因此实现对门的锁闭和电机开/关门的自动切换。 Helix groove of driving screw with varied lead is divided into 3 sections: one is the normal working section, and one is the self-locking section whose lead is 0 as well as the transitional section between the two sections. There are 2 rolling pins on the drivin

8、g nut connected with the door and the pins can roll in the helix groove of driving screw. In the normal helix groove, when being powered on, the driving screw can drive the nut to achieve electrical opening and closing, while when powered off, the driving nut can drive the driving screw to achieve m

9、anual opening and closing . When the rolling pins of driving nut enter the zero lead self-locking section, the driving nut can only be driven by driving screw to realize locking or unlocking (at this time driving nut cant drive driving screw for unlocking attempt), therefore it helps realize the doo

10、r locking and automatic switch between door opening/closing via motor.,滚动销Rolling pin,门锁：无源制动器 Door lock: Unpowered Brake,爆炸图 Exploded drawing,传动丝杆 Driving screw,锁闭端 Locking section,滚动销 Rolling pin,丝杆螺母 Driving screw nut,滚动销 Rolling pin,调节螺母 Adjustment nut,铰链板 Hinge plate,门扇Door leaf,密封结构The sealing

11、 structure,周边密封胶条 peripheral sealing rubber,护指胶条 finger protection rubber,平衡轮Balance Roller,平衡轮 Balance roller,门扇 Doorleaf,滚轮摆臂Roller Swing Arm,滚轮摆臂装 Roller swing arm,防脱销 Anti-falling pin,下滑道 Lower guide rail,紧急出口装置Emergency Egress Device,通过钢丝绳与制动器的释放杠杆连接 Its connected with the release lever of brak

12、e via cable 钥匙或把手操作 Key or handle operation 手动复位 Manual reset,紧急入口装置Emergency Access Device,通过钢丝绳与制动器的释放杠杆连接 Its connected with the release lever of brake via cable 钥匙操作 Key operation 手动复位 Manual reset,四方钥匙 Square key,挡销装置Keeper pin device,减小门扇的变形 To reduce the deformation of doorleaf,挡销 keeper pin,

13、止挡槽 keeper groove,退出服务锁Out of Service Lock,机械隔离 mechanical isolation 电气隔离 electric isolation 装置在右门扇上（内侧看） Device is on the right door(see from inside) 四方钥匙操作 Square operation 内或外操作 Internal or external operation,开关盒 Switch box,四方钥匙 Square key,开关杠杆 Switch lever,锁插销 Lock bolt,开关盒 Switch box,电控系统Electr

14、ic control system,康尼电子门控器(EDCU)特点和优点介绍 Introduction to features and advantages of KNs EDCU 按国际标准IEC 60571:2006、EN50155和EN50121-3-2及行业标准TB/T3021和TB/T3034进行设计和试验 Carry out design and tests according to IEC 60571:2006 ,EN50155 ，EN50121-3-2 ,TB/T 3021 and TB/T 3034. 基于DSP的高性能数字闭环无刷直流电机控制 Based on DSP di

15、gital Closed loop brushless DC motor control with high performance 模块化设计 Modular design 多重障碍检测方式（过电流检测和距离-时间方式） Multiple obstacle detection methods (by means of over-current detection and distance-time) 智能化自学习功能 Intelligentself-learning function 智能化自动故障监视、诊断和报告 Intelligent fail-safe, diagnosis and r

16、eport of failure 高安全性设计，单个故障不会导致事故 High safety design, single failure shall not cause any accident 支持MVB、CAN、RS485、HDLC等不同的网络通讯类型 Support different kinds of network communication, such as MVB, CAN,RS485, HDLC 维护工作量极低 Quite low maintenance work,EDCU(E1606CB)技术数据 Technical data of EDCU (E1606CB),电控系统E

17、lectric control system,自动门系统EDCU(E1606CB)技术数据 Technical data of EDCU (E1606CB) of automatic door system,电控系统Electric control system,EDCU模块化设计 EDCU modular design,电控系统Electric control system,电控系统Electric control system,EDCU模块化设计 EDCU modular design,康尼公司使用TI公司的DSP作为EDCU中央处理器。DSP是为控制应用而优化的处理器。可以采用先进的控制

18、算法实现对门速度和动作的精确控制，可以实现用软件取代模拟伺服电路，方便地修改控制策略，修正控制参数，兼具故障监测、自诊断和上位机管理与通讯等功能 。EDCU中没有需要硬件调节的环节，因此可以保证生产的一致性，并且不需要定期维护。,系统特点：数字信号处理器（DSP） System feature: digital signal processor (DSP),DSP developed by TI is adopted by KN as the central processor of EDCU. DSP is an kind of optimized processor for the con

19、trol application. It can adopt advanced control algorithm to realize the accurate control of door speed and movement, and also can conveniently revise the control strategy and correct the control parameter by software instead of simulation servo circuit. Meanwhile, it also has functions such as fail

20、ure detection, self-diagnose, management and communication with master control computer. For hardware adjustment is unnecessary for EDCU, it is possible to keep the consistency of production and there is no need for regular maintenance.,电控系统Electric control system,三相单永磁转子无刷直流电机内部结构示意图Schematic of in

21、side structure of three-phase brushless DC motor with single permanent magnetism rotor,无刷直流电机外形图 Outline figure of brushless DC motor,康尼公司使用无刷直流电机，配合其原装的斜齿轮行星减速器，具有可靠性高、重量轻、效率高、使用寿命长的优点，性能优越。可减少定期维护工作量。 KN adopts brushless DC motor from Dunkermotoren in Germany, which is matched with the original he

