美律塑胶产品QPA审核表

QPACheckList-Plastic,,,,,

稽核编号Auditnumber:：,,,,,Page5of12

一.進料品質管控Incomingqualitycontrol,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"進料檢驗人員是否已受訓或認證，是否有技能卡、教育訓練記錄等證據？

Hastheincominginspectorbeentrainedorcertified,andisthereevidencesuchasaskillcardoreducationaltrainingrecord?",★,,,

2,"檢驗員手中進料檢驗作業指導書是否為最新版本?是否有檢測原料膠粒MI值,衝擊強度等可靠性項目?

Istheinspector'sincominginspectioninstructionmanualthelatestversion?",,,,

3,"進料檢驗作業指導書中是否有詳細明確的入料檢驗標准(外觀標准,尺寸圖面等)

Isthereadetailedandclearinspectionstandard(appearancestandard,sizedrawing,etc.)?",★,,,

4,"進料檢驗作業指導書中是否有明確定義抽驗水平,批退標准?

Isthereacleardefinitionofthesamplinglevelandacceptancecriteriaintheinspectioninstructions?",,,,

5,"是否有完整的特采規範？對於特采之料件，是否要求工程技術單位驗證確認是否有風險？

Isthereacompleteacceptondeviationspecification?Isthereanyrequirementfortheengineeringunittoverifytheriskofit?",,,,

6,"進料檢驗作業指導書中是否有要求使用治具輔助檢驗?并說明如何使用治具檢驗(功能及尺寸)?

Istherearequirementfortheuseoffixturesintheinspectioninstructions?Howtousethefixtures(functionandsize)",,,,

7,"檢驗治具是否有要求定期校驗?

Istheinspectionfixturerequiredtobeperiodicallyverified?",,,,

8,"限度樣品,色板及治具等是否妥善保管?

Arethelimitsamples,swatchesandfixturesproperlykept?",,,,

9,"對免驗材料如何保證其品質？

Howtoguaranteethequalityoftheexemptedmaterials?",,,,

"备注：

Remark:","3分:有文件，執行良好;2分:有文件，絕大部分執行，少部分未執行;1分:有文件，少部分有執行，絕大部分未執行/無文件;有執行;0分:無文件，無執行;NA:此條款不適用于供應商.

3:executewellbasedonrelativefiles;2:Therearefiles,mostofthemareexecuted,andafewareneglected;1:Therearefiles,butafewofthemareexecuted/Thereisnotafile,butperformingwell;0:Nofile,andnoexecution;NA:Thisclausedoesnotapplytothissupplier.",,,,

PR2-007-063-R00,,,,,

YL,,,,,

QPACheckList-Plastic,,,,,

稽核编号Auditnumber:：,,,,,Page6of12

二.原料倉管理Rawmaterialswarehouse,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"物料堆放(含待驗區物料和庫存中物料)是否有整體規劃(儲存/標示/區隔高度/方向),以避免其損壞及防止混用？

Isthereageneralplan(storage/labeling/distanceheight/direction)formaterialstacking(includingmaterialsintheareatobeinspectedandmaterialsinstock)toavoiddamageandpreventmixing?",★,,,

2,"原材料倉是否有規劃原料區,二次料回收區,呆滯料區,不良品暫放區?

Doestherawmaterialwarehousehaveaplannedrawmaterialarea,asecondarymaterialrecoveryarea,asluggishmaterialarea,andatemporarydefectivearea?",,,,

3,"物料儲存區域之溫度與溼度是否加以監測?

Isthetemperatureandhumidityofthematerialstorageareamonitored?",,,,

4,"對于超過庫存期限之物料是否有提出申請由品管進行復驗？

Isthereanyapplicationformaterialthatexceedstheinventoryperiodtobere-inspectedbyqualitycontrol?",★,,,

5,"原材料收料,發料是否有做好單號記錄以便追溯?

Istherearecordofthereceiptnumberfortherawmaterialreceiptandreleasefortraceability?",,,,

"备注：

Remark:","3分:有文件，執行良好;2分:有文件，絕大部分執行，少部分未執行;1分:有文件，少部分有執行，絕大部分未執行/無文件;有執行;0分:無文件，無執行;NA:此條款不適用于供應商.

