DB37T 3334-2018 农药(莠去津原药及其固体制剂)行业企业生产安全事故隐患排查治理体系实施指南　　

DB37ImplementationGuidelinesforthescreeningandeliminationsystemofhiddenrisksincludedinworksafetyaccidentsofAgriculturalChemicalIndustry山东省质量技术监督局发布I1农药（莠去津原药及其固体制剂）行业企业生产安全事故隐患排查治理体系实施指南分类、工作程序和内容、文件管理、隐患排查的效果、DB37/T2883-2016生产安全事故隐患排查治理体系通则DB37/T3010-2017化工企业生产安全事故隐患排查治理体系细则化工和危险化学品生产经营单位重大生产安全事故隐患判定标准(试行)（安监总管三〔2017〕1214基本要求4.1健全机构企业应成立生产安全事故隐患排查治理体系领导小组，小组成——副组长由各分管负责人担任，职责是：负责分管范围内生产安全事故隐患排查治理工作；——成员由安全、生产、设备、工艺、电气、仪表等各职能部门负责人组成，职责是：负责组织4.2完善制度的事故隐患排查治理责任。建立隐患排查治理目标责任考核机制和考核奖惩制度（参见附录A），对落实情况的监督考核，形成激励先进、约束落4.3组织培训24.4全员参与动全过程，成为企业各层级、各岗位日常工作重要的5.1.2.1危害和整改难度较大，无法立即整改排除，需要全部或者局部停产停业，并经过一定时间整a)主要负责人和安全生产管理人员未依法经考核合格；特种作业人员未持证上岗。b)未建立与岗位相匹配的全员安全生产责任制或者未制定实施生产安c)未按照国家标准制定动火、进入受限空间等特殊作业管理制度，或者制度未有效执行。3j)氯气等剧毒气体管道穿越除厂区(包括化工园区、工业园区）外的公共区域；地区架空电力线k)在役化工装置未经正规设计且未进行安全设计诊断。l)使用淘汰、落后安全技术工艺、设备目录列出的工艺、设备。n)爆炸危险场所未按国家标准安装使用防爆电气设备。示例：莠去津装置区、罐区及装卸区电力装置（电机、灯具、开关等）不——生产经营单位资质、行政许可情况。例如危险化学品安全生产许可证、经营许可证、危险化学品使用许可证、危险化学品登记证等过期、超范围生产(经营、使法规执行建设项目安全设施和职业卫生设施“三同时”相关审批手续；重大危险源未备案或——安全生产管理机构及人员。例如未要求设置安全生产管理机构及配置人员，企业负责人、安4——安全生产责任制。例如：企业未建立全员安全生产责任制或内容不全——安全生产管理制度。例如：安全生产管理不全面或内容不符合实——安全生产教育、培训。例如：企业未按照法规要求对相应人员开展安全生产教育活动，特种——事故管理、变更管理和承包商管理。例如：未建立事故档案，未按照事故“四不放过”进行——应急管理。例如：未制定企业应急预案或应急预案不全、未进行应急预案备案、未配备相应——场所环境。包括噪声、粉尘、高温等职业病危害因素检测是否达标；易燃易爆、有毒作业环——从业人员操作行为。包括员工劳动防护用品佩戴情况；排查“三违”行为；操作规程的执行——消防及应急设施。包括现场消防栓、灭火器、喷淋器完好性；消防设施设计是否符合规范要——供配电设施。包括供配电设施完好性；防爆区域内电气设备的防爆等级是否达标；应急照明56.2.1.1隐患排查应做到定期排查与日常管理相结合，专业排查与综合排查相结合，一般排查与重点6.2.1.2排查类型主要包括日常隐患排查、综合性隐患排查、专业性隐患排查、专项或季节性隐患排6.2.3.1企业应根据法律、法规要求，结合企业生产工艺特点，确定综合、专业、专项、季节、日常6.2.3.2企业进行隐患排查的频次——装置操作人员现场巡检间隔不得大于2小时，涉——专业隐患排查每季度组织一次，基层车间直接管理人员每天至少两次对装置现场进行相关专——综合性检查至少每季度组织一次，可与专业排查结合进——当获知同类企业发生伤亡及泄漏、火灾爆炸等事故时，应举一反三，及时进行事故类比隐患——对于区域位置、工艺技术等不经常发生变化的，可依据实际变化情况确定排查周期，如果发66.2.5.1企业应制定隐患排查计划，对照隐患排查清单，按照风险分级管控级别，由各相关层级责任人进行隐患排查。