TDS培训资料课件

GeneralInformationTDS-11STopDriveSectionalGuideBeamTransmission/MotorHousingRotatingLinkAdapterPH-50PipehandlerACDrillingMotors(2)MotorCoolingSystemCounterbalanceSystemSystemBailWashpipeAssemblyGooseneck(S-Pipe)TypicalFloorLayoutDriller’sConsole司钻台UniversalSpreaderBeam反扭矩梁SectionalGuideBeam分段导轨MastSaddle@80ft井架接线板TDS-11S86’ServiceLoop顶驱游动电缆75’RotaryHose水龙带Rathole大鼠洞Mousehole鼠洞UnitIdentificationTopDriveIdentificationPlateLocatedonthefrontofthemotorhousingWarningLabelLocatedonthesideofthebonnetWarningLabelsLocatedonthesideofeachACmotorACMotorIdentificationLabelLocatedonthesideofeachACmotorEncoderInstructionLabelLocatedonthesideofthebrakehousingTDS-11S-Dimensions28”0.71m56”1.42m62”1.58m18.5”0.47m214.0”5.43m120”Bail88”Bail112”2.85m233”5.82m72”1.83m37”0.94mTDS-11S-Envelope26”(660mm)36.9”(937mm)32.6”(828mm)31.0”(787mm)33.7”(856mm)33.8”(859mm)32.0”(762mm)StandardSetback垂直主轴中心22.1”(660mm)21.1”(536mm)22.8”(579mm)FrontRear

350or400hpACDrillingMotor(2)钻井电机CoolingSystemAirDuct(2)冷却系统风道DriveStem主轴Gooseneck(S-Pipe)鹅颈管Washpipe

PackingAssembly冲管盘根总成Bonnet冲管盘根罩10.5:1Transmission10.5:1减速箱HydraulicBrake(2)液压刹车CoolingFanMotor(2)冷却风机SystemBail提环TDS-11SPowerTrainBullGear主齿轮MainShaftAssembly中心管TransmissionMotorHousingMainBody齿轮箱箱体TransmissionHousingPinionGears主动轮SpurGears复合齿轮Louvers百叶窗MotorCoolingSystem5HPACMotors鼓风电机2*5HP,575VACCentifugalBlowers离心鼓风机ACDrillingMotors钻井电机交流IntakeAirFlow(BetweenMotorandBrakeHousing进风口AirFlow风流方向AirDucting风道ExhaustAirFlowACDrillingMotorBrakesMonthlyCalipers&PadsInspectCaliperMountingBolts(2)固定螺栓SteelPlate

固定钢板0.09”Adjust位置调节CaliperMountingBracket刹车钳固定架BrakePads刹车片漏油后打滑,冒烟每月一次刹车钳,片检查AirInlet(550CF/M)进风口AirExhaust出风口MotorBrake电机盘刹MotorFrame(Laminated)电极外壳MotorShaft电极轴PinionGear主动轮