3:executewellbasedonrelativefiles;2:Therearefiles,mostofthemareexecuted,andafewareneglected;1:Therearefiles,butafewofthemareexecuted/Thereisnotafile,butperformingwell;0:Nofile,andnoexecution;NA:Thisclausedoesnotapplytothissupplier.",,,,

PR2-007-063-R00,,,,,

YL,,,,,

QPACheckList-Plastic,,,,,

稽核编号Auditnumber:：,,,,,Page6of12

三.配料Ingredients,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"是否有制定各原料與色粉/色母配比作業SOP?

IsthereaSOPforeachrawmaterialandtoner/masterbatchratio?",★,,,

2,"是否有制定水口料添加比率作業規範?

Isthereacodeofpracticeforthenozzleadditionratio?",,,,

3,"配料前料筒是否有清理乾淨

Whetherthebarreliscleanedbeforedosing",,,,

4,"是否有按配比標準要求做好稱重配比記錄?

Istherearecordofweighingproportionsaccordingtotheproportioningstandards?",,,,

5,"配料后原料是否有貼標籤標示區分?(不可採用不同原料材質袋混裝)

Istherealabeltodistinguishtherawmaterialsafteringredients?(Mixedwithbagsofdifferentrawmaterials)",,,,

"备注：

Remark:","3分:有文件，執行良好;2分:有文件，絕大部分執行，少部分未執行;1分:有文件，少部分有執行，絕大部分未執行/無文件;有執行;0分:無文件，無執行;NA:此條款不適用于供應商.

3:executewellbasedonrelativefiles;2:Therearefiles,mostofthemareexecuted,andafewareneglected;1:Therearefiles,butafewofthemareexecuted/Thereisnotafile,butperformingwell;0:Nofile,andnoexecution;NA:Thisclausedoesnotapplytothissupplier.",,,,

PR2-007-063-R00,,,,,

YL,,,,,

QPACheckList-Plastic,,,,,

稽核編號Auditnumber:：,,,,,Page7of12

四、注塑Injection,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"生產工藝站是否掛相對應機型之SOP(作業指導書)?版本是否正確?操作員是否了解SOP作業重點及步驟?

ArelatestrevisionWorkInstructionsforallareainplaceforoperatorstofollow?Havethestandardhandlingproceduresbeenestablishedandputon-siteforoperatorsfollowing?",★,,,

2,"成型設備是否有做點檢?是否有設備故障維護記錄管制?

Aretherepointinspectionformoldingmachine?Isthereevdiencetodomonstratethatequipmentaremaintainedonmalfunction.",,,,

3,"是否有成型條件表、成型條件記錄表、烘料記錄表、加料記錄表?

Isanyrecordformoldingconition,bakingandfeeding",★,,,

4,"注塑成型是否有管制料管膠料滯留的時間?

Whatisthemaxholdingtimeofmaterialintube?",,,,

5,"PQC所使用圖面、認可書、認可樣品、顏色標准值、外觀樣品是否為有效版本管制?

Isthereevidencetodomostratethatthedrawing,spec,approvalsamples,colorstandardvalue,cosmeticsampleareallwithversioncontrol",,,,

6,"是否依機型別制定檢驗規範SIP?

DidtheSIPSpeciallycontrolfordefferenttypeproduction?",★,,,

7,"所有檢測儀器、設備、治工具是否定期校正?

Isalltheinspectioninstrument,equipmentandgaugemonitoredregularly?Record?",,,,

8,"堆放物料是否有整體規劃(儲存/標示/限高/方式/方向/安全等)?

Isthematerialstackingsuitablelayout(location,identification,maxheadroom,directionandsafety)",,,,

9,"檢驗區是否劃分區域標示(待檢驗區;已檢驗區;不良品區;成品區等)?

Isalllacationsegregatedproperly,dividedandinentifywithincominginquarantinearea,qualifiedarea,rejectedareaandfinishedgoodarea.",,,,

10,"是否送每日首件給予IPQC品質確認?包含產品外觀,尺寸,可靠度測試?

Isfirstarticlecheckedbeforeproductionstart-up,includingcosmeticanddimension?",★,,,

11,"是否按規定時間對制程狀況及制程半成品進行巡檢抽測記錄？

Aretheinspectionandsamplingrecordsoftheprocessstatusandthesemi-finishedproductsoftheprocessperformedattheprescribedtime?",,,,

12,"是否對關鍵程參數及成品特性及重要尺寸列入SPC管制(FAIXbar-RCPKGR&R等)?