22、lical gear planet reduction gear. It has the advantages such as high reliability, light weight, high efficiency, long service life. It is of excellent performance and can help reduce the regular maintenance efforts.,系统特点：无刷直流电机 System feature: Brushless DC motor,电控系统Electric control system,电机模型和控制模型

23、-数字闭环电机控制 Motor module and control module - digital closed loop motor control,电控系统Electric control system,无刷直流电机控制-PWM控制和电流采样 Brushless DC motor control - PWM control and current sampling,Sampling resistance,Overcurrent protection,ADC Unit setting LDP#0E0h SPLK#0003h,ADCTRL2 SPLK #1b6ah,ADCTRL1 Time

24、r Control Register LDP#0E0H SPLK#0100H,GPTCON Core Mask Setting LDP#0 LACC#020H SACLIMR LACCIFR SACLIFR,ADC module,load,RC filtering,Feedback amplifier,M1,M2,M3,M4,M5,M6,Conversion results handling LDP#0E0H CLRCSXM LACCADCFIFO1,10 ADDADCFIFO2 LDP#CONV1 SACHCONV1 SACLCONV2 LACCCONV2,10 SACHCONV2 SETC

25、 SXM,RC output,电控系统Electric control system,无刷直流电机控制-转子位置检测 Brushless DC motor control rotor position detection,60,120,180,240,300,N,hall sensor 1,hall sensor 2,hall sensor 3,Core Mask Setting LDP #0 LACC #08h SACL IMR Set I/O Unit as Capt/QEP LDP #00E1h SPLK #0070h, OCRB Capture Unit Setting LDP #00

26、E8h SPLK #0b0fch,CAPCON SPLK #00ffh,CAPFIFO EV Mask Setting, Vect & Flag reset LACC IFRC SACL IFRC SPLK #7,IMRC LACC IVRC,Capture Vector Handling LDP#0E8h LACCIVRC Time elapsed since last capture MAR*,AR2 LACLT2CNT SACL*+ SUB*+ SACL*- ADD* SACL*- Disable CAPTURE Input LDP#0E8h SPLK#8000h,CAPCON SPLK

27、#00ffh,CAPFIFO Set I/O unit as I/ LDP#00E1h SPLK#0FF00h, OCRB SPLK#00000h,PCDATDIR Which 60 sector LACCPCDATDIR AND#0070H LDP#CAPT SACLCAPT LACCCAPT,12 SACHCAPT,Disable I/O Unit LDP#0E1h SPLK#0070h, OCRB Capture Unit Setting LDP#0E8H SPLK#0b0fch,CAPCON SPLK#00ffh,CAPFIFO,电控系统Electric control system,

28、障碍检测智能化控制 Intelligent control of obstacle detection,康尼公司的EDCU具有多重障碍检测功能（过电流检测和距离-时间方式检测），障碍检测符合 EN 14752:2006要求。 KNs EDCU has the function of multiple obstacle detection ( over-current detection and distance-time detection ), complying with the requirements of EN 14752.,电控系统Electric control system,智

29、能化自动故障监视、诊断和报告 Intelligent fail-safe, diagnosis and report,康尼公司门系统维护软件 KNs door system maintenance software,EDCU还具有自动故障监视、诊断和报告功能。EDCU的存储器可存储16种、8173条带日期和时间的故障记录，这些记录可以传递给车辆信息系统或下载到PC机中进行故障分析。此外，在EDCU上有多个诊断LED指示灯，维护人员可根据LED指示的故障代码，在现场快速进行故障定位并进行维护。 EDCU also has the function of fail-safe, diagnosis

30、and report.The memory of EDCU can store 16 kinds (8173 pieces) of failure records with date and time.These records can be transmitted to vehicle information system or downloaded to PC for failure analysis. Moreover,several LED indication lamps for diagnosis are equipped on EDCU. The maintenance staf

31、f can carry out fast failure-positioning and maintenance on site according to the failure codes indicated by the LED.,电控系统Electric control system,支持网络通讯 Support network communication,单一MVB总线方案 单一MVB车辆总线 所有EDCU的软/硬件相同 单个EDCU故障时不影响其余EDCU 高可靠性 易于维护 Single MVB bus concept single MVB vehicle bus All EDCU

32、s hardware/software are the same. Failure of single EDCU will not affect other EDCUs. High reliability Easy maintenance,康尼公司的EDCU支持常用的网络通讯类型如MVB、RS485等，可将全面的门状态信息和记录的故障数据传递给车辆信息系统，已在数个项目中成功应用。根据客户需要，康尼公司的EDCU可以选配HDLC、CAN等通讯接口模块。 康尼公司的MVB总线接口还通过了MVB型式试验认证。网络结构示例图如下所示： KNs EDCU supports the common net

33、work communication such as MVB, RS485 etc., by which the overall door status information and the recorded failure data can be transmitted to vehicle information system. Such function has been successfully applied in several projects. Upon the customers demand,KNs EDCU can select such communication i

34、nterface module as HDLC, CAN etc. KNs MVB bus interface has also passed the certification of MVB type test. The sketch map of network structure is as follows:,电控系统Electric control system,EDCU的CE认证证书 EDCUs CE certification,康尼公司EDCU符合欧盟指令73/23/EEC和89/336/EEC要求。 KNs EDCU meets the requirements of EU in

35、struction 73/23/EEC and 89/336/EEC.,电控系统Electric control system,电控系统Electric control system,与其它公司EDCU的对比表 Comparison table with EDCU from other companies,康尼门系统的特点Characteristics of KN door system,传动部件结构精巧、使用寿命长、环境适应性好 Elaborate structure, long service life and good environmental adaptation of transmission parts 门系统传动部件采用滑动式丝杆螺母副，传动结构简洁紧凑、运动平稳、经久耐用， 使用时维护工作量小。同时，螺