(高立牌)SC型施工升降机说明书

制造商南京高立工程机械有限公司自签订日期起担保升降机与本手册不允许使用任何工具全部或部分复制本手册，因为本手册所GAOLIEngineeringMachineryCo.,Ltd.thatthehoistconformstothetechnidateofsignature.GAOLIEngineeringMachineryCo.,anyreproductionoftheManualinwholeorinpartwithanytoolisnotallowed.ReadthisManualcarefullybeforeoperatingtheeq操作前你必须认真阅读本手册。本手册所有说明得以应用就是升降机具有ReadthisManualcarefullybeforeoperatingtheequipment.ThroughtheapplicationofallinstructionsinthisMperformanceofthehoistcanbeassured.本手册提供操作规则和方向，可以帮助你安全正确地使用施如果遗失手册或者手册无法阅读，请向高立工程机械使用及维护施工升降机的操作员务必阅读和理解本手册，此外，UseUseoftheManualpleasefollowoperatingrulesanddirectiongivenhereunder.IntheeventthattheManualismissingordefaced,contactGAOLIEOperatorsmustreceivesufficienttrainingandobtainthecorrespondforoperatingthebuildinaddition,theManualisalsoforusebythemanageroftheconstructionside.TheManualisanintegralpartoftheproduuWhentheproductissold,aluIftheproductneedstobemodifiedorupdated,alsoupdatethe保持手册良好，将它放置于机器附近安全位置，如果手册磨损或遗TheManualshouldbeproperlypreservedandplacedinasafeasyreference.AnewversioncanbeobtainedfromthemanufactureriftheManualToaddanyprecautions,pleasewriteontheblankpageattheendoftheManual.鉴别安全信息、重要操作和风险，下表用于引起用户的注意，以确Toensuresafeandproperuseofthebuildinghoist,besuretoidentifyusers.此标志用于有可能存在永久伤害或死亡隐患的残留风险中，信息描述了安全Thesignindicatesresidualrisksthatmaycausepermanentinjuryordeath,aresidualrisks.Failuretocomplywiththeprovisionscontainedhereinmaycause此标志用于有可能存在中度伤害隐患的残留风险中，也可用于对施工升降机Thesignindicatesresidualrisksthatmaycausemoderateinjuryaswellasresidualrisksthatmaycausedamagetothebuildinghoist.ToupdatetheManual,pleasefeelfreeto）：TwincabinconstructiGAOLI牌SC系列施工升降机技术参数汇总表注：1、因选用的减速机传动方式不同，所以配备的电机功率和变频器功率不同，2、吊笼内部尺寸推荐规格（注：1、因选用的减速机传动方式不同，所以配备的电机功率和变频器功率不同，2、吊笼内部尺寸推荐规格（L×W×H2.5×1.3×2.1m，3.0×1.3×2.1m，3.0×1.3×2.5m，3.2×1.5×2.1m，3.2×1.5×2.5m。吊笼尺寸规格也可根据用户要求定制，3、额定载重量和提升速度可根用户需求制作，4、标准节通用规格为650×650×1508mm；也可根据用户需要定制800×800×1508mm，5、电机及减速机可选用德国NORD产品，6、以上参数表中施工升降机均为变频施工升降机。型号举例(Examplesoftypes)标准节重量（各种立管规格）Mastsectionweight(specificationsofvariousrisers)Kg额定载重量Ratedloadkg提升速度Liftingspeedm/min最大架设高度Max.erectionheightm额定安装载重量Ratederectionloadkg限速器型号Typesofoverspeedgovernor电机功率Motorpowerkw供电熔断器CurrentofpowerfuseA变频器功率PowerofinverterKw吊笼重量（含传动机构）Cageweight(includingadriveunit)kg外笼重量Enclosureweightkgδ4.5δ6.5δ8δ10δ12δ14单笼不带对重Single-cagewithoutcounterweightSC10010000～334501000SAJ30—1.22×7.5631800960//SC12012000～334501000SAJ30—1.22×7.5631800960//SC15015000～334501000SAJ40—1.2A2×9.263221800960//SC20020000～336501000SAJ40—1.2A2×11/1363301800960205225SC200GZ20000～504501000SAJ40—1.42×1193371800960//SC200GZ20000～604501000SAJ50—1.42/SC200GS20000～704501000SAJ50—1.43×11752200960//SC200GS20000～964501000SAJ50—2.03×18.5902200960//SC200GC20000～1206501000SAJ50—2.54×152102400960205225SC27027000～364501000SAJ60—1.23×1593552400960//SC32032000～364502000SAJ60—1.23×1593552400960//双笼不带对重Double-cagewithoutcounterweightSC100/1002×10000～334502×1000SAJ30—1.22×2×7.52×632×18.52/SC120/1202×12000～334502×1000SAJ30—1.22×2×7.52×632×18.52/SC150/1502×15000～334502×1000SAJ40—1.2A2×2×9.22×632×222/SC200/2002×20000～336502×1000SAJ40—1.2A2×2×11/132×632×302×18001350210230250SC200/200GZ2×20000～504502×1000SAJ40—1.42×2×112×932×372/SC200/200GZ2×20000～604502×1000SAJ50—1.42×2×132×1132×552×20801350210//SC200/200GS2×20000～704502×1000SAJ50—1.42×3×112×1332×752×22001350210//SC200/200GS2×20000～964502×1000SAJ50—2.02×3×18.52×1332×902×22001350210//SC200/200GC2×20000～1206502×1000SAJ50—2.52×4×152×2102×1102×24001350210230250SC270/2702×27000～364502×1000SAJ60—1.22×3×152×932×552×24001350210//SC320/3202×32000～364502×2000SAJ60—1.22×3×152×932×552×24001350210//曲线式CurvilinearstyleSCQ1202×12000～283001000SAJ30—1.22×1163302000960///倾斜式TiltingblockSCQ200/2002×20000～333002×1000SAJ40—1.22×3×112×632×372×22001480///SCQ200/200GS2×20000～633002×1000SAJ50—1.42×3×112×1332×752×22001480///Notes:1.Astransmissionmodeofdifferentreducersvaries,thematchedmotorpowerandinverterpoweraredifferent，2.Recommendedinternaldimensionsofcage(L×W×H):2.5×1.3×2.1m,3.0×1.3×2.1m,3.0×1.3×2.5m,3.2×1.5×2.1m,and3.2×1.5×2.5m.Thesizeofcagescanalsobecustomizedaccordingtocustomers’demands，3.Theratedloadandliftingspeedcanbecustomizedaccordingtocustomers’demands，4.Thegeneralspecificationofmastsectionis650×650×1508mm;customizedspecificationof800×800×1508mmcanalsobegrantedaccordingtocustomers’demands，5.GermanNORDmotorsandreducerscanbeselectedaccordingtocustomers’demands，6、Abovementionedconstructionhoistsareallwithfrequencyinverter. 2)主要型码编制说明DescriptionofProductModelandCodes 1 24)生产许可证编号ProductionLicen 2 3 3 6 6第二章技术特点ChapterIITechnicalCha 9 9 10 11 13 162.9智能化一体机电控系统IntelligentIntegratedMachi 18 182.13远程信息化管理系统Remot 19 3.1安装前的准备Preparationbef 23 24 24 3.2安装前的安全培训与要求SafetyTrainingbeforeInstall 263.3基础承载计算Foundationload-be 303.4基础设置方案FoundationLoca 31 33 3.7外笼围栏安装InstallationofEnclosureGuardrail 3.9传动小车的安装InstallationofDrivingTrolley 42 3.12导轨架加高Increasethe 3.13附墙架作用于建筑物上的力F的计算Thecalcmasttieactingonbuil 463.14附墙架与墙的连接Attachment 47 483.15.1附墙架连接尺寸(Ⅱ型）Con 3.15.2附墙架连接尺寸(Ⅱa型）Connectiondimensionsofmasttie(type ofMastTieandCableGuide(C 623.21层门的安装InstallationofLandingDoor 643.22销轴传感器的安装InstallationofPin-axisTransducer 3.23升降机楼层呼叫系统的安装InstallationofFloorCallingSystemfor 3.24外笼门限位开关安装InstallationofLimitSwitchforEnc 683.25下限位碰铁、极限开关碰铁的安装InstallationofBotto 3.26上限位碰铁、极限开关碰铁的安装InstallationofTopLimitCamand 第四章整机调试ChapterIVCom 724.1导轨架垂直度允许偏差AllowableDeviationoftheVerticalityoftheMast 4.2腰滚轮侧隙调试WaistRollerBacklashAdj 4.3齿轮与齿条吻合间隙调试AdjustmentoftheEngagementClearancebetweenPinionandR 4.4导轮与齿条的间隙调试AdjustmentoftheEngagementClearancebetw 4.5电缆小车或电缆滑车的调试DebuggingofCableTrolle4.6上限位碰铁、下限位碰铁及减速限位碰铁TopLimitCam,Botto 4.10升降机的全面润滑OverallLubricationoftheHoist 4.11升降机的全面检查OverallCheckoftheHoist 754.12升降机的定期检查RegulationInspectionoftheHoist 75 6.1拆卸安全要求SafetyRe 79 6.3导轨架及附墙架的拆卸DismountingofMastsan 6.4上传动机构，吊笼的拆卸DismountingofTopDriveUnitandCage 6.5外笼的拆卸DismountingofEnclosure 81 82第七章升降机操作ChapterVIIHo 88 888.2限速器调整Adjustment 91 92 9.6齿轮传动装置的维修和保养MaintenanceofPinionGearing 9.7齿轮的检测InspectionofPinion 9.8齿轮减速机齿轮的检测InspectionofthePinionofPinionReducer 9.9齿条的检测InspectionofRack 959.10变频一体机的日常保养及维护DailyMaintenanceoftheFrequency 99 101第十一章故障检查ChapterXITrou 11.2常见变频器故障原因及对策Comm 112第十二章易损件更换ChapterXIIReplacementoftheWearingParts 