RotorAssembly(Laminated)转子EndCoilGuideRollerBearing扶正轴承EndCoilStatorAssembly(Laminated)定子ThrustBallBearing止推轴承AlternatingCurrentMotorMotorHousing&TransmissionAdjustingtheEncoder(s)EncoderBelt编码器皮带BeltTensionSpring皮带张紧弹簧BeltTensionSpring皮带张紧弹簧SledHold-DownScrews(4)固定螺栓SledHold-DownScrews(4)固定螺栓Sled安装架Sled安装架ElectricalConnector电缆接头技术指标On-BoardHydraulicsHydraulicOilFilter液压油滤CounterbalanceAccumulator平衡液缸储能罐UpperIBOPTimeDelayAccumulator延时储能罐HydraulicOilFill齿轮油滤OilPressureSwitch油压开关SystemAccumulator系统储能罐IBOPPressureSwitchIBOP压力开关UpperIBOPActuatorCylinder上防喷器液缸CounterbalanceManifold平衡液缸阀汇MainHydraulicManifold系统阀汇总成LinkTiltManifold吊环倾斜阀汇LinkTiltCylinders吊环倾斜液缸CounterbalanceCylinders平衡液缸HydraulicOilReservoir液压油箱RotatingHeadMotorandShot-PinAssembly旋转头液压马达/锁销总成MotorandPumpAssembly液压泵/电机总成10hp,1,800rpmPumpMotorSpecifications油箱容积10hp,1,800rpm液压泵电机25GallonsReservoirCapacity25GallonsOnBoardHydraulicsMainHydraulicManifoldReservoirM10hpACMotorVariableDisplacementPumpFixedDisplacementPumpSystemAccumulatorIBOPAccumulatorCounterbalanceAccumulatorCounterbalanceCylindersCounterbalanceManifoldDrillingMotorBrakeShot-PinCylinderRotatingLinkAdaptorLiftRotatingHeadMotorRotatingHeadPiphandlerClampCylinderLink-TiltCylindersLink-TiltManifoldUpperIBOPActuatorCylinderLubeOilDistributionHydraulicMotorLubeOilPumpSumpOnBoardHydraulics液压管汇总成液压油箱M10hpACMotor变量泵定量泵System储能罐IBOP储能罐平衡液缸储能罐顶驱自重平衡液缸平衡液缸阀汇电极盘刹旋转头锁销液缸旋转头悬浮液缸旋转头液压马达旋转头PiphandlerClampCylinder吊环倾斜液缸吊环倾斜阀汇UpperIBOP执行液缸齿轮油喷嘴/节流孔液压马达齿轮油泵齿轮油池10hp液压泵电机HydraulicSystemMaintenanceReservoirBladderBlower&BrakeCovers鼓风机罩OilHeatExchanger液压油热交换器DrillMotorAssy.(LHS)钻井电机（左侧）MonthlyOilHeatExchangerInspect每月一次液压油热交换器检查HydraulicSystemMaintenanceHydraulicReservoirBladder液压油箱胶囊ReservoirBreather油箱呼吸器ReservoirCover油箱盖Gasket垫圈HydraulicOilReservoir液压油箱ReservoirBladder胶囊AnnuallyReservoirBladderInspectReservoirBladder每年一次油箱胶囊检查如有油则破

PoweredElevatorPositioner(360º)360º旋转头定位

Link-TiltAssembly吊环倾斜总成LowerIBOPValve下防喷器Back-UpClamp背钳AdjustableStabbingGuide喇叭口RotatingLinkAdapter旋转头UpperIBOP&AccumulatorAssembly上防喷器和其驱动装置TorqueArresterFrame背钳臂350T-108”ElevatorLinks350T-108”吊卡吊环350or500TElevators吊卡PH-50PipeHandler管子处理器Derrickman钻工Mousehole鼠洞Overdrill钻到底PH-50-Link-TiltPositions