IsSPCusedforkeyprocessparameters,finishedgoodcharacteristicanddimensionss?Isthecorrectiveactiontakenfortheoutofcontrolstatus?",★,,,

13,"製程發現品質異常,班長及時回饋QC部門協助分析改善?

DoesprodectionteamfedbacktheissuetoQCdepartmentfortrackingrootcauseandcorrectiveactiontimely?",,,,

14,"是否有次料回收系統?是否有使用水口料或再生料?不同材質的水口料是否有分開擺放?

Isthereasecondarymaterialrecoverysystem?Arenozzlesorrecycledmaterialsused?Arenozzlesofdifferentmaterialsplacedseparately?",,,,

15,"模具壽命是否定期檢點管理(數量/良率)?模具生產過程中出現品質問題,PQC/班長是否及時進行分析尋找原因解決?

Isthedielifemonitoredregularly?DoesprodectionteamfedbacktheissuetoQCdepartmentfortrackingrootcauseandcorrectiveactiontimely?",,,,

16,"製造標籤是否可追溯?(品名/料號/廠商名稱/製造日期班級等)

Couldtheproductionlablebetrackedformaterialdescription,PN,vendoranddom?",,,,

"备注：

Remark:","3分:有文件，執行良好;2分:有文件，絕大部分執行，少部分未執行;1分:有文件，少部分有執行，絕大部分未執行/無文件;有執行;0分:無文件，無執行;NA:此條款不適用于供應商.

3:executewellbasedonrelativefiles;2:Therearefiles,mostofthemareexecuted,andafewareneglected;1:Therearefiles,butafewofthemareexecuted/Thereisnotafile,butperformingwell;0:Nofile,andnoexecution;NA:Thisclausedoesnotapplytothissupplier.",,,,

PR2-007-063-R00,,,,,

YL,,,,,

QPACheckList-Plastic,,,,,

稽核编号Auditnumber:：,,,,,Page8of12

五.噴漆印刷Spraypaint&Sprint,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"是否有調漆作業指導書?包含所用油漆廠牌型號?稀釋比率等

Isthereapaintadjustmentinstruction?Includingthemodelofthepaintmanufacturerused?Dilutionratio,etc.",★,,,

2,"線上開封過未用完的油漆/油墨是否有做防塵及有效期管控?

Areunusedpaints/inksthathavebeenunsealedonlineprotectedagainstdustandexpirationdates?",,,,

3,"印刷定位治具是否有編號列入校驗?

Isthenumberoftheprintingpositioningfixtureincludedintheverification?",,,,

4,"噴漆及印刷車間環境是否為無塵或潔淨室?是否有作監控並記錄?

Isthespraypaintingproductionfloorinacleanroomwithairfiltersandacontrolledenvironment?Monitoringandrecord?",,,,

5,"印刷SOP是否有註明所用定位治具編號,油墨型號,網版編號?

DoestheprintingSOPindicatethepositioningjignumber,inkmodelandscreennumberused?",,,,

6,"是否有制定烘烤條件作業SOP?產品烘烤后是否有按要求做好烘烤條件記錄?

IsthereaSOPforbakingconditions?Istherearecordofbakingconditionsasrequiredaftertheproductisbaked?",,,,

7,"是否依機型別制定SIP檢驗規範?

DidtheSIPSpeciallycontrolfordefferenttypeproduction?",,,,

8,"首件檢測是否有將可靠性測試項目列入管控?(如噴油膜厚,衝擊測試,鉛筆硬度測試,化學品測試等)

Isthereliabilitytestitemincludedinthecontrolofthefirstiteminspection(suchasfuelinjectionfilmthickness,impacttest,pencilhardnesstest,chemicaltest,etc.)",,,,

9,"檢驗儀器/設備是否經過校驗?

Istheinspectioninstrument/equipmentcalibrated?",,,,

"备注：

Remark:","3分:有文件，執行良好;2分:有文件，絕大部分執行，少部分未執行;1分:有文件，少部分有執行，絕大部分未執行/無文件;有執行;0分:無文件，無執行;NA:此條款不適用于供應商.

