SIPA的吹瓶流程SIPA吹瓶机流程工作讲义

SIPA吹瓶流程教育訓練COURSEOUTLINE课程大纲

Machineoverview机械介紹Machineoverview机械介紹SIPA整個流程工藝動畫CLICK圖片一下就會有動作SIPA吹瓶机圖片SIPA上的儲存桶SIPA上的儲存桶SIPA儲存桶下部下料閘刀

Machineoverview机械介紹Pet粒子瓶坏成瓶一步法注塑阶段拉伸吹塑阶段两步法Pet粒子注塑阶段第一步第二步拉伸/吹制阶段瓶坏瓶坏成瓶Machineoverview机械介紹ECSFX20/80ECSE—extruderC－continueS－systemFX－flexibleHS－highspeed20－机器尺寸

80－机器注塑模腔的总数低压空压机高压空压机冰水机调温箱

PET干燥机空调

ECS主机和辅机ECS低压空压机.

冰水机

PET干燥机

空调

PPS主机和辅机PPSECS主机和辅机低压空压机:SIAD;ATLAS高压空压机:SIAD;ATLASPET干燥机:PLASTICSYSTEMS调温箱:PLASTICSYSTEMS冰水机:CARRIER;CLIVET空调:MUNTERS;EISBAR;THERMOCOLD(凉水塔）：BAC;EVAPCO吹塑模所使用的模溫机色母機SIPA吹瓶流程(一步法)PET粒子塑化除濕干燥注塑拉伸/吹制調整瓶子排出移動SIPA各個流程工藝Extruder擠出

Extruder擠出CLICK圖片一下就會自動播放Extruder擠出Extruder擠出CLICK圖片一下就會動播放第二階段－瓶坯注塑在吹塑階段結束后﹐塑化的PET通過分配系統﹐被從擠壓機出口接收并傳送到与模具相連的注塑器室中﹐將其注塑到模腔中.擠壓機Distribution分配器Distribution分配器Extruder擠出

注塑器交替工作并將樹脂以可調整的壓力和速度注入模具中﹐這取決于待製造的瓶坯的形式﹒PET從擠壓機到中央“星形”分布器﹐從這里到熱流道和通過注塑器到模具的流動是恒定的﹒模具（上和下）和注塑夾持機构的复合動作可獲得所需瓶坯以完成注塑和制模階段﹒注:製造瓶坯所需的時間（周期）取決于待製造的容器的几何形狀和重量,換句話說取決于瓶坯﹒週期也包括在模具內部冷卻瓶坯的時間﹒

Extruder擠出CLICK圖片一下就會自動播放中央分配器中央分配器中央分配器中央分配器Injection注射Injection注射CLICK圖片一下就會自動播放PET閥PET閥注模注模Centraldevice中央對中裝置Transfer傳送器Transfer傳送器Transfer傳送器Conveyorbelt傳送帶Transfer傳送器第三階段－移動在完成瓶坯的注塑和冷卻周期后﹐模具打開且傳送機构（一側一個）收取瓶坯并將其放到各自的傳送系統（傳送帶）上.瓶坯的本体出來的溫度約105℃﹐而瓶坯的瓶頸卻被冷卻到約80-90℃﹒在處理期間﹐瓶坯由輥環支撐﹐并使其保持在正确的位置﹐向其施加當少許的壓力以便不損坏其圓形和同心的特點.間歇工作的瓶坯傳送系統在以下各階段所述的以下階段也存在﹐直到產品卸載階段.

CLICK圖片一下就會有動作机械手机械手机械手上的托架机械手托架輸送鋼帶輸送鋼帶Conditioning調整Conditioning調整Conditioning調整第四階段－調整傳送帶將瓶坯送到熱調整區﹒該階段通過特殊的噴嘴將熱的空氣直接吹到瓶坯的整個表面可為以下的拉伸-吹制階段保持或達到理想的瓶坯溫度曲線圖﹐對于每類容器該圖各有不同﹒在該階段﹐為了保証熱的均勻分布﹐瓶坯本身被旋轉（輥球旋轉裝置）﹒

CLICK圖片一下就會有動作氣刀氣刀調整區調整區Stretching&Blowing拉伸吹制Stretching&Blowing拉伸吹制Stretching&Blowing拉伸吹制Stretching&Blowing拉伸吹制Stretching&Blowing拉伸吹制Stretching&Blowing拉伸吹制Stretching&Blowing拉伸吹制CLICK圖片一下就會有動作吹塑模吹塑模吹塑模內部Ejector排出Ejector排出Ejector排出第六階段－排出在吹制工藝結束后﹐容器通過傳送到達卸載站.卸載站可有選擇地配有不同的系統:通過設備吹制排出（成行）通過重力下落收集到平的傳送機构上流槽輪式排出器如果送到灌裝線﹐將吹制產品裝到氣流輸送機上的設備﹒