吊环倾斜位置WellCenter井口中心OptionalMouseholeKick-OutAssembly鼠洞前移装置(选项)57.7”Max.SpreaderBeam反扭矩梁116”Ref.V-DoorKick-Out坡道前移PH-50–Kick-OutOption鼠洞前移装置MainShaft主轴UpperIBOP&DualCrankActuator上防喷器双曲柄机构LowerIBOP(Manual)下防喷器(手动)SaverSub保护接头UpperIBOPActuatorCylinderAssembly上防喷器液缸总成ToolJointClamps(3)防松扣夹子DrillStemAssemblySystemBail顶驱提环CounterbalanceSystemCounterbalanceCylinders平衡液缸ACMotorConstructionThreephase550/575VACinTDSapplicationsRotorConstructionSquirrelCageMostCommonRotorconsistsofStackofSteelLaminationswithevenlyspacedconductorbars转子结构TDS-9/11A顶驱的电机采用最常用的鼠笼式结构由转子轴,硅钢片叠层,导体条,顶板等组成ACMotorPrinciple·CurrentflowsthroughtheRotorbarsandaroundtheEndring·CurrentflowproducesMagneticFieldsaroundeachRotorbar·RotorbecomesanElectromagnetwithalternatingNorthandSouthpoles·MagneticFieldsofRotorinteractwithMagneticFieldsofStator·CurrentandMagneticFieldsofStatorandRotorconstantlychanging·AsStatorMagneticFieldrotates,RotorandShaftfollow转子工作原理·转子导体条上产生的感应电流通过端板形成电流回路·导体条上的电流产生感应磁场·转子成为一个具有感应磁场的磁体·转子磁场和定子磁场相互作用定子磁场在不断的变化,是一个旋转磁场(包括磁极,磁场强度)·磁场的相互作用使转子总是跟随定子磁场转动StatorConstructionThestatoroftheinductionmotorisahollowcylindermadeupfromsiliconironlaminationswiththewindinghousedinslotsintheinnersurfaceLiketheD.C.motorfield,itcanhaveanynumberofpolepairsandeachpolecanbeproducedbyanynumberofconcentriccoils定子结构如下图所示,定子是由许多有着离心栅孔的同心涂硅铁板叠成的空心圆筒,线圈安装在栅孔内如同直流电机,定子可以多极绕线StatorPrinciplesRotatingMagneticFieldproducedinMotorStatorwindingsNumberofPolesisdependingbyhowmanytimesaphasewindingappearsTDS-9,10and11,4Pole(2polepairs)TDS-8,6Pole(3polepairs)2-PoleStatorWindings.旋转磁场分析转子和定子之间没有电缆连接为了简化分析,我们用一个永磁体来代替电机转子永磁体磁场和旋转的钉子磁场相互作用定子的北极总是吸引转子的南极2-极定子绕线示意图转子总是跟随定子的磁场旋转LubricationScheduleSightGlass油位观察镜CorkBall浮球GearOilFilter齿轮油滤Pop-UpDirtAlarm油污警报MagneticDrainPlug磁性金属屑收集器GearboxDrain齿轮油排放口GearboxOilDrain齿轮油排放口TransmissionGearboxOilFill齿轮油加油口LubricationScheduleMotorsGreaseFittings润滑油嘴PipePlug(1/8”)堵头GreaseFitting(1/8”)润滑油嘴HydraulicPumpACMotor液压油泵GreaseFittings润滑油嘴ACBlowerMotors(2)鼓风机电机ACDrillingMotors(2)钻井电机LubricationScheduleGeneralLubricationRotatingLinkAdaptor旋转头UpperBonnetSeal冲管盘根罩油封WashPipeAssembly冲管总成BailPins(2)提环销子RotatingLinkAdaptorGear旋转头齿轮盘LubricationScheduleGeneralLubricationIBOPActuatorCylinderPins液缸销子IBOPActuatorYoke曲柄IBOPActuatorYoke曲柄IBOPActuatorCranks套筒TorqueArresterTubes反扭矩臂ClampCylinderGate背钳门销ClampCylinderGate吊环耳朵StabilizerBushing背钳门销StabilizerBushing扶正环UpperIBOPValve上内防喷器阀¼”NPTPlug润滑油嘴LubricationScheduleGeneralLubricationRollers滚轮LubricationScheduleGeneralLubricationWirelineAdaptor测井导轮GuideBeams&CarriageInspectingtheCrownPadeye&Hang-OffLinkMonthly每月一次BoltAssembly螺栓Inspect磨损检查Monthly每月一次SafetyPin安全销Inspect检查Hang-OffLinkBores导轨吊板1.5”(38mm)minBoltAssembly2.1”(52mm)minMonthly每月一次Hang-OffLink导轨吊板Inspect检查GuideBeams&CarriageInspectingtheGuideBeamJointsAnnuallyBeamJointsMPIMonthlyBeamJointsInspectLynchPin安全锁Daily每天一次RetainerPin定位销Inspect

检查Daily每天一次LynchPin安全销Inspect检查Weekly每周一次BeamJoints连接销Inspect检查每拆装时检查导轨,每年一次GuideBeams&CarriageInspectingtheMainTie-BackBoltedConnections螺母紧固AnnuallyAllWelds所有焊接MPIDaily每天Alignment井口对中Inspect检查WeeklyAllWeldsInspectWeekly每周一次AllBolts所有螺母Inspect检查AuxiliarySpreaderBeam辅助支撑梁MastLeg井架大腿Tie-BackLink导轨固定梁GuideBeamBottomSection分段导轨(最下一段)Tie-BackPlate导轨固定板MainSpreaderBeam反扭矩梁GuideBeams&CarriageInspectingtheIntermediateRestraintsGuideBeamMainGirtWeeklyStuds/NutsInspectWeeklyPin/CotterPinInspectAnnuallyAllWeldsMPIDailyAlignmentInspectGuideBeams&CarriageInspectingtheCarriageWeeklyRollers滚轮InspectDailyDetentPins定位销InspectMotorHousing