11612.1齿轮更换Replacementoft 116 11812.3齿条更换Replacemen 12.5滚轮更换Replacementof 12012.6上双滚轮的更换ReplacementoftheUpperDou 12.7下双滚轮的更换Replacemen 12.9减速机及电机更换ReplacementoftheReducer 12212.10制动器外形图及安装调整步骤BrakeDrawing,Installation&Adjus 125 129 130 1整机的工作级别为A8.transportationofpersonsandmaterialsconstructionofhigh-risebuildings.ServiceclassificationofthecompleteapplianceisA8.increasedwiththeheightofthebuildings.equipmentforbuildingconstruct2)主要型码编制说明DescriptionofProductModelAsshowninthefigurebelow,modelconsistsofproductclass,type,characteristic,mainparameterandvarVariantupdatecode:expressedMainparametercode:ratedload×10-1Kg(omittedifnocounterweightissetup)conversionbuildinghoistwithaloadcapacityof2●SC200/200refersfrequencyconversionbuildinghoistwheretheloadcapacityofeachcageieferstoadouble-cagemdfrequencyconversionbuildinghoistwheretheloadcapacityofeachcageis2000kfrequencyconversionbuildinghoistwithtiltingmast,andtheloadcapacityofBuildingHoistsforPersonsandMaterialswithVerticallyGuidedCagesBuildingHoistsforGoods—Part1:HoistswithAccessiblePlatformsBuildingHoistsforGoods—Part2:Inclinedhoistswithnon-accessibleLoadCarryingDevicesCodeofPracticefortheSafetyUseofBuildingHoistsSpecialequipmentproductionlicensenumbe3dismantlingpersonnelmustpasstheexaminationbyrelevantcompetentauthoriticertificates.Theoperatorsmustbefamiliarwiththeoperatingprocedures,performanceandstatusofthebuildinghoist.Theinstallationanddismantlingpersonnelmustdismantlingproceduaccordancewiththeoperatinginstructions.2.Thephysicalconditionoftheoperatorsandinstallationoperation,installationanddismantofoperatorarestrictlyprohinstallationanddismantlingpersonnelmustsafetyprotectionequipmentasrequired.operationsmustbecarriedoutbyprofessionalinstallationanddismantlingoperationsdismantlingoperations,dismantlingoperationinstformulatedandinspectibeforethehoistcanbeputintouse.maintenancemustbecarriedoutindaytime.Anyinstallation,dismamaintenanceoperationisprohibitedifthe4lWindvelocityatthetopofthebuildingoutages,mechanicalfailuIfanyoftheabovesituationsoccurssuddenlyintheprocessofinstallation,dismantlingormaintenance,measuresmustfthebuildinghoist.Stopcurrentinstallation,dismantlingormaintenanceoperationsafterconfirmingthattherearehazardsinallpartsofthebuildinghoistathesurroundingenvironment.5.Theinstallationandmaintenanceof6.ThefoundationforfixingthebuildinghoistmustmeetthetechnicalrequirementsintheBuildingHoistManualandrelevantconstructionisstrictlyprohibiteenvironmentofstrongcorrosion,explCertainprotectivemeasuresmustbetakenwhenthebuildinghoistisusedinthevicinityofradiostations,televisistrongelectromagneantennas.Avoidtheinfluenceofelectromagneticwavebuildinghoistwithoutleakageprotectionwindvelocityatthetopofthebuildinghoistweatherconditionssuchasoensurefbuildinghoist,measurfixingthemastsections5situationrelatedtothebutonotifytherelevantmaintenaintime.Anyoperationperformedbythosenotprohibited.buildinghoist.GAOLIassumesnoliabilityforbuildinghoistaccidofothermanufacturers’accessoriesorbythemodificationofpartsatwill.strictlyforbiddentotakeanymeasuresviolationsofregulations.Note:MattersnotcoveredinthisManualshallbehandledinaccordantheBuildingHoistMa6789ChapterIITechnicalfnoise,strongoverallsenseandnon-defTheenclosureismadeupofthebaseframesingle-cageenclosurecadouble-cageenclosureaccessories;double-cagehoistcanbechangedtoaccessories（Seechapter3fordetails）.willnotruniftheenclosuregateisnotclosed.