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Unit19TEXT
LEARNTOSPEAKNEWWORDSANDPHRASESNOTES
EXERCISES
READINGMATERIALPROFESSIONALWORDSANDPHRASES MillingMachines
Themillingmachineisamachinethatremovesmetalfromtheworkwitharevolvingmillingcutterastheworkisfedagainstit.Themillingcutterismountedonanarborwhereitisheldinplacebyspacersorbushings.Thearborisfixedinthespindlewithoneend,whiletheotherendofthearborrotatesinthebearingmountedonthearboryoke.Fig.19-1Typeofmillingcutter
Themillingcuttersaregenerallymadefromhighspeedsteelandareavailableindifferentsizesandshapes.Therearesuchkindsofmillingcutters(asshowninFig.19-1)ascylindricalcutters,endmillingcutters(forfacemilling),formmillingcutters,angularcutters,sideandfacecutters,slittingsaw,etc.Thesecuttersmaydifferinthedirectionoftheiroperation,i.e.theymaycutrevolvingeitherclockwiseorcounter-clockwise.
Regularorirregularshapedworkmaybeproducedonamillingmachine,designsvaryingaccordingtotheparticularclassofworkwanted.Accordingtothepositionofthespindle,themillingmachinesmaybedividedintotwogroupsofverticalspindlemillingmachinesandhorizontalspindlemillingmachines.Millingmachinesmaybegroupedintovariousclasses.
Accordingtothevariationingeneraldesignasthe“columnandkneetype”,themanufacturingtypes,andtheplanertypeofmillingmachine.Accordingtothetabledesign,themillingmachinesmaybeclassifiedasuniversalandplainmillingmachines.
Themostimportantpartsofthemillingmachinearestartinglevers,spindle,column,knee,elevatingscrew,table,indexhead,speedlevers,feedlevers,tablemovementlevers,footstock,arboryoke.
Thespindleofthemillingmachineisdrivenbyanelectricmotorthroughatrainofgearsmountedinthecolumn.Thetableoftheplainmillingmachinemaytravelonlyatrightanglestothespindle,whiletheuniversalmillingmachine(asshowninFig.19-2)isprovidedwithatablethatmaybeswiveledonthetransverseslideformillinggearteeth,threads,etc.Fig.19-2Universalmillingmachine
Variousattachmentsareusedforincreasingtherangeofworkthatcanbeperformedonamillingmachine.
Thedividinghead(alsocalledanindexhead)isadeviceusedtodividetheperipheryofapieceofworkintoanynumberofequalparts,andtoholdtheworkintherequiredpositionwhilethecutsarebeingmade.
Variouskindsofvisesmaybeusedforholdingtheworkinamillingmachine,themostcommonbeingtheplainvise,andtheswivelvise.
LEARNTOSPEAK
MissLi: Hi,Mr.Liu.
Mr.Liu: Hi,MissLi.Howareyou?
MissLi: Iamfine.Thankyou.ButIhavesomeproblemwiththemachinetools.Couldyou givemeafavor?
Mr.Liu: Yes,mypleasure.Whataretheseproblems?
MissLi: Whatcanshaperandplanerdo?
Mr.Liu: Theshaperandplaneraregenerallyusedformachiningflatsurfaces,whichare
usuallypreformedbyacutterthatpeelthechipfromthework.
MissLi: Whataretheshapeandplaner’smotionforms?
Mr.Liu: Themainmotionisreciprocatingandthefeedaimsatthedirectionofthemain
motion.
MissLi: Aretheshaperandplanerusedinmassproduction?
Mr.Liu: No.
MissLi: Why?
Mr.Liu: Becausetheyareratherslowinoperation.
MissLi: But,formassproduction,whatmethodsshouldweuse?
Mr.Liu: Millingmachinesandgrindersaremorewidelyusedforproducingflatsurfacesin
massproduction.
MissLi: Whatstructuresarethereonatypicalshaper?
Mr.Liu: Therearetoolhead,ram,column,table,rockermechanism,etc.
MissLi: Howisthefeedobtainedonashaper?
Mr.Liu: Thefeedisobtainedbyapawlwhichengagesinanotchedwheelorratchet.
MissLi: Iamreallyappreciatedyoufortellingmetheseknowledge.
Mr.Liu: I
wasgladtobeofsomeservices.NEWWORDSANDPHRASES
removefrom 从……除去
accordingto 根据,视……而定,按照
bedividedinto 分成……
begroupedinto 分类为
beprovidedwith 装有,备有 NOTES
1.Themillingmachineisamachinethatremovesmetalfromtheworkwitharevolvingmillingcutterastheworkisfedagainstit.铣床是一种当工件向铣刀进给时,铣刀旋转着从工件上切除金属的机床。
“that”引导定语从句,修饰“machine”;“as”引导时间状语从句,意为“当……时候”。
2.Regularorirregularshapedworkmaybeproducedonamillingmachine,designsvaryingaccordingtotheparticularclassofworkwanted.在铣床上可以加工规则的或不规则的工件,铣床结构的不同取决于所要加工工件的类型特点。
“irregular”一词中,“ir-”为前缀,意为“不、非”。
3.Thetableoftheplainmillingmachinemaytravelonlyatrightanglestothespindle,whiletheuniversalmillingmachine(asshowninFig.19-2)isprovidedwithatablethatmaybeswiveledonthetransverseslideformillinggearteeth,threads,etc.普通铣床的工作台只能沿着垂直于主轴的方向运动,而万能铣床( 如图19-2所示)在铣削轮齿、螺纹等时,工作台可以在横向滑板上转动。
这句较长,它是由连词“while”连接的表示转折的并列句。在第二个句子中,“that”引导的从句作定语修饰“table”。 EXERCISES
1.Placea“T”aftersentencesthataretrueandan“F”afterthosethatarefalse.