CLICK圖片一下就會有動作卸瓶區第一天結束液壓系統液壓滑塊compressorevaporatorcollectorflowswitchPLCI/OECSCHILLER-DESCRIPTIONANDCONTROLI/OI/OTemperaturesensorinletTemperaturesensoroutletCURRENTLOOPCondensationbatteryCHILLERCYCLEPressureTemperatureconditionGASPressureTemperatureconditionLIQUIDPressureTemperatureconditionGASCONDENSATIONBATTERYAIREVAPORATORWATERINLETWATEROUTLETEXPANSIONVALVECHILLERCONTROL-Carrier

BUTTONS1-Atwo-digitdisplayshowingthenumberoftheitemselected2-Afour-digitdisplayshowingthecontestsoftheitemselected3-Informationmenu4-Temperaturemenu5-Pressuremenu6-Setpointmenu7-Inputmenu8-Outputmenu9-Configurationmenu10-Alarmsmenu11-Alarmshistorymenu12-Operatinglogmenu13-Isusedtoscrollupwardofthemenuormodifiableparameters14-Isusedtoscrolldownwardofthemenuormodifiableparameters15-Givedaccesstothemodificationmode,orvalidatesamodification16-Isusedtostart/stopthechillerandmodifyitsoperatingtype17-Isusedforchoosethemenu

LEDSA-ThechillerisauthorizedtostartorisalreadyrunningB-Ledlit:CircuitAorchillershutdownbyallarmLedflashing:CircuitAorchillerrunningwithallarmpresentC-Ledlit:CircuitBorchillershutdownbyallarmLedflashing:CircuitBorchillerrunningwithallarmpresentD-LockcontactisopenE-Ledslit:Start/stopstatusofcompressorsALedsflashing:IndicatesthattheHPloadsheddingoptionisactiveoncircuitAF-Ledslit:Start/stopstatusofcompressorsBLedsflashing:IndicatesthattheHPloadsheddingoptionisactiveoncircuitB

BUTTONSI-Condenserleavingwatertemperaturein°CL-Condenserenteringwatertemperaturein°CM-PressioneeTemperaturadiaspirazionecircuitoBN-PressioneeTemperaturadiaspirazionecircuitoAO-PressioneeTemperaturadicondensazionecircuitoBP-PressioneeTemperaturadicondensazionecircuitoAQ-CompressoroperatinghoursAR-CompressoroperatinghoursBS-Controlpoint(setpoint+reset)in°C1234567179101181213141516QPGNROHMSLIABCDPETDRYERCONTROLEMERGENCYBUTTONSTARTBUTTONALARMTEMPERATURESETTINGDEWPOINTSETTINGMAINSWITCHNUMERICALKEYBOARDF1:Visualizethevideopage:

processtemperatureF2:Enable/disablehopperloader1(standfloorsystem)F3:Enable/disablehopperloader2(Groundbasedsystem)F4+SHIFT:Enableanddisablethestop-ventiledF5+SHIFT:alarmsresetF3:Visualizethevideopage:

rigenerationtemperatureESC:Returnatamainmenu

DIR:Permitsaccesstothemenu

SHIFT:Permitsvariationsifpressedtogetherwithapush-buttonF4orF5)ENTER:Confirmbutton

INS:PermitstheinputofnewparametersPETDRYERCONTROLF1:Visualizethevideopage:

processtemperatureF2:Enable/disablehopperloader1(standfloorsystem)F3:Enable/disablehopperloader2(Groundbasedsystem)F4+SHIFT:Enableanddisablethestop-ventiledF5+SHIFT:alarmsresetF3:Visualizethevideopage:

rigenerationtemperatureESC:Returnatamainmenu

DIR:Permitsaccesstothemenu

SHIFT:Permitsvariationsifpressedtogetherwithapush-buttonF4orF5)ENTER:Confirmbutton

