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1、Lens Spacers and Focal Length Extenders Most fixed focal length lenses have integrated mechanics to allow focusing at different working distances. The fixed focal length nature of the design means that the elements move throughout a defined range, which dictates the working distances where it is pos
2、sible to focus. This predefined range is chosen based on the design of the lens, as lenses will perform the best in the range they were designed for. However, it is often advantageous to stretch a lens beyond its limits in order to fit a particular application when smaller fields of view or shorter
3、working distances are required. By augmenting the system with a spacer in between the camera and lens, the range of working distances over which the lens optimally performs changes. This augmentation comes with a variety of deviations from the way that the lens normally works that need to be conside
4、red carefully before implementation into any system. LENS SPACERS Generally, the main purpose of adding a spacer is to increase the vision systems magnification or shorten the working distance; these two changes occur in tandem and are explained by the Gaussian imaging equations. Equation 1 shows th
5、e relationship between image distance (I), object distance (O) and the focal length of the lens (f). Note that the object distance is a negative number. By increasing the image distance, the object distance (working distance of the lens) must decrease. When the working distance and image distance ch
6、ange, so must the magnification (PMAG), based on Equation 2 (more information on magnification can be found in the application note, Lens Magnification). Figure 1 shows this effect visually. Imaging lenses are more complex systems and the calculations for spacer usage are more complicated. More deta
7、ils on how to do this can be found on our website. (1) (2) Figure 1: An Illustration of the relationship between image and object distance (I and O respectively) and lens focal length (f). The decrease in working distance and the increase in magnification (reduction of the field of view) are the two
8、 most distinct advantages of utilizing a spacer in an optical system. Choosing the correct spacer will vary by application, but consider an example with a 35mm focal length lens compared to the same 35mm lens with an 11mm spacer. The results of the spacer can be found in Table 1. No Spacer11mm Space
9、r Focal Length35mm35mm Lens Length41mm52mm Image Distance42.9mm53.9mm Object Distance190.9mm100mm Working Distance165mm74.1mm Total Track223.5mm143.6mm Magnification0.22X0.54X Field of View ()28.5mm11.88mm Table 1: Comparison of specifications of the same 35 mm focal length lens (focused at minimum
10、working distance) with and without a spacer. The most important system changes are in bold. In our example the spacers most significant impacts on the system are that the working distance is reduced by more than half, and the magnification increases by more than a factor of two. In a space constrain
11、ed system, using this type of spacer can be advantageous as well, as the total track length (length from the image plane to the object plane) is reduced. Figure 2: 35mm focal length lens at the minimum designed working distance. It is also important to take into account the performance impact that s
12、pacers can have on the optical system. The working distance range over which the lens physically operates before adding spacers is generally where the best performance will be based on the optical design, and performance will typically suffer as these distances are altered with spacers. Using the sa
13、me lens from the example above, Figures 2 and 3 show the MTF curves for the lens at the minimum working distance (Figure 2) and with the 11mm spacer (Figure 3) at f/4 on a 2/3” sensor. As a rule of thumb, a spacer should not be used if it is more than half of the focal length. Figure 3: 35mm focal l
14、ength lens with 11mm spacer. If used correctly, spacers can be an excellent way to augment a lens and adapt it to a specific application, as long as its limitations and reductions in performance are kept in mind. Restricting the wavelength range for the lighting to be monochromatic will help to miti
15、gate these issues. As a best practice using a lens at within its design range is the best option for optimal performance. Longer focal length lenses tend to respond better to spacers, as they are often simpler designs when compared to shorter focal length lenses, and it is important to carefully ana
16、lyze the system where spacers are considered before implementation. Contact EO Technical Support for performance impact of spacers on specific lenses. FOCAL LENGTH EXTENDERS/MULTIPLIERS Another way to increase the magnification of a machine vision system is by using a focal length extender. A focal
17、length extender is similar to a lens spacer in that they are both placed in between the back of the lens and the camera. A focal length extender, however, will not change the working distance range where the lens will work; focal length extenders contain a negative set of elements that change the fo
18、cal length of the machine vision lens by a multiplicative factor. For example, a 25mm focal length lens with a focal length extender of 2X will have an effective focal length of 50mm, and will therefore have half of the field of view it originally had at the same working distance ranges. Another use
19、ful advantage of focal length extenders is that they can be stacked upon one another, and have a multiplicative effect on the focal length of a lens. For example, a 25mm focal length lens used with two focal length extenders of 1.5X and 2X will have a new focal length of 75mm, as 75 is the product of 25, 1.5, and 2. Much in the same way that the use of spacers does not come without a compromise, potential degradation of image quality should be considered when using focal length extenders
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