企业根据实际制定。危险源须6.2.5.2对排查出的事故隐患，应进行评估分级，填写隐患排查治理台账，按规定登记上报。6.2.5.3根据排查出的隐患类别，提出治理建议。治理建议一般应包6.3.1.1隐患治理实行分级治理、分类实施的原则。主要包括岗6.3.1.2隐患治理应做到方法科学、资金到位、治理及时有效、责任到人、按时完成。能立即整改的6.3.2.1事故隐患治理流程包括：通报隐患信息、下发隐患整改通知、实施隐6.3.2.2在每次隐患排查结束后，将隐患名称、存在位置、不符合状况、隐患等级、治理期限及治理因进行分析，并制定可靠的治理措施。隐患整改通知制发部门应当对隐患整改效果组织即排除的一般事故隐患，企业应当及时进行分析，制7a)对于重大事故隐患，现场应立即采取有效的安全防范措施，防止事故发生；估报告书》和《重大事故隐患治理方案》书面报企业安全管理工作结束后，企业应当组织对治理情况进行复查评估7.1企业在隐患排查治理体系策划、实施及持续改进过程中，应完整保存体现隐患排查全过程7.2重大事故隐患排查、评估记录，隐患整改复查验收记录等，应单独建89持续改进9.1评审9.3沟通9.3.1企业应建立不同职能和层级间的内部沟通和用于与相关方的外部沟通机制，及时有效传递隐患9.3.2企业应主动识别内部各级人员隐患排查治理相关培训需求，并纳入企业培训计划，组织相关培9生产安全事故隐患排查治理体系运行考核奖惩管为确保生产安全事故隐患排查治理体系有效运行，A.3职责A.3.1各部门（车间）负责职工奖励情况的申报。A.3.2安全管理部门负责隐患排查治理情况跟踪A.4考核形式与细则A.4.1考核形式A.4.2考核细则A.4.2.1成立领导小组）；b)未制定工作实施方案，实施方案未明确实施时间、责任制与分工、工作任务等予以考核；c)主要负责人、分管负责人及各岗位人员未履行职责的予以考核；A.4.2.2全员培训a)未对全员进行隐患排查治理体系建设培训，未建立培训记录和档案的予以考核；c)考试未通过，经过一次补考又未通过的予以考核。A.4.2.3责任考核A.4.2.4隐患排查实施a)未按照要求建立隐患排查治理清单，清单内容不符合要求或不全面的予以考核；b)未按照规定进行隐患排查，或者未按照职责分工及时间要求进行隐患排查的予以考核；A.4.2.5隐患治理d)重大事故隐患未按要求排查治理的予以考核。A.4.2.6奖励细则a)本岗位人员没有排查出的隐患，其他岗位人员发现的予以奖励；b)每月评比优秀班组，对优秀班组予以奖励，发放锦旗和奖金。级位查查查级级厂业1车3序1车辆行驶中撞伤/√√√√√√√√2车辆未熄火、静电未消除，卸车过程中引发火√√√√√级位查查查级级厂业√√√√√3√√1.连接鹤管前检查鹤管状况。2.每季度进行一次润√√√√√√√√41.储罐高液位联锁切断进料。2.设置可燃气体报警√√√√√√√√√√级位查查查级级厂业5线卸车后未检查卸车管线断开拉动管线导致发生事故/√1.卸车人员上岗前进行培训。2.每年进行安全再培√√√√√√√2车4序1车辆堵塞消防通道。车辆行驶中撞伤行人或设/√√√√√√√√2√√√级位查查查级级厂业√√√√√关闭相应阀门，穿戴好劳保品到现场进行堵漏/垫片√√3线/√√√√√√√√3投料操作2序1√√√√√√√√级位查查查级级厂业√√2√√√√√√√√√√3√√√√√√√√√√级位查查查级级厂业4/√2.每月进行班组安全活动3每年进行现场抽查考核。√√√√√√√4作4序1√√√√√√√√√√2√√√√√级位查查查级级厂业√√√√√3√√√√√√√√√√4√√√√√√√√√√5√√√级位查查查级级厂业√√√√√√√5作3序1√√√√√√√√√√2√√√级位查查查级级厂业√√√√√√√3压阀；3.增加温度-蒸汽连锁切断；4.