INS:PermitstheinputofnewparametersMAINSWITCHNUMERICALKEYBOARDEMERGENCYBUTTONSTARTBUTTONALARMSTEMPERATURESETPOINT冷卻水流程圖服務空气流程圖壓力空气流程圖第二天結束检查你是否有必要的工具/文档和正确的处理方法我知道怎样处理吗？否机器所存在的问题对机器本身或对于人很危险吗？报警时我该做什么？行动指南消除警报声…评估报警情势复位报警并重启自动模式打电话到SIPA征求意见（提供机器型号及系列号）是问题解决了吗？什么问题发生?涉及到哪一位置，部分或零件？否什么地方发生问题？给出原因或解决方法了吗？这是我职权范围内的事吗？否我能单独做吗？是寻求帮助或有资格的人员叫来有资格的人员并向其解释所发生的事否是否在显示屏上察看报警信息是是電箱位置圖MO1-039Arackandheating主电柜A辅助电柜SIDEBSIDEA卡架4卡架3卡架2卡架1卡架10卡架12卡架9B辅助电柜卡架11卡架13卡架5卡架6卡架7卡架8卡架的位置V25+4AX+TFS16V25+32I/O+TFS16V25+32I/O+TFS8+TFS16PWRPPWRPPWRPPWRPRACK10RACK11RACK9RACK3RACK7RACK4RACK8RACK1RACK5RACK2RACK6RACK12RACK13V25+32I/OINTPPSTPSTPSTPSTPSTPSTPSTPSTPSTPST卡架序列SLAVEAMASTERSLAVEB挤压机和中央分配器注塑模A1的喷嘴1-16及A侧注塑模具升降运动注塑模具A2的喷嘴（1-16）+A侧机械手的升降运动-A侧拉伸杆的升降运动注塑模具A1的热流道+A1注射器+A1分配阀+A1热通道+A1注塑模具的喷嘴17-20

A2注塑模具热流道+A2注射器+A2分配阀+A2热通道+

A2注塑模具的喷嘴17-20

A侧气刀110注塑模B1的喷嘴1-16及B侧注塑模具升降运动注塑模具B2的喷嘴（1-16）+B侧机械手的升降运动-B侧拉伸杆的升降运动注塑模具B1的热流道+B1注射器+B1分配阀+B1热通道+B1注塑模具的喷嘴17-20B2注塑模具热流道+B2注射器+B2分配阀+B2热通道+B2注塑模具的喷嘴17-20B侧气刀110B侧气刀1120RACK7RACK8RACK6RACK11RACK13RACK1RACK3RACK10RACK5RACK9RACK2RACK4RACK12A侧气刀1120卡架-控制區域板卡功能板卡功能板卡功能1234561.手动2.

自动3.

开始循环4.

停止循环5.

停止报警6.

卸载7.确认加热8.停止加热9.开泵10.关泵11.运行驱动12.停止驱动78910111213.选择模局114.选择模具215.注射器装载16.注射器注射17.排坯器下降18.排坯器上升19.注塑模具打开20.选择低压21.选择高压22.传送器去模具123.传送器去模具224.挤压机排料131415161718192021222324ECSMASTERCABINETKEYBOARD(1)25262728293025.紧急开关26.

安全旁通27.溢出量旁通28.

门锁的电源旁通29.

安装SP2000时的电源旁通30.SP2000接口ECSMASTERCABINETKEYBOARD(2)電器元件和原理介紹電器元件和原理介紹第三天結束

SFL–SFR–ECS–PPS>水冷却系统（冰水机）开机模式<

确认所有出水阀和回水阀已打开确认旁路阀处于正确位置证实水塔水位（最后重置系统）打开水塔主电源,主开关置ON位启动再循环泵确认无阻碍（如过滤器阻塞）或影响分水积管中空气正确流量的因素（指机器含有空气交换设备）在前端控制面板置主开关于ON位按需要解决最后存在的报警，压下启动按钮>水冷却系统（冰水机）停机模式

<注意：只有在能保证机器各部分温度达到足够低的情况下进行！在前端控制面板压下停机按钮置主电源开关于OFF位停再循环泵关闭出水阀和回水阀仅贡培训使用警告如置身于高温工作区进行高压电气工作请穿戴好适用于工业环境的适当的保护性服装（如安全鞋，手套等）仔细阅读全部辅助设备操作手册中的有关安全操作的相关章节Machinestart-up机器的开机[ECSFX机器的开机、关机步骤］Machinestart-up机器的开机1.MainswitchonpositionON主电源开关打在开的位置。2.Checktheauxiliarydevicesandtheirefficiency检查辅助设备及其功效。3.Makesuretherearenoalarmsignals(Supervisor)andresetthealarms确定没有警报信号（监视器）并复位警报。4.SetoutthemachineintheManualmode把机器打到手动位置。5.Makesuretheredemergencypushbuttonshavebeenreleased确认红色紧急警报按钮已复位。6.Enablethemachineauxiliariesbymeansofthekeyselector把钥匙选择器拨到辅助设备激活位置。7.Enablethemachineauxiliaries激活辅助设备。8.Startupthepumps开泵。9.Opentheinjectionmolds打开注塑模。10.Insertthesafetydevicesoftheinjectionmolds插入模具安全装置。11.Enabletheheating打开加热。12.Makesuretherearenoalarmsignals(Supervisor)andresetthealarms确定没有警报信号（监视器）并复位警报。13.OpenthePETfeedingvalve打开PET输送阀。14.Purgetheextruder挤压机挤料。15.Cleanthenozzleandthecentraldistributorflangebymeansofabrasstool用黄铜工具清洁挤压机喷嘴和中央分配器法兰。[ECSFX机器的开机、关机步骤］Machinestart-up机器的开机16.Placetheextruderagainstthecentraldistributor挤压机前进至中央分配器。17.Placethetransferinfrontofthemoldwhichmustnotbepurged把传送装置移到不挤料的模具前。18.Puttheappropriateprotectivecoveroverthemoldcavity把挤料盒盖在模腔上。19.Testthemovementofthepinvalvesatleast3times(payattentionverycarefullytothenoisetheyproduce)检查针阀运动至少三次（特别注意运动声音）。20.Purgeallthemoldsoneatatime四个模具挤料。21.CleanthecavitieswithajetofcompressedairandmakesuretherearenoPETresiduesbyusingamirror用压缩空气清洁模腔，并用镜子检查，确定模腔内没有残余PET。22.Selectthedesiredfunctions选择所希望的功能。23.Makesuretherearenoalarms(Supervisor)andresetthealarms确定没有警报信号（监视器）并复位警报。24.SetoutthemachineintheAutomaticmode把机器打到自动位置。25.PressthepushbuttonRESETCYCLE(ifany)foratleast3seconds按住RESETCYCLE（如果有）按钮至少三秒。26.PressthepushbuttonSTARTCYCLEforatleast3seconds按住STARTCYCLE至少三秒。27.Makesurethemachineworksproperlyandeffectively确认机器工作是否正常。[ECSFX机器的开机、关机步骤］Machinestop