3:executewellbasedonrelativefiles;2:Therearefiles,mostofthemareexecuted,andafewareneglected;1:Therearefiles,butafewofthemareexecuted/Thereisnotafile,butperformingwell;0:Nofile,andnoexecution;NA:Thisclausedoesnotapplytothissupplier.",,,,

PR2-007-063-R00,,,,,

YL,,,,,

QPACheckList-Plastic,,,,,

稽核编号Auditnumber:：,,,,,Page8of12

六.熱熔HoltMelt,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"熱熔SOP是否有註明所用熱熔治具編號,所用熱熔配件規格及數量,熱熔參數條件等?

Doesthehot-meltSOPindicatethenumberofthehot-meltfixtureused,thespecificationsandquantityofthehot-meltpartsused,andtheparametersofthehot-melt?",★,,,

2,"熱熔機溫度是否有定期檢測確認?

Isthetemperatureofthefuserregularlycheckedandconfirmed?",,,,

3,"是否有做熱熔定位治具確保配件組裝到位?避免定位偏移或浮高?

Isthereahot-meltpositioningjigtoensurethattheaccessoriesareassembledinplace?Avoidpositioningoffsetorfloatingheight?",,,,

4,"是否有制定熱熔頭殘留碳化膠絲清潔頻率?

Isthereafrequencyforcleaningtheresidualcarbonizedrubberwireofthefuser?",,,,

5,"是否有制定熱熔結合力拉拔力測試規範?是否有列入首件/巡檢檢測項目?

Isthereahot-meltbondforcepull-outforcetestspecification?Isitincludedinthefirstitem/inspectiontestitem?",,,,

"备注：

Remark:","3分:有文件，執行良好;2分:有文件，絕大部分執行，少部分未執行;1分:有文件，少部分有執行，絕大部分未執行/無文件;有執行;0分:無文件，無執行;NA:此條款不適用于供應商.

3:executewellbasedonrelativefiles;2:Therearefiles,mostofthemareexecuted,andafewareneglected;1:Therearefiles,butafewofthemareexecuted/Thereisnotafile,butperformingwell;0:Nofile,andnoexecution;NA:Thisclausedoesnotapplytothissupplier.",,,,

PR2-007-063-R00,,,,,

YL,,,,,

QPACheckList-Plastic,,,,,

稽核编号Auditnumber:：,,,,,Page11of12

七.成品倉庫管理FinishedProductWarehouseManagement,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"成品入庫時尾數箱是否有做標示區分?是否有經過FQC檢驗合格并蓋PASS章?

Isthefinalnumberboxmarkedwhenthefinishedproductisputintostorage?IsitqualifiedafterFQCinspectionandstampedwithPASS?",★,,,

2,"成品入庫時是否有記錄入庫單號及數量?

Isthereastorageordernumberandquantitywhenthefinishedproductisstored?",★,,,

3,"倉庫成品是否有建立儲位查詢機制?

Doesthewarehousefinishedproducthaveastoragelocationinquirymechanism?",,,,

4,"結構相似成品是否拉開儲位隔離區分?

Doesthefinishedproductwithsimilarstructureopenthestoragespaceandseparateit?",,,,

5,"成品物料標籤是否有做顏色月份標示以輔助做好先進先出管制?

DoesthefinishedproductlabelhaveacolormonthlabeltoassistinFIFOcontrol?",,,,

6,"超保物料是否有提出QC複檢確認?

IsthereaQCre-inspectionconfirmationforthesuper-protectedmaterials?",,,,

7,"尾數箱是否有封箱做好防塵管控?

Isthereasealingboxinthetailboxfordustcontrol?",,,,

8,"備貨時是否依料號逐一備料,避免多款物料同時作業混料?

Whenstocking,doyoupreparematerialsonebyoneaccordingtothematerialnumbertoavoidmultiplematerialsbeingmixedatthesametime?",,,,

9,"備貨后是否有記錄出貨單號及數量以便追溯?

Haveyourecordedtheshippingordernumberandquantityafterstockingfortraceability?",,,,

10,"備好貨后是否有通知OQC檢驗合格蓋章后方可裝車出貨?

Afterpreparingthegoods,isthereanynotificationtoOQCforinspectionandstampingbeforetheycanbeloadedandshipped?",,,,

"备注：

Remark:","3分:有文件，執行良好;2分:有文件，絕大部分執行，少部分未執行;1分:有文件，少部分有執行，絕大部分未執行/無文件;有執行;0分:無文件，無執行;NA:此條款不適用于供應商.