&TransmissionMotorHousing&TransmissionInternalLubricationFlowPipePlugs观察口堵头Monthly每月一次PipePlugs观察口堵头Inspect目测检查MonthlySpillway喷油口油流InspectMonthlyGearDrain节留孔油流InspectMotorHousing&TransmissionInspectingtheGearboxLubePumpHydraulicMotor液压马达O-RingO型圈MainBody壳体CapScrew(10)螺栓PumpAdaptorPlate安装板RollerBearings(4)轴承GearSet齿轮BodySeal箱体密封GearHousing齿轮泵箱ThrustPlate止推板RingSeal密封EndCover底板DailyAlignmentInspectMotorHousing&TransmissionInspectingGearBacklashDimA+DimB=Backlash齿轮间隙AABBSolidWireSolder6MonthlyGearBacklashInspectMotorHousing&TransmissionInspectingBail&MainBodyAnnuallyBail提环InspectAnnuallyBushings(2)销套Inspect5YearlyMainBodyCover齿轮箱盖MPI5YearlyMainBody壳体MPIAnnuallyBailPin提环销子InspectComponentMinimumDimensionBushing销套ID<4.45”BailPin提环销子ID<4.125”MPI->大修MotorHousing&TransmissionInspectingS-PipeWingNut盖母SealRing密封Plug堵头Clamp卡子Bolts螺栓SealRing密封WingNut螺母MonthlyS-PipeInspectMonthlyS-PipePressureTestMotorHousing&TransmissionInspectingMainShaftLinerPolyPackSealWashPipeAssembly冲管总成MonthlyMainShaftLinerInspectPolypackSeal衬套密封MainShaft中心管参考图纸:120900必须选用合格的冲管和盘根,使用VARCO原装的冲管盘根总成注意正确的冲管盘根的安装,检查中心管衬套及其密封的状况检查冲管,盘根盒MotorHousing&TransmissionInspectingWashPipeAssemblyWashPipeNut冲管螺母PackingBox盘根盒3”BoreWashPipeWrench冲管扳手DowelPin定位销LEFTHANDTHREADS!