增设√√√√√√√√√√4√√级位取代废水泄漏；查查查级级厂业√√√√√√√√6作3序1/√√√√√√√√2裂√√/√√√√√√√3漏√√√/级位查查查级级厂业√√√√√4溅/√√√√√√√√5/√/√√√√√6/√级位查查查级级厂业√√√√√√√7作4序1√√√√√√√√√√2√√√育√√√√√√√3√√√级位查查查级级厂业/√√√√√4料/√√√√√√√√5/√√√√√√√√8作31√√√√√√√√√√2√√√级位查查查级级厂业√√√√√√√9料41√√√√√√√√√√2料/√/√√√√√3料/√√√√√√√√检41泵损坏导致触√√√√√级位查查查级级厂业√√√√√41/√√√√√√√√2√√√√√√√√√√3灾√√√√√√√√√√级位查查查级级厂业4√√√√√√√√√√5√√√√√√√√√√6√√√√√√√√√√7√√级位查查查级级厂业√√√√√√√√8√√√√√√√√√√9伤/√√√√√√√√/√/级位查查查级级厂业√√√√√业21/√√√√√√√√2//级位查查查级级厂业√√√√√√√3√√√√√√√√√√级位查查查级级厂业4/√√√√√√√√级位查查查级级厂业5程/√√√√√√√√级位查查查级级厂业6/√√√√√√√√31/√级位查查查级级厂业√√√√√√√2/√√√√√√√√级位查查查级级厂业3/√√√√√√√√4/√√√√√√√√级位查查查级级厂业5程/√√√√√√√√6/√√√级位查查查级级厂业√√√√√业31/√√√√√√√√2/√√√√√√级位查查查级级厂业√√3/√√√√√√√√4/√√√级位查查查级级厂业√√√√√5程/√√√√√√√√21/√√√级位查查查级级厂业√√√√√2/√√√√√√√√3/√√√级位查查查级级厂业√√√√√4/√√√√√√√√级位查查查级级厂业5理/√√√√√√√√6/√√√√√√√√级位查查查级级厂业21备/√√√√√√√√2/√√√√√√√√级位查查查级级厂业3/√√√√√√√√4理/√√√√√√√√级位查查查级级厂业电21认/√√√√√√√√2/√√√级位查查查级级厂业√√√√√3备/√√√√√√√√级位查查查级级厂业4理/√√√√√√√√级位查查查级级厂业41备√√√√√√√√√√2换/√√√√√√级位查查查级级厂业√√3√√√√√√√√√√级位查查查级级厂业4理√√√√√√√√√√5/√√√√√√√√级位查查查级级厂业业1备/√√√√√√√√2/助标识或道路作业警示灯以确保作业期间的交通安√√√√√√√√3/级位查查查级级厂业理√√√√√√√√业41√√√√√√√√√√级位查查查级级厂业2备/√√√√√√√√3理√√√级位查查查级级厂业√√√√√√√4√√√√√√√√√√级位查查查级级厂业级查级门厂门级查级门厂门1作41料/√√√√√√√√42/√√√√√√√√43损√√√√√级查级门厂门√√√√√2作41√√√√√√√√√√42/√√√√√√√√341√√√级查级门厂门√√√√√√√42√√√√√√√√√√43√√√√√√√√√√44√√√√√√√√√√4作51作√√√级查级门厂门√√√√√√√42√√√√√√√√√√43机√√√√√√√√理√√5作41√√√√√√√√√√级查级门厂门42作√√√√√√√√√√43√√理√√√√√√√√6作41/√√√√√√√√42作√√√√√√√√√√级查级门厂门43/√√√√√√√√44作/√√√√√√√√7作41√√√√√√√√√√42√√√√√√√√√√43√√√级查级门厂门√√√√√√√54员/√√√√√√√√45/√√√√√√√√8业31√√√√√级查级门厂门√√√√√32业√√√√√√√√较大应联系消防车监护.√√33√√√√√√√√√√34/√√√级查级门厂门√√√√√35业炸/√√√√√√√√36√√√√√√√√级查级门厂门√√级查查查1罐21√√√√√√√√√√2√√√级查查查√√√√√√√3√√√√√√√√√√4√√√√√√√√√√级查查查5√√√√√√√√√√6保温无破损，√√√√√√√√√√7√√√√√级查查查√√√√√2罐21√√√√√√√√√√2√√√√√级查查查√√√√√3√√√√√√√√√√4√√√√√√√√√√级查查查5√√√√√√√√√√6保温无破损，√√√√√√√√√√7√√√√√√√√级查查查√√3罐31√√√√√√√√√√2/√√√√√√√√级查查查3√√√√√√√√√√4/√√√√√√√√431地设施√√√√√√√√√√级查查查2√√√√√√√√√√3√√√√√√√√√√4√√√√√√√√√√5√√√级查查查√√√√√√√6仪/√/√√√√√7/√√√√√√√√531√√√√√√√√√√2√√√√√√√√级查查查√√3/√√√√√√√√4/√√√√√√√√5√√√√√√√√√√631/√√√级查查查√√√√√2√√√√√√√√出现异常立即佩戴好劳保防护用品进入现场关√√3/√√√√√√用√√4√√√级查查查√√√√√√√731地设施√√√√√√√√√√2√√√√√√√√√√3√√√√√级查查查√√√√√4√√√√√√√√√√5/√行班组安全活动.