葆德Dodge减速机产品选型CN课件

产品总览-2012览表Quantis产品总览应用选型Dodge-PT.com/在线工具国际化的仓储装配中心实际应用Quantis产品线RHB–直角螺旋伞齿轮MSM–轴装电机ILH–同心轴QuantisProductLineQuantis产品线八个型号:效率:

输入功率: 箱体形式:

输出法兰:速比范围: ILH38–ILH168RHB38–RHB168MSM38–MSM168ILH&MSM:单级传动效率98%RHB:效率94%0.18kW–55kW(0.25Hp–75Hp)ILH&RHB:地脚安装或者法兰安装MSM:各种安装方式B5&B14,Nema(ILHSingleReduction)ILH:1.41:1-359.30:1MSM:6.65:1-350.03:1RHB:4.83:1-306.08:1ILH单级减速型号:ILH38–88速比1.41:1to14.46:1输出法兰:NEMA尺寸38-68轴:公制/英制能和ILH/RHB/MSM串联夹紧电机联接法兰IEC(B5)71Dto200DNEMA56Cto360TC整体齿轮电机0.18kW–7.5kW0.25Hpto10Hp3件套电机联接（法兰+联轴器）IEC(B5)80Dto250DNEMA56Cto360TC单独的输入公制和英制轴Quantis输入型式7ClampCollarvs.3-Pc.CoupledonQuantisClampCollarinputisthelowestinitialpurchasepricemethodtocoupleamotor应用大多数场合3-PieceCoupledreducersarebetterfor:应用于高载荷变化应用于客户希望电机和减速器间有弹性联轴器应用于逆止器场合而不是制动电机Quantis

3-PIECECOUPLEDCLAMPCOLLAR

Quantis一体化电机容量

目前产品:

0.18–7.5kWIEC(0.25–10hpNEMA)Voltages/FrequenciesAvailable

220/400v,50Hz230/460v,60Hz

575v,60Hz

制动电机

0.18–4kW(0.25-5Hp)utilizeDodgeShortSeriesBrakes

5.5-7.5kW(7.5&10Hp)UtilizeDodgeD-SeriesBrakes将来产品:

9.2–37kW(15–50Hp)

Washdownproductline

ModificationcapabilitiesAvailable2012关键产品先进=更高效kW/HpQuantisEff.SEWDRE(Epact)SEWDRP(Premium).75/175.5%82.5%85.5%1.1/1.586.5%84.0%86.5%1.5/286.5%85.5%86.5%2.2/3

87.5%87.5%89.5%3/590.2%87.5%90.2%5/7.591.7%89.5%91.7%7.5/1092.4%89.5%91.7%Quantis输出型式ILH

单外伸实心轴RHB

单外伸实心轴

双外伸实心轴

空心轴套

双锥套

欧制收缩盘

(Metriconly)无键锥套

(New)MSM

单外伸实心轴

空心轴套

双锥套 EuropeanShrinkDisk(Metriconly)KeylessBushing(New)TwinTaperedBushingSystem双锥套系统

StandardBushingKitShortShaftBushingKit

容易装拆

减少减速器晃动

球墨铸铁DuctileIron

8度锥度

公制/英制孔B5FlangecannotbeusedwithTTBMountingsurfaceBoltheadsextendbeyondmountingsurface无键联接一空心轴外套安装在实心轴上能从右侧拧紧只有公制孔欧制收缩盘RHB欧制收盘安装位置RHB实心轴位置怎样工作?锁键盘套有缝锥套上，拧紧螺丝紧套在实心轴上这种设计的好处是一收缩锥套可以配多种尺寸的孔

SimilarinconcepttotheGrip-Tight/Imperialbearingconcept客户得益客户无需加工键槽更加灵活能够用外贸等级的轴

QuantisQ-无键收缩锥套

Non-ClampBushingShrinkDiscClampingBushingQuantisQ-无键锁紧锥套RHB/MSM38BushingSizes:1.000RHB/MSM48BushingSizes:1.000,1.125,1.25,

1.375,

1.4375RHB/MSM68BushingSizes:1.250,1.375,

1.4375,1.625,

1.6875RHB/MSM88BushingSizes:1.4375,1.625,1.6875,1.9375,2.000RHB/MSM108BushingSizes:1.9375,2.000,2.1875,2.4375Q-无键锁紧轴尺寸MetricBoreswillbecomeavailablein2012ILH/MSM减速机包含各种斜齿轮所有齿轮为合金钢材

所有齿轮渗碳淬硬，磨齿精度DIN7(AGMAclass10/11)齿轮最大扭矩和低噪声优化设计效率98%

ILH/MSMGearing

RHB减速机包含各种斜齿轮和螺旋伞齿轮所有齿轮为合金钢材

所有齿轮渗碳淬硬，磨齿精度DIN7(AGMAclass10/11)–伞齿轮研磨齿轮最大扭矩和低噪声优化设计效率94%

RHBGearing

热功率热功率高于电机功率关键的应用场合检查:输入转速(3600RPMmax)最小速比最高环境温度热功率基于TEFC电机直联在减速机减速机的冷却取决于电机风扇的空气流量如果热功率低于电机功率，选择大一档齿轮箱标准油封是丁晴橡胶(NBR)单唇密封在齿轮电机法兰双唇密封在单独的输入端双唇密封在所有的输出端双单唇密封在输入端可选Viton(FKM)用于合成油