左旋扣!!SocketHeadScrew定位螺栓MotorHousing&TransmissionInspectingWashPipeAssemblyDailyWashPipeInspectUpperSpacer上内环MiddleSpacer中内环MiddleSpacer中内环LowerSpacer下内环O-RingO型圈O-RingO型圈SnapRing弹簧圈HoldingRing内环(硬盘根)PackingSeal盘根WashPipeNut冲管螺母WashPipe冲管PackingAssemblyBox盘根盒StraightGreaseFitting润滑油嘴SocketHeadScrew定位螺栓MotorHousing&TransmissionInspectingUpperBonnetSeals中心轴上密封CapScrew(6)螺栓BearingShield轴承防尘罩BearingRetainer轴承止推法兰LubeTube润滑油管LubeTubeO-RingO型圈Shims垫片AnnuallyRetainerO-RingInspectAnnuallyBearingIsolatorInspectAnnuallyOilSealInspectLubeTube润滑油管O-RingO型圈BearingShield轴承防尘罩BearingRetainer轴承止推法兰CapScrews(6)螺栓BearingIsolator轴承密封OilSeal油封法兰O型圈轴承密封油封MotorHousing&TransmissionInspectingMainShaft<0.65”RadialGrooves承载环槽<0.62”5YearlyStem中心轴MPI5YearlySplitLoadCollar承载环MPIAnnuallyRadialGrooves承载环槽InspectRetainerRing固定环MotorHousing&TransmissionInspectingMainShaftEnd-PlayBearingRetainer轴承止推法兰Shims垫片CapScrews(6)螺栓DialIndicator千分表AnnuallyMainShaftInspect中心轴同轴度/轴承间隙MotorHousing&TransmissionInspectingBlowerMotorAssemblies鼓风机日常检查MonthlyLooseBoltsInspectBolts(4)螺栓Bolts(4)螺栓DripShield防滴水保护罩FanMotorCover电机罩MotorFan电机风扇Bolts(6)螺栓TopBearingHousing上轴承座每月一次螺栓检查检查松动MotorHousing&TransmissionTransmissionAssembly/Disassembly齿轮箱拆装StemSleeve轴承TaperRollerBearing止推轴承DowelPin定位销BullGear大齿轮UpperStemLiner中心管上衬套PolyPackSeal复合密封MainShaftStem中心轴TaperedRollerThrustBearing止推轴承MainShaftSleeve中心轴轴套MainRollerBearing扶正轴承WearSleeve轴套CapScrew螺栓LockWasher弹簧垫DowelPin定位销BearingRetainer扶正轴承定位环LowerMainBearing扶正轴承CapScrew螺栓LockWasher弹簧垫MainBody壳体MainBodyO-RingO型圈InternalLocknutRetainer弹簧圈BearingLockWasher弹簧垫LowerCompoundRollerBearing复合齿轮下轴承SpacerRing轴套InternalRetainingRing弹簧圈CompoundGear复合轴承InternalRetainingRing弹簧圈UpperCompoundRollerBearing复合齿轮上轴承MainBodyCover齿轮箱盖UpperSprayNozzles上喷嘴LubeOilPumpAssembly齿轮油泵总成PH-50PipehandlerVarcoDriller’sConsolePH-50PipeHandlerInspectingElevatorLinksClevisPin26”(635mm)TypicalLinkUpperCatchLinkLinkTiltCatchLinkPinRecessinMotorGuard2WeeklyLinkClampsInspect1ROTATELIFT&REMOVERearFrontMonthlyLinkEyesInspectPH-50PipeHandlerInspectingElevatorLinks413/16”5”UpperEyeDimension(C)LowerEyeDimension(A)45/8”47/16”23/4”29/16”23/8”23/16”CapacityperSet(Tons)B=3½”(350Ton)B=4½”(500Ton)B=6¼”(750Ton)53/4”6”51/2”51/4”31/2”31/4”3”23/4”71/4”71/2”7”63/4”????350300225175500420325250????UpperEye(Hook)LowerEye(Elevator)AACCBBPH-50PipeHandlerInspectingLink-TiltMonthlyBushingsInspectMonthlyCylindersInspectMonthlyPinsInspectMonthlyBushingsInspectPH-50PipeHandlerInspectingLink-TiltHydraulicManifoldTorqueArrestorSpringSpringSpacerSpringShimsEndCapClampCylinderBodyRig-Up/Run/ShutdownValveBodySealsJawAssemblyHexHeadScrewsRearStabilizerPH-50PipeHandlerTorqueWrenchAssemblyManifoldHingePinRetainerFrontStabilizerSpringCylinderHeadRingCylinderHeadPistonSealsPistonWearBushingHingePinStabilizerSpringRetainingPlateRear/FrontStabbingGuidesGateTongDiesClampCylinderBodyPH-50PipeHandlerInspectingtheTorqueWrenchAssemblyTuggerLinerClampCylinderGate(shownopen)SwingClearWeeklyStabilizers(F/R)InspectDailyTongDiesInspectWeeklyFlippersInspectWeeklyStabbingGuideInspectPartReplaceWhenStabilizerWear>1/8”FlipperWear>1/8”PH-50PipeHandlerInspectingtheTorqueWrenchAssemblyCotterPinStabilizerSpringsMonthlyStabilizerSpringsInspectPH-50PipeHandlerInspectingtheIBOPActuatorWeeklyActuatorCylinderInspectWeeklyActuatorYokeInspectMonthlyPins&BushingsInspectDailyHosesInspectPartReplaceWhenPinsWear>0.3”BushingsMetalBackingVisiblePH-50PipeHandlerInspectingtheToolLockJointsDailyToolLockBoltsInspect1.4”1.4”1”1”1.4”1.4”PH-50PipeHandlerInspectingtheIBOPValves&SaverSubDailyUpperIBOPValvePressureTestWeeklyUpperIBOPInspectWeeklyIBOPCrankInspectDailyLowerIBOPValvePressureTestWeeklyLowerIBOPInspect5YearlyUpper&LowerIBOPsMPIPartReplaceWhenSaverSubThreadshavebeenrecuttominimumshoulder-to-shoulderlengthof5”ShotPinBushingPH-50PipeHandlerShot-PinAssemblyDowelPinShotPinRodSealAssemblyShotPinSleeveO-RingShotPinBaseRodSealAssemblyHydraulicMotorDualPortManifoldShotPinCapPinionGearShotPinCoverShotPinOD<1.375”ShotPinSleeveID>1.510”ShotPinBushingID>1.475”PartReplaceWhenPH-50PipeHandlerRotatingLinkAdaptorRotaryLinkAdaptorRetainerRingO-RingRotaryGLYDRingWiperSealLEVELWORKINGSURFACEAnnuallyRotaryGLYDRingReplaceAnnuallyO-RingReplaceAnnuallyThrustRingReplaceAnnuallyTurciteBushingReplaceAnnuallyPistonRingInspectAnnuallyStemInspectAnnuallyStemO-RingReplaceRotatingLinkAdaptorGearIndexMarkPartReplaceWhenThrustRingLessthan0.105”TurciteBushingLessthan0.112”PH-50PipeHandlerWirelineAdaptorSheavesInspectEachUseHydraulicSystemMaintenanceSystemTest