√√√√√√√6/√√√√√√√√7√√√√√级查查查√√√√√8√√√√√√√√√√831体√√√√√√√√√√2盖√√√√√√√√√√级查查查931√√√√√√√√√√2地设施√√√行班组安全活动.√√√√√√√3√√√行班组安全活动.√√√√√√√4√√级查查查√√√√√√√√5/√行班组安全活动.√√√√√√√6√√√√√√√√√√7√√√√√√√√√√级查查查8√√√/√√√√√9/√/√√√√√31体√√√√√√√√√√2√√√/√√√√√级查查查21√√√√√√√√√√2地设施√√√√√√√√√√3√√√√√√√√√√4√√级查查查√√√√√√√√5√√√√√√√√√√31√√√√√√√√√√2√√√级查查查√√√√√√√3√√√√√√√√√√4√√√√√级查查查√√√√√5√√√√√√√√√√41/√/√√√√√2/√/√√√√√级查查查3/√/√√√√√4/√/√√√√√5√√√√√√√√√√21√√√√√√√√√√2√√√√√级查查查√√√√√3/√√√√√√√√4/√√√√√√√√5√√√√√√√√√√级查查查41/√√√√√√√√2/√√√√√√√√3/√√√√√√√√4/√√√√√√√√级查查查5/√√√√√√√√6/√√√√√√√√7√√√√√√√√√√罐41/√√√√√√√√级查查查2√√√√√√√√√√3/√√√√√√√√4/√√√√√√√√41√√√√√√√√级查查查√√2/√√√√√√√√3/√√√√√√√√4/√√√√√√√√41/√√√级查查查√√√√√2投料口篦子正/√√√√√√√√3皮带轮运行正/√√√√√√√√4关风器安装正√√√√√√√√√√5器/√√√级查查查√√√√√6器/√√√√√√√√7/√√√√√√√√8/√√√√√√√√41/√√√级查查查√√√√√2√√√√√√√√√√3√√√√√√√√√√4√√√√√√√√√√5/√√√级查查查√√√√√41/√√√√√√√√2/√√√√√√√√3/√√√√√√√√4/√√√级查查查√√√√√4序1/√√√√√√√√2/√√√√√√√√3/√√√√√√√√4√√√√√级查查查√√√√√5/√√√√√√√√芦4序1/√√√√√√√√2/√√√√√√√√3/√√√级查查查√√√√√4/√√√√√√√√5√√√√√√√√√√6√√√√√√√√√√车3序1/√√√√√√√√级查查查2/√√√√√√√√3/√√√√√√√√4/√√√√√√√√5√√√√√√√√√√级查查查6/√√√√√√√√施4序1器/√√√/√√2√√√√√/√√3/√√√/√√级查查查4/√√√/√√5应急物资齐/√√√/√√6/√√√/√√7无损坏，使用/√√√/√√级查查查8可燃气体现场显示正常，在有效期内/√√√/√√9氮气报警警/√√√/√√/√√√/√√√√√级查门业15段1漏√√√√√√√√√√4段2/√√√√√√√√4段3√√√√√√√√√√241/机级段查门业√√√√√√√√4段2√√√√√√√√√√34段1/√√√√√√√√级查门业4段2罩防护齐全/√√√√√√√√4段3/√√√√√√√√4段4√√√√√级查门业√√√√√4罐4段1√√√√√帽√√√√√4段2减压阀并能力在范围内√√√√√√√√√√43/级段查门业√√√√√√√√4段4√√√√√√√√√√54段1/√√√级查门业√√√√√4段2/√√√√√√√√4段3/√√√√√√√√4段4√√√√√级查门业√√√√√641/√√√√√√√√42损，无泄漏√√√√√√√√√√43漏/√级查门业√√√√√√√741√√√√√√√√√√851√√√√√√√√车√√42√√√级查门业√√√√√√√941接地