机器的停机1.ClosethePETfeedingvalve关闭PET进料阀。2.PressthepushbuttonMACHINEUNLOAD按MACHINEUNLOAD按钮。3.SetthemachineintheManualmode把机器打到手动位置。4.Purgetheextruder挤压机挤料。5.Turnoffthepumps关泵。6.Disabletheheating关闭加热。7.Turnofftheauxiliarydevicesonlyoncethetemperatureshavefallenbelow70°C(atleasttwohours)当温度降到70℃以下时，关闭辅助设备（至少两小时）。8.Startupthepumps开泵。9.Cleanandclosethemolds清洁并合上模具。10.Turnoffthepumps关泵。11.MainswitchonpositionOFF关闭主电源[ECSFX机器的开机、关机步骤］N.B.Proceduresfortraininguse!WARNINGPresenceofelectricalvoltageCarefullycheckthattherearenopeopleand/orthingsnearthemachinewhentheSP2000keyPresenceofhightemperaturezonesboardisbeingusedinthemanualmodeAlwaysusetheproperprotectiveclothingappropriateforanindustrialenvironment(safetyshoes,gloves,etc.)警告存在高温区域存在电压当手动方式使用SP2000操作手柄操作时，注意检查机器附近没有人或其他物品工作时必须使用适当的劳保用品（工作鞋、手套等）CAREFULLYREADTHECHAPTERREGARDINGSAFETYINTHEOPERATORMANUAL!

请仔细阅读安全规则ECSFX–ECSHS系列

>辅助设备开机规程<打开主电源开关启动冷却水系统循环泵（如果系统中存在此设备）启动冰水机启动冷却水塔启动低压空压机启动低压空气干燥机ECS主电柜：机器主电源开关置ON位启动PET干燥塔并启动过程温度加热启动防噪舱空调在进行模具挤料工作之前启动高压空压机启动高压空气干燥机在进行模具挤料工作之前启动吹塑模模温机>辅助设备关机规程<停下ECS吹瓶机关闭吹塑模模温机关闭高压空压机关闭高压空气干燥机置干燥塔过程温度为120°C（持续1小时）置干燥塔过程温度为50°C（持续1小时）关闭干燥塔关闭低压空压机关闭低压空气干燥机关闭冷却水塔关闭防噪舱空调关闭冰水机（当机器各部温度降至70°C）关闭冷却水系统循环泵吹瓶机主电源开关置OFF位

仅供培训使用警告存在高温工作区存在高压请穿戴好适用于工业环境的适当的保护性服装（如安全鞋，手套等）仔细阅读全部辅助设备操作手册中的有关安全操作的相关章节!

SFL–SFR-ECS

>高压空气压缩机的开机程序

<主电源开关打开排除冷凝水。从窗口检查油标。确认所有阀门及进油口打开。确认旁通开关处于正确位置。运转水泵。启动冰水机。把开关拨到UNLOAD位置。消除报警及警告。按START按纽。按LOAD按纽。在气体干燥器面板上把主开关打开。按气体干燥器的面板上的START按纽。

*注意：在长时间停机之后，在运行空压机之前，要把润滑油泵内的油注满，必要时用手动泵。>停机程序<把开关拨到UNLOAD位置。按STOP按纽。在空气干燥器的控制面板上按STOP按纽。关闭气体干燥器的主电源。关闭冰水剂。停止循环水泵。关闭主电源开关。

仅供培训使用警告如置身于高温工作区进行高压电气工作请穿戴好适用于工业环境的适当的保护性服装（如安全鞋，手套等）仔细阅读全部辅助设备操作手册中的有关安全操作的相关章节!

