地板间线槽安装培训教材高铁培训教材

地板间线槽安装培训教材以ＴＣ０２车为例子一．使用的物品线槽保护板，压块，胶刷，红色线号笔，抹布，卷尺，扎带枪，吸尘器，螺丝刀，扳手，棘轮扳手，套筒，电动液压钳子料件清单0001A2V00001400851电缆管PS275X25X3000ENAW-AlMg370002A2V00001409769电缆管PS275X25X800ENAW-AlMg310003A2V00001410012电缆管PS275X25X2840ENAW-AlMg320004A2V00001410013电缆管PS275X25X1160ENAW-AlMg310005A2V00001415990电缆管PS225X40X2160ENAW-AlMg310006A2V00001416177电线槽PS275X25X76010007A2V00001416327电缆管PS325X40X800ENAW-AlMg310008A2V00001418595电缆管PS325X40X3000ENAW-AlMg310009A2V00001416348电缆管PS150X25X400ENAW-AlMg340010A2V00113004111盖板C02275X2000ALU120011A2V00001416446盖板CO2275X1720ENAW-AlMg310012A2V00001416447盖板CO2275X1760ENAW-AlMg320013A2V00001416449盖板CO2275X1080ENAW-AlMg310014A2V00370027872盖子CO2225X2000ENAW-AlMg320015A2V00001416450盖板CO2275X168010016A2V00001405426盖子CO2325X1720ENAW-AlMg310017A2V00113001606盖板CO2325X2000AL20018A2V00001411296盖CO2150X320ENAW-AlMg340019A2V00001401188插板BL1,2X25X240ENAW-AlMg3180020A2V00113046758线槽30X30L=2000110021A2V00113044161电缆管30X30L=30010022A2V00001416453电缆管L=760St10023A2V00001414744电缆管L=500St10024A2V00001416657电缆管L=630St10025A2V00001416659电缆管L=710St10026A2V00113048525线槽30X30L=37010027A2V00113046764固定卡750028A2V00113047179半园头螺钉ST5,5X16-C-HA21140029A2V00113040225平垫圈（A级）5200HV-A41140030A2V00113046761盖板L=2000STAHL110031A2V00113044163盖L=300STAHL10032A2V00001416664盖子L=760St10033A2V00001414878盖子L=500St10034A2V00001416936盖板L=630St10035A2V00001416942盖板L=350St10036A2V00113048528盖板L=370STAHL10037A2V00001404611固定夹A1-28X15W4420038A2V00110149479线夹CO31.43012060039A2V00103434184管塞AS21X3000ALMGSI0,5F2240040A2V00001414185管塞AS21X1210ENAW-AlMgSi20041A2V00001417149管塞AS21X675ENAW-AlMgSi10042A2V00001417150管塞AS21X480ENAW-AlMgSi10043A2V00001414182管塞AS21X130ENAW-AlMgSi30044A2V00001417151管塞AS21X1170ENAW-AlMgSi10045A2V00001406822套筒BS21ENAW-AlMgSi130046A2V00001411418硅树脂管RO34X3X200Silikon40047A2V00113145137夹片A30-45X9-W41.430180048A2V00001373145接地线L=300Cu580049A2V00001342482滑块M10M10X5CrNi18-10420050A2V00112703606连接板4KT28X7420051A2V00001373430接地线铜，25610600L=600Cu10001A2V00370067350端子25MM2BLZ=6MMSILOCu10002A2V00370067213端子25MM2BLZ=10MMSILOCu10003A2V00321680515电线25E-CUF200.60052A2V00370030615六角头螺钉M10X25A4-70430053A2V00001169534平垫圈-A级10200HV-A4580054A2V00370058329自锁弹簧垫圈SN60727-10-NRST10NRST60055A2V00370040933螺钉M6X16A2-70440056A2V00113017729六角螺母M6A4-70970057A2V00001217053平垫圈（A级）6200HV-A4700058A2V00001207430自锁垫圈6NrSt790059A2V00001169485六角螺母M10A4-70160060A2V00110010122方头螺栓M6X15A2-70720074A2V00001417285管塞AS21X676ENAW-AlMg310100A2V00112018642胶带50AL10101A2V00112553873预紧电缆12553873PR250102A2V00106171150密封剂HYLOMAR10103A2V00001274956边缘保护4,8X5,8KLB:1,4-1,9EPDMmitMetallgl20200A2V00116880968异丙醇ISOPROPANOL20201A2V00106022863V60粘接剂A组份V60KOMP.A10202A2V00106022774V60粘接剂B组份V60KOMP.B60301A2V00105116163组装胶VOLER-A.C.10302A2V00001081088矿物油10302A2V00156031207GLEP1人工润滑油10321A2V00370065131电缆扎带B=4,6/L=300HS(PA66-HITZEST.)3000322A2V00115000735电缆扎带B=7,6/L=360PA6.6W3000331A2V00001402987网状伸缩网管Monofile-Polyster1000332A2V00001398180网状伸缩网管Monofile-Polyster1000333A2V00001398181网状伸缩网管Monofile-Polyster1000074A2V00001417285管塞AS21X676ENAW-AlMg310100A2V00112018642胶带50AL10101A2V00112553873预紧电缆12553873PR250102A2V00106171150密封剂HYLOMAR10103A2V00001274956边缘保护4,8X5,8KLB:1,4-1,9EPDMmitMetallgl20200A2V00116880968异丙醇ISOPROPANOL20201A2V00106022863V60粘接剂A组份V60KOMP.A10202A2V00106022774V60粘接剂B组份V60KOMP.B60301A2V00105116163组装胶VOLER-A.C.10302A2V00001081088矿物油10302A2V00156031207GLEP1人工润滑油10321A2V00370065131电缆扎带B=4,6/L=300HS(PA66-HITZEST.)3000322A2V00115000735电缆扎带B=7,6/L=360PA6.6W3000331A2V00001402987网状伸缩网管Monofile-Polyster1000332A2V00001398180网状伸缩网管Monofile-Polyster1000333A2V00001398181网状伸缩网管Monofile-Polyster100工作环境工作环境要求：*温度范围：15～35℃*相对空气湿度：30%～70%*粘接过程和质量检验过程中照明要充足（至少300Lux）