外笼示意图Schematicdiag多节标准节通常用M24螺栓相连接组成eamframe,ifadvantagesofhighstrength,lessshakingandplentyofattachmentpoints.Eachmastsectionisprovidedwiththreepointsfguaranteesthelevelnessofconnectionbeeachattachmentandthewaangedtfdouble-cagehoistbyaddingonAmastisformedbyanumberofmastmovementsofthecages.Thethirdmastsectionregulardismantlingandmaintenanceofthereducerpinions.Inlightofuserdemantiescanbeadjustedwithinaceevery3to10.5malongtheInlightofuserdemangalvanizedmasttiecanbeusedtoachievemore），single-opencagedoororThepositionoflowerdoorrollercanbeadjusteddoorandthetworaimast.topofthecage,andthetopcanbeaccessedeasilyforinstallationandmaintenancespecialladder.TofacilitatethedrivingandplatesonbothsidesandraluminumplatesonbothsidesaccordingtouwiththepatentedtransmissionproductmanufacturedbyZhejiangJControlCo.,Ltd..WithSiemenstransmissionproductiscomposedofamotor,anexcellentdurability,stablnoise.Onetypeofmotorapcounterweight-freetwin-drivemotor.single-cagecounterweight-freemotorhpowerof22KW,andthewholepoweris44KW,22KWlessthanthatoftraditionalwormandpiniontriple-drivemotor.Therishighlyefficientandenergy-savvariablefrequencyspeedcontrolmeofstartingandbrakingaswellastheworkupofashell,abrakingtaperecentrifugalblock,andspring,etogetherwiththescrewconnecdensurethesmoothbrakingofthecage.adoptsbrakingprinciplewhichisexactlythesameasthatofthesgovernor,andbothhavealargebraking单齿限速器Single-toothspThejibattachmentmountedatthetopofsectionsandmasttieswheninstallingremovingthemast.movetheelectricblock.Tolowerheavyobjecpressthe“DOWN”button.Theratedloadofthejibattachmentisgenerally300kg.OverloadingTopreventdisplacementofthetraoperationofthecage.BasedonusernWithoutdedicatedcableguiderailinstallationheightorwitheoppositemastanditistheguiderailofthecabletrolley.Withlessofoccasions.deviceinstalledinthemast.CondslidelineishighqualityaluminummadeofspecialPVCrinstallationandmaintenanIntelligentIntegratedMachineElectronicControlSyTheintelligentintegratedmachineconsistsoffrequencyconversionunit,electromagneticbrakeunit,platform.Comparedwithgeneralinvertertransport.UsingpluggablewiringtermwiringisquiteflexibleandtheirmaintenanceandreplacementareveryconvenienTheintelligentintegratedmactorquekeepingfmechanicalbrakeacswitchingforwardandbackwardoverzespeed.Theautomaticlevelinginterfaandrelevantoptionalpartscontroldevices.Whoccursintheoperationofthehfautomaticallytostoptandguaranteethesafetyofthehoist.cutoffthemainpowerandstopthecage.Inaddition,therearcoverofoverspeedcircuitbreaker.WhentheoverspeedgovernorForoverloadprotectionpurpose,thefrequencyconversionintegratedmachinecollectssignalfromtwopin-axistransduAftercalculatingandprocessing,toutputtotheBOPoperationpanhuman-machineinterfaceWhenthecageloadreacratedload,voicebroadcastinfload,voicebroadcastilluminatesconstantlrunningtillalarmreBasedonuser’sdemand,tarrangedonvariousfloorsareudisplaythisfloorwithvoicebroadcastiAccordingtousers'needs,theautomaticautomaticallymovestothscreen.Thecagecanalsobemanthedesiredheightwiththeman2.13远程信息化管理系统RemoteInBasedonuser’sdemand,GPparametersthroughtheremoteinform统对应的指示灯会随之闪烁或常亮提醒操作fanyelectricalsafetydevicereturnorisdamaged,correspondinglightofthefaultdisplaysystemwhenthefeeddoorlightofthefaultdisbestartedaftertroubleshooting.ndingdoorwithelectromechanicalinterlkswitchescanbeprovided.Withelectromechanicalinterlockswitches,thecannotmovewhenthelandingdoorisoElectricalinterlockMechanicalinterlocksdoorfittedwithelectromechanicalinterlockbottomanditcannotmoving.Thecagecannotmlockisopened.Thplace.canbeinstalledonthesideofthedischargedoor.TheupperandlowerdoorsiftheflipdoorisopenorasperrequirementsinGAOLIInstallation3.1安装前的准备PreparatioPreparationbeforeinstallationconsistsoftechnicalpreparation,foundationproductionaacceptance,personnelpreparation,preparationandoperationalpreparation.carriedoutbeforethefirstinstallationoinstalledaftertransportat2.Theequipmentusersschemeforproducinaccordingtothethetechnicaldirectorandsitesupervisorofuserunitforapproval;theunitresponsibleforequipmentinstallationshattachmentsectionsandaccordingtothethetechnicaldirectorandsitesupervisorofinstallationunitforapprovinstallationshalrequirementsonfoundationweldersandothernecepersonnelmustholdthbefamiliarwiththeproductandinstructions;atleastthecommanders(respotoolssuchasinterphonpowerswitchbox.Note:Alltheabovetoolsneedtobeprovidedbytheuser.provided,whereeachcageiscononeswitch.Forthecurrentofthehefmaintechnicalparametersofthevariablefrequencybuildinghoist.transformerhouseshouldbenomorethanequipmentandinstalpreparedtoreceiveandtransportthehoistanditsparts.needed.7.Theusershouldpraccordingtorelevantreshallbenomorethan9.Accordingtorelevanrequirements,themaximumdeviationofpowerofthemotor.constructionsite,ref11.AppropriateSafetyTrainingbeforeInstallationandRelevTheinstallationpersonnelinstallationoperationqualifenclosedwithamarkedlinetoprohibitnon-stafftocomein.fallingobjectsabove4.Installationoperatorshelmet,safetybwork.Wearworkclothesratherthanlooseclothestoavoidbeingdrawnintistintheevenfthunderstorm,snoworwindspeedofmoredrinkingisstrictlyp7.Whenthehoistisrunning,firstofall,surethatthegroundingdevthemetalstructureofthehogroundingresistanceisnotgreaterthancomprehensiveinspectionshouldbecarriouttoremoveallthehiddennotexposedoutsidetheguardrhandsofpeoplemustnotbeexposedoutSummaryofTechnicalDataofGAOLIOperationinsidethecageisnworkingatthemastormastliabilityforbuildinghoistacinstallingwithjibattachments.Jibattachmentscanonlybeusandremovingpartsofthehoist,notfoonejibattachmentatatimeisprohibited.hangingonthejibattachment.mustbeconsistentwiththatofthecage.20.Neverattempttoreplacetheelectriccircuitofthehoistwithoutpermissionofthemastsectionandthemamastaccordingtotherequirementsinthe23.AfterinstallatlubricatedaccordingtorequirementsintheBeforeinstallation,makesure1.Fabricationofthehoistfoundatiadvanceaccordingtorelevantr2.Makesurethatthepreparationbeforeinstallationisco3.Makesurethattheinstallationpersonnelhasrecpartthatisabouttobewornto5.Thedisassemblytimesoflocknutsinmastsectionsan3.3基础承载计算Foundationload-requirementsofGAOLIInstallationScheme(tobeprovidedbytheCompanyatthetimeofdelivery).Inaddirelevantlocalsafetylaws++Cageweight外笼重外笼重Enclosureweight++导轨架总重+导轨架总重Mastweight载重载重LoadingcapacityCalculationoffoundationloadbearingcapacityP(Inconsiderationoftheimpactofdynamicload,deadweighterrorandwindloadonthefoundation,t）：）：）：注：1、如果用I型附墙，导轨架总重×2Forexample:ForSC200/200witherectionheimastties(fordetailsweight,refertotheSumDataofBuildingHoists)Cageweight(doublecageignored):66×150kgotes:1.Fortytweightofdriveunit.gcanbearthemaximumpressurerequirementsofthehoist.3.4基础设置方案FoundationLobasedontheerectionheightofthehoistgroundbearingcapacgroundbearingcapacthegroundbearingcapacityshaDisadvantage:HightDisadvantage:WitharampputupwithawplateAdvantage:NothresmeasuresmustbetakeavoidcorrosionoftheNote:Thethresholdheightvariesbasedoncablesused.Forinformationspecificdimensions,contactGAOLILABshouldbegreaterthaweight+loadingcapacity)2.Theloadingcapacityofthebelowtheconcretefounddeterminedbasedontheerectionheight.diameterof12mm,spacingof200mconcretestrengthnolessthanC30.4.ThedistanceLshallslab.foundation:foundatioNote:Ifthedouble-opendoorisaflipdoor,theadjustmentrangeoflshallbesuchthatthedistancebetweenthesideofcagedooranclimbingframeisbeInstallationofbaseframe,bufferingpedestalandbottommastsectionfor），4、起重设备配合，同样的方法加装3～4position,determinetheinstallationpositionanddirection,leveltheplaneofthebaseframetobeembeddedtighteningisrequiredatthemoment.withoutrack;beforeinstpipejointsatbothendsofthemastsMakesurethatthedirectionofcorrect),andtightenthebolts.4.Withthehelpofhoistingequipment,mannerandchecktheirverticalittightenthefoundatioframeandthefoundationembedd(Measuretheverticalityofmastwithsurethattheverticalityofedirections).beforemountingthebuffersprinTwincabinconstructioNote:Hoistmastsectionsofdiffereaccordingtotheproductmanual,andmakesurethatthedirectionofrackiscorrec3.7单、双笼外笼围栏安装Installahelpofhoistingequipment;fverticalityofeachrailsothattheverticalityofintwoadjacentdirectionEnclosureassemblyfortwEnclosureassemblyforsinglground,railofincreasedheightmountedonsiderailsandrearraNote:Ifthefoundationislowerthantheground,drainagemeasuresmustbetakentoavoidpondingat5.Connectthelimitswitchwireofenclosuretothepowerboxofb注意起吊前应清理干净吊笼内的杂装两节标准节注意齿条方向）2.Installguardrailatthetopofthecage;3.Withthehelpofhoistingequipment,installMastMastsectionCageEnclosureNote:Theconnectingearplateofthecageandthedriveunitcannotbeuse3.9传动小车的安装InstallationofDrivingTroll2、用起重设备吊起传动小车切记小groundbeforeliftireleasedandthebrakedi2.Hoistthedrivingtrolleywithhoistingofthedrivingtrolleyshouldcorrespondto3.Positionthedrivingtrolleofthedrivingtrolleywiththatofthecage,Fixwiththefixingreverseorderofbrakerelease,andthenremovethebrakerodfromthebrake),connectthepowerleadofthedrivingtrolleypowerleadofthecagetothatoftheenclosure.Note:thecotterpinshouldbe的碰铁是否工作正常切记严禁在笼内操constructionsitetothemainpowerboxofthefrequencyconversionindicatedbythefaultindicatorlightpainchingoperationofthe“UPthatofthee