SFL–SFR–ECS–PPS

>(6-8bar)低压空气压缩机的开机程序<把主电源开关打开排放冷凝水确认所有阀门及进油口打开。按START按纽

>(6-8bar)

停机程序

<按STOP按纽。关闭主电源开关。

仅供培训使用警告如置身于高温工作区进行高压电气工作请穿戴好适用于工业环境的适当的保护性服装（如安全鞋，手套等）仔细阅读全部辅助设备操作手册中的有关安全操作的相关章节!

>BLOWMOLDCHANGINGPROCEDURE<

吹瓶模的更换程序Openthemold(ManualLowPressure)

在手动低压的状态下打开模具Turnoffthepumps

关泵Shutthedeliveryandreturnwaterlinesandblowajetofairinordertodraintheremainingwaterinthemachine

关闭并且切断冷却水的进水和出水管路,用气吹干净模具中的水Disconnectthewaterhosesfromthemoldplatesandmoldbottomplates

断开连接在模具上的水管Disconnectthethermocouplewhichcontrolsthemoldtemperature(onlyonconditionedmolds)

拔出装在模具上的热电偶（如果有的话）Disconnectthecompressedairhoseofthemoldbottomexpeller

从吹瓶模底模上拆除压力气管Removethelockingboltsfromthemoldbottomplate(DONOTtouchtheregulatingbolts)

从吹瓶模底模的平板上拆除锁紧螺栓（不要动调整螺栓）Extractthemoldbottomplatebymeansofappropriatetoolstryingtoavoidingitscontactwithothermechanicalparts(ifthemachineisequippedwithamoldbottomplateliftingpneumaticsystem,usetheSP2000keyboard)

用恰当的工具拆除吹瓶模底模，注意不要让磨具表面碰到其他金属表面。（如果此机器上有底模升降气动系统，可以用其升起吹瓶模底模）

>BLOWMOLDCHANGINGPROCEDURE<

吹瓶模的更换程序Unloosentheboltsfixingthecavityplateswithoutextractingthem

松开锁紧吹瓶模模腔平板的螺栓，但不要去除它们Installtheappropriatebracketsatthebeginningofthemoldplates

在模具的两端装上专用的托架。Unloosentheboltsfixingthemoldplatesandseparatethem(bymeansofabrasschisel).Tightenthebracketsattheminimumdistancetheregulatingholepermits

松开固定在模具板上的螺栓。调节托架使吹瓶模板之间的距离最小，锁紧托架。Removethemoldfixingboltscompletely

去除模具板固定螺栓Placetherollerskidinlinewiththemold,thenextractthemoldandplaceitonapalletmakingsureitisinaprotectedposition

把滚轴升降机固定在恰当的位置，推出吹瓶模放到升降机上，确保模具在升降机上位于安全状态Cleanthesurfacesofthetwomoldplatesbeforeinsertingthenewone

在装新模具之前清洁吹瓶模内表面Beforeinsertingitinthemachinecleanandapplyathinlayerofgreaseonthecavitysupportplatesofthemoldwhichhastobepositioned

在新模具安装之前，把模具上将会用于定位的表面均匀涂抹一层润滑脂Installtheappropriatebracketsatthebeginningoftheplatessupportingthenewmold,makingsuretheyarefixedattheminimumdistancetheregulatingholepermits(inthecaseofmodularmoldsinstallthejointingcentralbrackets)

在新的模具被安装之前，在磨具的两端安装托架，安装过程中确保模具的两块模板之间距离最小。

>BLOWMOLDCHANGINGPROCEDURE<

吹瓶模的更换程序Insertthebracketedmoldinitsplace,unloosenthebracketfixingboltsandinserttherearplateontheappropriatecenteringpinstighteningtheboltsoftherearplate(inthecaseofmodularmoldsremovethejointingcentralbracketsimmediatelybeforeinsertingthemoldinitsplace)

把模具装到辊轮车上,调整好位置后把模具送到吹瓶模具中,安装但不要锁紧模具和模具板之间的固定螺钉Fastentheboltsaontheoutermoldplateandremovethebrackets

旋紧内侧模具板上的紧固螺钉,拆除托架Applyathinlayeroffoodgreaseonthecenteringpinsandonthemoldbottomlockingsurfacesandtheninsertthemintheirplace

在吹瓶模底模锁紧定位处涂抹一层食品润滑脂,然后,把它装到模具上Fixthemoldplatebyfasteningtheboltsmanually

把锁紧螺栓锁紧Startupthepumpsandclosethemoldlittlebylittle(LowPressureManual)checkingthepositionoftheparts