*确保工作区的通风（不充许有穿堂风）

*空气中尘埃负荷必需要小（清洁、活化后的粘接面在通风结束后没有可见的尘埃）*在粘接区域内不得有下述作业、工具和物质：

-可产生烟气的作业（如焊接）

-喷砂和喷漆

-抹刀

-所有可喷射的物质（如：悬浮微粒），用做规定的表面预处理的物质除外。工作准备包括工装工具检查、清理；料件表面质量及尺寸、形位公差检查；１．用吸尘器清洁地板面,保证线槽粘接位置没有杂质,地板面如有特别突出的位置,需处理平整.清理线槽表面，检查线槽尺寸是否符合图纸。２．按照图A6Z00001289084，BR侧线槽布置如下顺序（线槽1，2，3，1，1，1，4，5，9）BL侧（9，8，7，3，1，1，1，6，9）。如下图3.按照图A6Z00001289084，线槽定位尺寸如图所示,线槽边缘距车体中心线283,按照线槽内边缘距离车体中心尺线槽内边缘距离车体中心尺寸按照上图顺序把线槽摆好.４．端部线槽按照图纸没有严格尺寸要求，但不能偏离木梁位置，要保证在车体中心线处，现车指导安装如图。

用件号19,56,57,58,60插板和紧固件把连线槽连接到一起,连接时保证线槽边线尽可能在同一直线上.使用力矩,M66.0NM,完成后打防松标记.６．用红色线号笔在摆好的线槽外边缘做标记,做标记时,线号笔芯要和线槽边缘紧靠在一起,做好标记后,取走线槽.如图。７．在红色标记内按S型打胶,注