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模具英语大全-51.Injectionmolding(注塑成型)Injectionmoldingisamanufacturingprocessusedtoproducepartsbyinjectingmoltenmaterialintoamold.Themoltenmaterial,usuallyathermoplasticorthermosettingpolymer,solidifiesandtakestheshapeofthemold.Injectionmoldingiswidelyusedinvariousindustriesbecauseitallowsfortheproductionofcomplexandprecisepartswithhighefficiency.2.Ejectorpins(顶针)Ejectorpinsarecylindricalpinsusedininjectionmoldingtoejectthefinishedpartsfromthemold.Theyareplacedintheejectorplateandpushthemoldedpartsoutofthemoldcavity.Ejectorpinscanbemadeofvariousmaterials,suchashardenedsteelorbronze,andcomeindifferentshapesandsizesdependingontherequirementsofthemoldingprocess.3.Runnersystem(流道系统)Therunnersystemininjectionmoldingreferstothechannelsthroughwhichthemoltenmaterialflowsfromtheinjectionmachinetothemoldcavity.Itincludesthesprue,runners,andgates.Thesprueisthemnchannelthatconnectstheinjectionmachinenozzletothemoldcavity.Therunnersdistributethemoltenmaterialtodifferentcavities,andthegatescontroltheflowofthematerialintothecavities.Thedesignoftherunnersystemcanaffectthefillingpattern,cooling,andoverallefficiencyoftheinjectionmoldingprocess.4.Venting(排气)Ventingisanimportantaspectofinjectionmoldingthatinvolvestheremovaloftrappedrorgasesfromthemoldcavityduringthemoldingprocess.Insufficientventingcanleadtodefectsintheparts,suchasvoids,burns,orsurfaceimperfections.Properventingisnecessarytoensurethesuccessofthemoldingprocessandthequalityofthefinishedparts.Ventingcanbeachievedthroughthedesignofthemold,addingventingchannels,orusingventingdevices.5.Cavitypressure(腔压)Cavitypressurereferstotheinternalpressureexertedonthemoldcavityduringtheinjectionmoldingprocess.Itisanimportantparameterthataffectsthequalityandconsistencyofthemoldedparts.Monitoringandcontrollingthecavitypressurecanhelpdetectandpreventdefects,suchasshortshots,flash,orwarpage.Cavitypressuresensorsareoftenusedininjectionmoldingmachinestoprovidereal-timefeedbackandensureaccurateandstableproduction.6.Overmolding(双色注塑)Overmoldingisamoldingprocessthatinvolvesmoldingonematerialoveranothertocreateasingle,integratedpart.Itisoftenusedtoaddfunctionaloraestheticfeaturestoabasepart.Intheovermoldingprocess,thebasepartisfirstmolded,andthenasecondmaterialisinjectedoverittocreatethefinalpart.Thesecondmaterialcanbeofadifferentcolor,texture,ormaterialproperties.Overmoldingiscommonlyusedintheproductionofhandles,grips,andsoft-touchsurfaces.7.Moldtemperaturecontrol(模温控制)Moldtemperaturecontrolisanimportantfactorintheinjectionmoldingprocessasitaffectsthequalityandpropertiesofthemoldedparts.Propertemperaturecontrolisnecessarytoachieveuniformfilling,cooling,andsolidificationofthemoltenmaterial.Ithelpspreventdefects,suchassinkmarks,warping,anddimensionalvariations.Moldtemperaturecanbecontrolledusingvariousmethods,suchascoolingchannels,wateroroilcirculation,orelectricheaters.8.Partingline(分型线)Thepartinglineininjectionmoldingreferstothelinewherethetwohalvesofthemoldmeetandseparatetoreleasethemoldedpart.Itisalsocalledthemoldsplitline.Thelocationofthepartinglineisanimportantconsiderationinmolddesignasitcanaffecttheappearanceandfunctionalityofthepart.Caremustbetakentominimizethevisibilityofthepartinglineandensureasmoothandconsistentsurfacefinish.9.Moldmntenance(模具维护)Moldmntenanceisacriticalaspectoftheinjectionmoldingprocesstoensurethelongevityandperformanceofthemolds.Regularmntenanceandcleaningarenecessarytopreventdamage,wear,orcontaminationthatcanaffectthequalityofthemoldedparts.Moldmntenanceincludestaskssuchascleaning,lubricating,inspecting,andrepringthemolds.Italsoinvolvestheproperstorageandhandlingofthemoldswhennotinuse.10.Moldreleaseagent(脱模剂)Amoldreleaseagentisasubstanceappliedtothemoldsurfacetopreventtheadhesionofthemoldedparttothemoldcavity.Ithelpsfacilitatetheeasyreleaseofthepartaftersolidification.Moldreleaseagentscanbeintheformofaspray,liquid,orpasteandaretypicallymadeofsilicone,wax,orotherlubricatingmate
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