开泵,在手动低压的状态下一点一点的合模,检查各个元件的位置Tightentheboltsandmakesuretheslidingbearingsonthecamsmovefreely

锁紧模具底模上的调节螺栓,确认滚轮在导轨上旋转正常Openandclosethemoldrepeatedly(performthelastmovementintheManualHighPressuremode)checkingthepartsagainoncethemoldisclosedandmakesurethebearingsmovefreely

现在手动低压状态下反复开合模,最后在手动高压下开合模,每次合模以后确认滚轮能够旋转自如Reconnecttheairandwaterpipelines,openthedeliveryandreturnwaterlinesandmakesurethattherearenofluidleaks

重新连接气体和水的管线,打开进水和出水的阀门,确认没有流体泄漏Replacethemechanicalstopsonthestretchrodunit(Stopper)andupdatetheMachineRecipe

更换机械限位器并且更新MACHINERECIPE

>BLOWMOLDCHANGINGPROCEDURE<

吹瓶模的更换程序N.B.Proceduresfortraininguse!

WARNING警告Presenceofhightemperaturezones存在高温区域Presenceofelectricalvoltage存在危险电压Carefullycheckthattherearenopeopleand/orthingsnearthemachinewhentheSP2000keyboardisbeingusedinthemanualmode当用SP2000键盘操作时，小心检查是否有人或杂物在机器里面Alwaysusetheproperprotectiveclothingappropriateforanindustrialenvironment(safetyshoes,gloves,etc.)工作时，一定要穿工作服，工作鞋，手套等等。CAREFULLYREADTHECHAPTERREGARDINGSAFETYINTHEOPERATORMANUAL!请仔细阅读安全要领ECSFX

>MOLDCHANGINGMETHOD模具的更换<Moldremoval模具的拆除

Shutthedeliveryandreturnmoldcoolingwaterlines

关闭冷却水的进水和出水阀门Emptythewaterofthemoldcircuitusingtheappropriatehoses(blowajetofairintothehosestodischargethewatercontainedinthemold),thendisconnectthehoses

把模具中的水清干净.用专用的管子接到模具上,用气把模具中的水吹出,然后拆除管子.Disconnecttheconnectorsfromtheelectricboxlocatedinfrontofthemold

把模具正前方的电盒的电线接头拔开.Withaclosedmold,removethescrewsfixingtheupperandlowerhalf-molds

在模具关闭的情况下,拆除固定在上下模具上的紧固螺钉.Unlocktheflangesholdingtheejectioncolumnsonthetable(donottouchtheadjustment)

拆除固定在排坯器平板上的排坯器导柱的锁紧法兰.Unscrewthecolumnsfromtheejectionplate

从排坯器平板上旋出导柱,Loosenthescrewsconnectingtheinjector(heatthedistributionvalveto110/120°C)

(在分配阀温度到110／120°C后)松开PET阀和模具间的紧固螺钉。Openthepress(ManualLowPressure)

打开手动低压ECSFX

>MOLDCHANGINGMETHOD模具的更换<Installtherollercartandfixittothelowerpressplate

把滚轴车固定在低压平台上Liftthemoldwiththemanualpump

用手压泵升起模具Removethemold,makingitrolltowardtherollercart

把模具推到滚轴车上Removethemold

移走模具Cleanandlubricatethemoldsurfaces,thenputitonapalletandcoveritwithanylonsheet

清洁并且润滑模具的表面，把模具放到一个平台上并且用塑料布盖上Cleanandlubricatethepresssurfaces

清洁并且润滑模具平台表面RemovethePETfromtheinjectionjointflange

清洁出PET从热流道进口处RemovetheOR(Incoe)andcleanitsseat

拆除密封圈（钢圈）并清洁密封圈底座InstallthenewOR(Incoe)initsseat

装上新的密封圈

ECSFX

>MOLDCHANGINGMETHOD模具的更换<Installingthenewmold装上新的模具

LoadthenewRECIPEandMACHINEDATA(MMIMaintenanceLevel)

下载新的RECIPE和MACHINEＤＡＴＡEnablethePressRegulationfunction

激活模具调整功能WiththeSP2000keyboard,carryoutthesynchronizingcommand,maintainingituntilthe“commanddone”itemisdisplayedonthescreen(checkthereallevelontheMMI)

用手柄键盘操作同步链条，调整模具同步系统直到操作手柄显示commanddone为止Cleanthesurfaceoftherollercartandrestthemoldonit

清洁辊轮车并且把模具放到上面InstallthenewORintheirseats(checkthatthepressplateisclean)

装上新的密封圈，检查模具平台表面是否清洁Insertthenewmoldand,withcare,positionitagainstthemechanicalstoppers