(1) Themillingmachineisamachinethatremovesmetalfromtheworkwithastationarymillingcuttersastheworkisfedagainstit.()
(2) Alargeproportionofmillingmachinesareofthetypehavingtheworktableadjustableforheight.()
(3) Theworktablemaybemovedlongitudinallybyhandorautomatically,inonedirection.()
(4) Thedividinghead(alsocalledanindexhead)isadeviceusedtodividethediameterofapieceofworkintoanynumberofrequiredpositionwhilethecutsarebeingmade.()
(5) Theverticalspindlemillingmachineissocalledbecausetheaxisofrotationofthespindleishorizontal.()
2.Filltheblankswiththewordsandexpressionsgivenbelow:
swivel(ed),most,highspeedsteel,verticallyorhorizontally,least,fixed,ordinarytoolsteel,clockwiseorcounter-clockwise,dividing,putting.
(1) Themillingcuttersaregenerallymadefrom_______andareavailableindifferentsizesandshapes.
(2) Theuniversalmillingmachineisprovidedwithatablethatmaybe_______onthetransverseslideformillinggearteeth,threads,etc.
(3) Thesecuttersmaydifferinthedirectionoftheiroperation,i.e.theymaycutrevolvingeither_______or_______.
(4) Indexingistheprocessof_______theperipheryorfaceofawork-pieceintoanynumberofequallyspaceddivisions.
(5)Variouskindsofvisesmaybeusedforholdingtheworkinamillingmachine,the_______commonbeingtheplainvise,andtheswivelvise.
3.Answerthefollowingquestions:
(1) Definethemetal-cuttingoperationcalled“milling”.
(2) Whatisamillingcutter?
(3) Namethethreeprincipaltypesofmillingmachines.
(4) Howdoesauniversalmillingmachinedifferfromaplainmillingmachine?READINGMATERIAL
GrindingMachines
Agrindingmachineisamachinewhichemploysagrindingwheelforproducingcylindrical,conicalorplanesurfacesaccuratelyandeconomicallyandtothepropershape,size,andfinish.Thesurplusstockisremovedbyfeedingtheworkagainsttherevolvingwheelorbyforcingtherevolvingwheelagainstthework.
Thereisagreatvarietyofgrindingmachines.Themachinesthataregenerallyusedarecuttergrinder,surfacegrinder,centerlessgrinder,externalgrinder,internalgrinder,andtoolgrinder.Thesemachinesareusuallyclassifiedastosizebythelargestpieceofworkwhichtheycancompletelymachine(as6×18inchExternalgrinder).
Fivetypesofgrindingoperationsareperformedongrindingmachines,asshowninFig.19-3.Fig.19-3Fivetypesofgrindingoperations
(1) Cylindricalgrinding.Exteriorcylindersandtapersaregroundonplaingrindingmachinesandoncenterlessgrinders.
Theconstructionofuniversalgrindingmachinesissimilartothatofplaingrinders.Theyareequippedwithaninternalgrindingattachment,however,nothattheycandobothcylindricalandinternalgrinding.
(2) Internalgrinding.Interiorcylindersandtapersaregroundoninternalgrindingmachinesandoncenterlessgrinders.
(3)Surfacegrinding.Planesurfacesaregroundonseveraltypesofsurface-grindingmachines.
(4) Toolandcuttergrinding.Reamers,millingcuttersandothertoolsaresharpenedontoolandcuttergrindingmachines.
(5) Formgrinding.Somemachinetoolssuchasthread,andgeargrindersaredesignedespeciallyforformgrinding.
Plaingrindingmachine.AplaingrindingmachineillustratedinFig.19-4isessentiallyalatheonwhichagrindingwheelhasbeensubstitutedforthesingle-pointtool.Fig.19-4Plaingrindingmachine
Principalpartsofaplaingrindingmachineareasfollows:
(1) Base.Themaincastingofaplaingrindingmachineisabasethatrestsonthefloor.
(2) Tables.Aslidingtable,whichismountedonwaysatthefrontandtopofthebase,maybemovedlongitudinallybyhandorpowertofeedwork-piecespastthefaceofthegrindingwheel.Ifthecenterlineoftheswiveltableissetatanangle,ataperwillbeground.
(3) Headstockandtailstock.Amotor-driverheadstockandatailstockaremountedontheleftandrightends,respectively,oftheswiveltableforholdingwork-piecesoncenters.Theheadstockcen
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