质量过程控制评审员记录表

PROCESSCONTROL过程控制问题Question评审员记录AssessorNotes得分Score1受控状态是否包括使用合适的生产，安装和服务设备并安排适的工作环境,适宜的环境包括但不限于承诺保持有序，清洁和完好状态？是否有通过ISO14001环境管理认证证书？是否有通过环境管理“三同时”验收报告？Docontrolledconditionsincludeuseofsuitableproduction,installationandservicingequipment,andsuitableworkingenvironmentincludingbutnotlimitedtomaintainingpremisesinastateoforder.Cleanlinessandrepair?2是否建立了有效的,有计划的预防性维护系统以标识关键过程设备，提供适当的资源，这个系统是否至少包括：Isthereaneffectiveplannedpreventivemaintenancesystemthatidentifieskeyprocessequipment,providesappropriateresources,andincludesataminimum:Aproceduredescribingplannedmaintenanceactivities?描述计划性维护活动的程序？Scheduledmaintenanceactivities?定期的维护活动？Predictivemaintenancemethods?预见性的维护方法？Aprocedureprovidingforpackagingandpreservationofequipment,toolingandgauging?为设备，工装和量具提供包装和防护的程序？Availabilityofreplacementpartsforkeymanufacturingequipment?随时可得到关键生产设备的备件？Documenting,evaluatingandimprovingmaintenanceobjectives?文件化，评估和改进维护目标？3是否为所有负责过程操作的人员提供了文件化的过程监视和作业指导书,这些指导书来源于产品质量先期策划和控制计划(APQP)参考手册或其他等效文件,在工作岗位是否易于得到作业指导书?HavedocumentedprocessmonitoringandoperatorinstructionsderivedfromthesourceslistedintheAdvancedProductQualityPlanningandcontrolPlanreferencemanual,orequivalentsources,beenpreparedforallemployeeshavingresponsibilitiesforoperationofprocessesandaretheyaccessibleattheworkstation?4必要时,过程监视和作业指导书是否包括或参考了以下内容？Doprocessmonitoringandoperatorinstructionsincludeorreference,asappropriate:Operationnameandnumberkeyedtoprocessflowdiagram?过程流程图中重要的作业名称和编号？Partnameandpartnumber?零件名称和编号？Currentengineeringlevel/date?现行工程等级/日期？Requiredtools,gaugesandotherequipment?所需工具，量具和其他设备？Materialidentificationanddispositioninstructions?材料的标识和处置指导书？CustomerandsupplierdesignatedSpecialCharacteristics?顾客和供方规定的特殊特性？SPCrequirements?统计过程控制(SPC)要求？Relevantengineeringandmanufacturingstandards?相关的工程和制造标准？Inspectionandtestinstructions?检验和试验指导书？Reactionplan?反应计划？Revisiondateandapprovals?修订日期和批准？Visualaids?目视辅助？Toolchangeintervalsandset-upinstructions?工具更换周期和作业准备指导书？5供方是否通过实施且符合控制计划，过程流程图，测量技术，抽样计划和当未满足接收准则时的反应计划来保持或超出PPAP时批准的过程能力或性能？DoesthesupplermaintainorexceedtheprocesscapabilityorperformanceasapprovedbyPPAPthroughtheimplementationandadherencetothecontrolplan,processflowdiagram,measurementtechnique,samplingplansandreactionplanswhenacceptancecriteriaisnotmet?6是否具有合适的生产机器和设备（机器能力、工艺参数保证）？Doesthesupplierhaveappropriatemachineandequipment?7批量生产中所使用的检验、测量、试验设备是否定期校准并能有效的监控产品质量？Doesthesuppliercalibrateinspection,testandmeasuringequipmentusedformassproductionandmonitorproductqualityeffectively?8生产和检验环境是否明亮、清洁、有序并符合安全要求？Istheplantandtestroomclean,clear,inorderandmeettherequirementofsafety?9是否按产品的“控制计划”在生产过程中严格执行？DoesthesupplierproceedstrictlyaccordingtoControlPlaninproduction?10生产开始时是否实施相应的认可程序（设备点检、首件检验）？Doesthesupplierimplementapprovalprocedure(machineinspection,firstpartinspection)11生产现场是否使用SPC、缺陷收集卡、工艺参数记录卡或其他原始数据卡？DoesthesupplieruseSPC,Non-Conformingcollectionworksheet,processparameterrecordandotheroriginalstatistics?12生产现场物流标识是否清楚表明产品的加工道序和加工状态，保证不混批不混料？Aretheprocessandstatusclearlymarkedtoensurenomixofmaterialsandbatchs?13生产现场的合格品、不合格品、返工返修件、剩余料是否分开存放和标识?Areeligibleproducts,rejectedproducts,reworkedpartsandsparerawma