小心的装上模具，根据金属限位器来调整它的位置Lowerthemoldwiththemanualpump

把手动泵卸载，降下模具Removetherollercart移走辊轮车InstallandtightenthelockingscrewsofthelowerpartofthemoldtolockatNM______安装并且旋紧底膜上的锁紧螺母，把模具固定在平台上InstallandtightenthelockingscrewsoftheinjectortolockatNM______(heatthedistributionvalveto110/120°Candusehightemperaturegrease)安装并且旋紧PET阀上用于连接模具的螺钉（把分配阀温度升到110／120°C，并且在螺钉上涂抹耐高温油Inserttheelectricalconnectors安装上电盒ECSFX

>MOLDCHANGINGMETHOD模具的更换<Physicallycheckthatthethicknessoftheupperplateisequaltothatofthemoldremoved;ifnot,loosenthecounter-nutsoftheejectionpinsfromthetable检查模具上表面与上模之间的间隙，如果不合适，调整排坯板Closethepress(ManualLowPressure)手动低压合模Tightentheejectionplatecolumns(inthecaseofpoint12.adjustandlockthecounter-nutsoftheejectionpinsfromthetable)旋紧排坯器导柱InstallandlocktotightenatNM______thelockingscrewsoftheupperpartofthemold安装并且锁紧上半模具的螺钉Check,andfinallyadjust,themovementlimitswitchesoftheejectionplate检查并且最后调整与排坯器有关的位置传感器Openthepress(ManualLowPressure)手动状态下打开模具CheckthemovementandheightsbyopeningandclosingthemoldinManualLowPressure手动状态下开合模具，检查其运动状态和运动高度Connectthehosesandopenthecoolingwater(deliveryandreturnlines)打开冷却水的进水和出水开关Bleedtheairfromthecircuit,checkingforthepresenceofpossibleleaks排出水中的气体并且检查是否有漏水出现CheckthemovementbyopeningandclosingthemoldinManualHighPressure在手动高压的状态下检查模具的打开和关闭运动状况Enablemoldheatingto70/80°C(Supervisor)andchecktheoperation激活模具加热，设定温度到70／80°C并且检查操作

N.B.Proceduresfortraininguse!

ECSFX

>MOLDCHANGINGMETHOD模具的更换<WARNING警告Presenceofhightemperaturezones存在高温区域Presenceofelectricalvoltage存在危险电压Carefullycheckthattherearenopeopleand/orthingsnearthemachinewhentheSP2000keyboardisbeingusedinthemanualmode当用SP2000键盘操作时，小心检查是否有人或杂物在机器里面Alwaysusetheproperprotectiveclothingappropriateforanindustrialenvironment(safetyshoes,gloves,etc.)工作时，一定要穿工作服，工作鞋，手套等等。CAREFULLYREADTHECHAPTERREGARDINGSAFETYINTHEOPERATORMANUAL!仔细阅读安全要领ECSFX

>METHODFORPINVALVECHANGE<Openthemold(ManualLowPressure)ShutthedeliveryandreturncoolingwaterlinestothecavitysupportplateEmptythewaterofthemoldcircuitusingtheappropriatehoses(blowajetofairintothehosestodischargethewatercontainedinthemold),thendisconnectthehosesDisconnecttheconnectorsfromtheelectricboxlocatedinfrontofthemoldRemovethescrewsfixingthecavitysupportplate,includingthescrewsliftingthehotmanifoldClosethepress(ManualLowPressure)Inserttwoscrewsintherelativecamforliftingthecavitysupportplate(screwthemintotheholesonthesidesoftheplateitself)Openthepress(ManualLowPressure)-PayATTENTIONtothecables!-ATTENTION:removetheguidebushings!Withthemoldopen,checkthedistancebetweenthetipofthepinvalveandtheinletconeofthethrustcup,preparing4aluminumspacesofadequatesizethatpermitthepinvalvestoenterintothecupsby2-3mminthedescentphaseofthehotmanifoldUnscrewtheconnectionscrewsoftheinjector(heatthedistributionvalveto110-120°C)TightenthelockingscrewsofthehotchannelN°2flangeMovetheelbowfromtheinletofthehotmanifold(breakingpossiblecoldmaterialwithabrasschisel)CleanandremovethematerialfromthesurfaceofthehotmanifoldRemovethecoldmaterialfromthepinvalvesusingtheappropriatetools:scraper,toolbit,bufferetc.Enablemoldheatingto240-250°C(Supervisor)Waitforthematerialtoreachamelted/rubberystateInserttwoflataluminumspacersofabout5/10mmontheedgesofthehotmanifoldsurface(topreventthetemperatureofthehotmanifoldfromdamagingtheORofthecavities)Closethepress(ManualLowPressure)-PayATTENTIONtothecables!RemovetheliftingscrewsofthecavitysupportplateOpenthepress(ManualLowPressure)Lubricatetheliftingscrewsofthehotmanifoldwithhightemperaturegrease,insertthemandpartiallytightenthem-ATTENTION:thesescrewsmustbelongerbyabout5-10mmcomparedtotheoriginals(seepoint16.)!ECSFX