3:executewellbasedonrelativefiles;2:Therearefiles,mostofthemareexecuted,andafewareneglected;1:Therearefiles,butafewofthemareexecuted/Thereisnotafile,butperformingwell;0:Nofile,andnoexecution;NA:Thisclausedoesnotapplytothissupplier.",,,,

PR2-007-063-R00,,,,,

YL,,,,,

QPACheckList-Plastic,,,,,

稽核编号Auditnumber:：,,,,,Page9of12

八.出貨檢驗Shippinginspection,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"檢驗區燈光條件是否符合XX要求?

DothelightingconditionsintheinspectionareameettherequirementsofXX?",,,,

2,"QOCAQL抽樣計劃是否符合XX要求?

DoestheQOCAQLsamplingplanmeetXXrequirements?",★,,,

3,"是否有制定符合客戶要求的成品檢驗規範?

Isthereaproductinspectionspecificationthatmeetscustomerrequirements?",,,,

4,"是否有建立客訴履歷,并將客訴項目列入檢驗SIP中管控?

HaveyouestablishedacustomercomplaintresumeandincludedthecustomercomplaintprojectintheinspectionandcontrolofSIP?",,,,

5,"零件圖紙是否有版本管制?

Isthepartdrawingversioncontrolled?",,,,

6,"客簽色板/限度樣品是否有造冊管理?存儲條件是否符合要求?

Istherearegistrationmanagementfortheguestswatches/limitsamples?Doesthestorageconditionmeettherequirements?",,,,

7,"出貨報告檢測項目是否包含可靠性測試項目?

Doestheshippingreporttestitemincludeareliabilitytestitem?",,,,

8,"出貨檢驗章是否可識別追溯到OQC檢驗員?

IstheshippinginspectionstamprecognizablebacktotheOQCinspector?",,,,

9,"特採物料是否有事先通報XXSQE并獲得書面批准?

HavespecialminingmaterialsbeennotifiedtoXXSQEinadvanceandobtainedwrittenapproval?",,,,

10,"檢驗批退物料是否有開CAR追蹤原因分析及改善對策并編號登記匯總?

IsthereaCARtrackingcauseanalysisandimprovementmeasuresforinspectionandrejectionofmaterials,andnumberregistrationsummary?",,,,

"备注：

Remark:","3分:有文件，執行良好;2分:有文件，絕大部分執行，少部分未執行;1分:有文件，少部分有執行，絕大部分未執行/無文件;有執行;0分:無文件，無執行;NA:此條款不適用于供應商.

3:executewellbasedonrelativefiles;2:Therearefiles,mostofthemareexecuted,andafewareneglected;1:Therearefiles,butafewofthemareexecuted/Thereisnotafile,butperformingwell;0:Nofile,andnoexecution;NA:Thisclausedoesnotapplytothissupplier.",,,,

PR2-007-063-R00,,,,,

YL,,,,,

QPACheckList-Plastic,,,,,

稽核编号Auditnumber:：,,,,,Page9of12

九.實驗室laboratory,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"檢測設備是否齊全?是否有經過校驗?

Isthetestingequipmentcomplete?Isitverified?",,,,

2,"是否有建立各檢測設備操作說明書?

Isthereaninstructionmanualforeachtestingdevice?",,,,

3,"操作人員是否有經過培訓合格上崗?

Istheoperatorqualifiedtotakeupthejob?",★,,,

4,"新項目導入時是否有建立測量作業指導書?

Isthereaguidelineformeasuringworkwhennewprojectsareintroduced?",,,,

5,"是否有建立信賴性/可靠性測試標準?

Isthereastandardforreliability/reliabilitytesting?",,,,

6,"是否有制定信賴性測試計劃并按計劃執行檢測記錄?

Isthereareliabilitytestplanandtestrecordsperformedasplanned?",,,,

十.KPI目標管理Managementbyobjectives,,,,,

NO.,"查核內容

Checkcontent","重點

keyitem","廠商自評

Vendorself-evaluation","XX復評

XXReview","注釋Remarks

(相應的文件及簡要說明，NA時需注明)

Comment(Thecorrespondingdocumentsandbriefdescriptions,NAshouldbenoted)"

1,"是否有依據上年目標達成狀況制定今年具有挑戰性的品質目標?

Isthereachallengingq