Quantis油封

Quantis去重污油封HarshDutySeals保护旋转轴表面安装没有损坏风险额外的油封唇排除污染物单独的油封系统防止轴腐蚀和污染橡胶覆盖在油封的内圈和外圈油脂保护和防止油封干燥3241HarshDuty(XT)在输出轴可选onlyavailablematerialisNitrileBestprotectionagainsthighpressuresprays,sanitizingsolutionsandabrasivematerials所有减速机在工厂灌注油Mobilgear600XP220安装位置必须注明

环境温度:MineralOil矿物油: -12°Cto41°C(+10°Fto105°F)Synthetic合成油: -29°Cto60°C(-20°Fto140°F)可替代油:Synthetic:MobilSHC626,629,630,634FoodGrade:ChevronFM460X

润滑

润滑考虑因素最好的实际–遵从工厂推荐返修使用推荐品牌油而不是混合油脂合成润滑油能够提高齿轮箱性能但是和油封不兼容偏离推荐的油可能导致齿轮箱性能低下或者提前失效不要过量灌注导致油温升高RHBsizes48–168configuredasA4带有可视油位计和加长呼吸器A4要求最大油位容量来润滑高速齿轮啮合面呼吸器通过铁管升高防止油雾喷出RHBA4安装位置第一次啮合齿轮缺少润滑油非水平安装必须描述清楚安装位置要求某些位置需要额外的弯管接头检查油位或者提升呼吸器QuantisEZKleenProductE-ZKleenIndustries

FoodHandling食品

Bottling瓶注

Pharmaceutical制药

Medical医药

Chemical化学

HarshDutyEnvironments高污染环境Quantis-ProcessingCarrotsQuantis-ChemicalMixingEquipmentQuantisEZKleenProductOfferingEZKleenProductOffering:Products: ILH,RHB&MSMSizes: 38thru108Inputs: Clampcollar3-pieceCoupling Separate(shaft-in)Shafts: SingleSolidShaftDoubleSolidShaft(RHBonly)StraightHollowBoreTaperedHollowBoreHousings: FootMountedFlangeMountedQuantisEZKleenProductProductFeatures:UniqueProtectiveCoatingSystemThinDenseNickelComposite(TDNC)platedoutputshaftsWhiteorstainlesssteelcolortopcoatFactoryfilledwithmineral,syntheticorfoodgradeUSDAH-1lubricantsOne-waywashdownspringloadedbrassbreatherNon-cavityhardwareStainlesssteelkeysprovidedwithsolidshaftsandtwintaperedbushingsWatertightgasketonc-faceinput,betweenmotorandreducerXTHarshDutyOutputSealE-ZKleenwithoutrust,chipsorflakesEZKleenProduct:Tobeusedinwashdownfood/beverageapplicationswherethecustomerwillroutinelywashdowntheequipmentStainlessSteelorWhiteEpoxyPaintwithTDNCShaftPlating:Tobeusedinapplicationsthataredusty/dirty,verylimited,mildwashdownapplicationsStainlessSteelorWhiteEpoxyPaint,NoTDNCShaftPlating:Tobeusedinapplicationsthataredusty/dirty,nowashdownQuantis–LevelsofWashdownProtectionQuantisEZKleenQuantis附件RHBTorqueArmBracket(K)forShaftMountedApplicationsUtilizingthe“BF”StyleHousingRHBTieRodKit(KR)includesmountingbracket,adjustablelengthtorquearmandfulcrumwithfastenersRHBTieRodKitRHBTorqueArmBracketQuantis附件ProtectiveSafetyCoversQuantis附件防倒转装置联轴器三件套或者轴装式需要一个最小的输入转速AllILH,MSMorRHB减速机可以正反转，无逆止器和制动闸时Quantis逆止器Quantis附件Positionsthereducer,providingsimplifiedinstallationandservicingofbeltandchaindrivesILHDouble/TripleReductionReducerILHSlideBaseQuantis应用–垂直泥搅拌ILH-VerticalMudAgitatorOEM:O'DrillMCM

Application:OilFieldapplicationonland&offshoredrillingrigs.Tanksareusedtoholddrillingmudforthedrillingprocess.Agitatorsmixedthemudsoitdoesnotsticktothebottomoftank.Mudisusedtolubricatethedrillingbitusedinthehole.

Inline(ILH)agitatorsarethenewtrendandusedmostlyonoffshorerigstosavespace.RightAngleHelicalBevel(RHB)areusedonlandrigsandhaveaveryhighdemandinthemarketplace.Quantis应用–庄稼加工流程EndUser:CogginsFarms–CarrotDivisionApplication:ConveyorsystemmovingcarrotsintoaprocessingfacilityUserspecification–KeylessmountingconnectionLeaningtowardsSEWSolution:QuantisQ-Loc

–KeylessBushingSystemEndUser:TeichertAggregatesSpecificationChange:Allfutureconveyorgearingrequirementswillbebeltless.Teichert’sdecisiontostopspecifyingbelteddriveswasbasedprimarilyon“Safety

Concerns”andperceived“MaintenanceBenefits”Competition:SEW/EurodriveSomeplantexposureduetoavarietyofOEMequipmentsuppliedovertheyearstoTeichertwithEurodrivegearingSEWdidnothaveplantrelationships,norhadtheyearnedareputationfordurabilityduetotherelativelysmallpopulationofreducersoperatingintheplantscomparedtoDodgeShaftMountreducers.Wewereabletoleverageoffourreputationofproductqualityandstrongp