>METHODFORPINVALVECHANGE<Closethepress(ManualLowPressure)Inserttwoscrewsintherelativecamsforliftingthecavitysupportplate(screwthemintotheholesonthesidesoftheplateitself)Openthepress(ManualLowPressure),alsoliftingthehotmanifold-PayATTENTIONtothecables!Disablethemoldheating(Supervisor)RemovethepinvalvepistonlockingflangeExtractthepistonandremovethe3flangelockingscrewsCheckthedimensions,theconcentricityandbordersofthenewpinvalveAssemblethepistonandtherelativeinternalflangewiththeappropriatescrews,usingmediumstrengthsealant(Loctite)-PayATTENTIONtothesealinggasketsandtheOR!CheckthepistonhousingandtheOR(replacethemifnecessary)LightlylubricateandinstallthecompletepistoninthepinvalvesupportplateInstallthepistonlockingflangeandtightenthescrewsChecktheoperationofthenewpinvalveusingairat5bars(atmaximum)Keepingthe“PinValveOpen”commanddischargetheairpressurewiththepressurereducerReplacetheVespelinthediskofthethrustcupandkeepitonthetipofthepinvalve,inordertomakeiteasiertoinsertwhenthehotmanifoldisputbackintopositionInstallthenewOR(Incoe)initsseatEnablemoldheatingto240-250°C(Supervisor)Waitforthematerialtoreachamelted/rubberystateInsertthe4aluminumspacersbetweenthebaseofthemoldandthecavitysupportplateClosethepress(ManualLowPressure)-PayATTENTIONtothecables!CheckthatthecupdiscisinsertedinitsseatOpenthemovementairvalvetothepinvalvesandgraduallyincreasethepressure(upto2-3bars),checkingthatallofthepinvalvesarelocatedwithinthecupsRemovethe4aluminumspacesandlowerthehotmanifoldinitsposition(ManualLowPressure)RemovethetwoliftingscrewsofthecavitysupportplateECSFX

>METHODFORPINVALVECHANGE<Openthepress(ManualLowPressure)Insertandtightentheliftingscrewsofthehotmanifoldto50%ofthecouplingInstallandtightenthelockingscrewsofthecavitysupportplatetoNM_____,startingfromthecentralonesandproceedinginacrosspatternInstallandtightenthelockingscrewsoftheinjectorandhotcannelN°2tolockatNM______(heatthedistributionvalveto110-120°Candusehightemperaturegrease)ReconnecttheconnectorsoftheelectricalboxlocatedinfrontofthemoldReconnectthehosesandopenthecoolingwatervalves(deliveryandreturnlines)Bleedtheairfromthecircuit,checkingforthepresenceofpossibleleaksEnablemoldheatingto70-80°C(Supervisor)andchecktheoperationN.B.TrainingDept.procedures!

WARNINGPresenceofhightemperaturezonesPresenceofelectricalvoltageCarefullycheckthattherearenopeopleand/orthingsnearthemachinewhentheSP2000keyboardisbeingusedinthemanualmodeAlwaysusetheproperprotectiveclothingappropriateforanindustrialenvironment(safetyshoes,gloves,etc.)CAREFULLYREADTHECHAPTERREGARDINGSAFETYINTHEOPERATORMANUAL!

手柄動作序列1手柄動作序列2第四天結束ECSFX–ECSHS系列

维修保养程序每日维护清洁主机和防噪舱软管的视觉和物理检查（气动，水和液压系统），接头的连接：检查它们的完整性和无泄漏（只在可接近区域）除去压力调节阀析出的聚合物（气动系统，8bar）检查安全限位开关的操作性能检查紧急制动按钮的操作性能检查是否有PET融料从中央分配器和注塑器单元泄漏每48小时维护清洁吹塑模对中销和锁紧表面润滑模唇清洁干燥塔过滤器除去干燥塔分离过滤器的积尘ECSFX–ECSHS系列

维修保养程序ECSFX–ECSHS系列

维修保养程序每两周维护润滑挤压机滑行导向块润滑挤压机滑行轮润滑传送装置滑行导向块润滑传送装置滑动悬臂的滑行导向块清洁调温站风扇过滤器清洁水循环系统热交换器过滤器清洁电柜过滤器清洁传送带润滑密封导向凸轮确认拉伸气缸锁紧螺钉已拧紧除去服务空气分离装置析出的聚合物检查加载料斗吸料过滤器的效率检查吸料管完整性ECSFX–ECSHS系