50000立方米小时煤制气深度脱硫及资源化利用安全预评价

50000立方米小时煤制气深度脱硫及资源化利用安全预评价,,,,,,,,,,,,

目录,,,,,,,,,,,,

1.概述.....................................................................................................................................................................................5,,,,,,,,,,,,

1.1.概述...................................................................................................................................................................................................................5,,,,,,,,,,,,

1.1.1.评价目的...............................................................................................................................................................................................5,,,,,,,,,,,,

1.1.2.评价范围...............................................................................................................................................................................................5,,,,,,,,,,,,

1.1.3.评价程序...............................................................................................................................................................................................5,,,,,,,,,,,,

1.2.评价依据..........................................................................................................................................................................................................6,,,,,,,,,,,,

1.2.1.法律法规...............................................................................................................................................................................................6,,,,,,,,,,,,

1.2.2.标准规范...............................................................................................................................................................................................7,,,,,,,,,,,,

1.2.3.市、部规章文件.................................................................................................................................................................................9,,,,,,,,,,,,

1.2.4.参考书....................................................................................................................................................................................................9,,,,,,,,,,,,

1.3.项目概况.......................................................................................................................................................................................................11,,,,,,,,,,,,

1.4.工艺流程介绍.............................................................................................................................................................................................11,,,,,,,,,,,,

1.5.主要工艺装置及储运系统.....................................................................................................................................................................12,,,,,,,,,,,,

1.6.主要原材料及产品...................................................................................................................................................................................13,,,,,,,,,,,,

1.6.1.主要原材料.......................................................................................................................................................................................13,,,,,,,,,,,,

1.6.2.产品方案的确定..............................................................................................................................................................................14,,,,,,,,,,,,

1.6.3.产品规格............................................................................................................................................................................................15,,,,,,,,,,,,

1.7.厂区总平面布置及其合理性分析......................................................................................................................................................15,,,,,,,,,,,,

1.8.项目所在地自然和社会环境概况......................................................................................................................................................17,,,,,,,,,,,,

1.8.1.自然环境概况...................................................................................................................................................................................17,,,,,,,,,,,,

1.8.2.地理位置与交通..............................................................................................................................................................................17,,,,,,,,,,,,

1.8.3.地形、地质、地貌.........................................................................................................................................................................19,,,,,,,,,,,,

1.8.4.气候、气象.......................................................................................................................................................................................19,,,,,,,,,,,,

1.8.5.水文......................................................................................................................................................................................................20,,,,,,,,,,,,

1.8.6.矿产资源............................................................................................................................................................................................21,,,,,,,,,,,,

1.9.项目所在地社会环境概况.....................................................................................................................................................................22,,,,,,,,,,,,

"1.9.1,劳动力资源.......................................................................................................................................................................................22",,,,,,,,,,,,

1.9.2.社会经济概况...................................................................................................................................................................................22,,,,,,,,,,,,

1.10.自动控制....................................................................................................................................................................................................22,,,,,,,,,,,,

1.11.公用工程....................................................................................................................................................................................................23,,,,,,,,,,,,

"1.12,辅助设施布置...........................................................................................................................................................................................24",,,,,,,,,,,,

1.12.1.主要辅助设施................................................................................................................................................................................24,,,,,,,,,,,,

1.12.2.道路运输..........................................................................................................................................................................................25,,,,,,,,,,,,

1.12.3.场内绿化..........................................................................................................................................................................................25,,,,,,,,,,,,

1.12.4.供电与通讯.....................................................................................................................................................................................25,,,,,,,,,,,,

1.12.5.给排水系统.....................................................................................................................................................................................25,,,,,,,,,,,,

1.12.6.维修....................................................................................................................................................................................................26,,,,,,,,,,,,

1.12.7.消防....................................................................................................................................................................................................26,,,,,,,,,,,,

1.13.组织机构和定员......................................................................................................................................................................................26,,,,,,,,,,,,

1.14.主要经济技术指标.................................................................................................................................................................................27,,,,,,,,,,,,

2.主要危险及有害因素分析...............................................................................................................................................30,,,,,,,,,,,,

2.1.主要危险、有害物质的理化性质有害因素分析.........................................................................................................................30,,,,,,,,,,,,

2.1.1.主要危险物质...................................................................................................................................................................................30,,,,,,,,,,,,

2.1.2.主要危险物质的分布....................................................................................................................................................................31,,,,,,,,,,,,

2.1.3.毒性及窒息危害分析....................................................................................................................................................................31,,,,,,,,,,,,

2.1.4.其他有害因素分析.........................................................................................................................................................................33,,,,,,,,,,,,

2.2.生产过程失控分析...................................................................................................................................................................................33,,,,,,,,,,,,

2.2.1.温度失控............................................................................................................................................................................................33,,,,,,,,,,,,

2.2.2.压力失控............................................................................................................................................................................................34,,,,,,,,,,,,

2.2.3.流量失控............................................................................................................................................................................................35,,,,,,,,,,,,

2.2.4.液位失控............................................................................................................................................................................................36,,,,,,,,,,,,

2.3.生产过程中危险、有害因素分析......................................................................................................................................................36,,,,,,,,,,,,

"2.3.1,主要物料的火灾、爆炸危险性分析.......................................................................................................................................36",,,,,,,,,,,,

2.3.2.中毒窒息危险因素分析...............................................................................................................................................................37,,,,,,,,,,,,

2.3.3.灼烫危险性分析..............................................................................................................................................................................37,,,,,,,,,,,,

"2.3.4,噪声危害因素分析.........................................................................................................................................................................37",,,,,,,,,,,,

"2.3.5,开停车、检维修危险性分析.....................................................................................................................................................38",,,,,,,,,,,,

2.3.6.自动控制系统故障危险因素分析............................................................................................................................................38,,,,,,,,,,,,

2.3.7.厂内车辆运输危险因素分析.....................................................................................................................................................38,,,,,,,,,,,,

2.3.8.高处作业危险因素分析...............................................................................................................................................................39,,,,,,,,,,,,

2.3.9.电气伤害危险因素分析...............................................................................................................................................................39,,,,,,,,,,,,

2.4.装置危害因素较大设备及场所...........................................................................................................................................................40,,,,,,,,,,,,

2.5.重大危险源分析及相应安全措施......................................................................................................................................................41,,,,,,,,,,,,

2.5.1.重大危险源辨识依据....................................................................................................................................................................41,,,,,,,,,,,,

2.5.2.重大危险源辨识简介....................................................................................................................................................................41,,,,,,,,,,,,

2.5.3.重大危险源辨识术语....................................................................................................................................................................42,,,,,,,,,,,,

2.5.4.危险化学品重大危险源分析.....................................................................................................................................................42,,,,,,,,,,,,

2.5.5.设备设施类重大危险源分析.....................................................................................................................................................43,,,,,,,,,,,,

2.5.6.HAZOP分析.......................................................................................................................................................................................44,,,,,,,,,,,,

2.5.7.ALOHA事故模拟.............................................................................................................................................................................44,,,,,,,,,,,,

2.5.8.重大危险源监控及管理...............................................................................................................................................................46,,,,,,,,,,,,

3.评价方法简介和评价方法确定.......................................................................................................................................48,,,,,,,,,,,,

3.1.安全评价方法简介...................................................................................................................................................................................48,,,,,,,,,,,,

3.1.1.危险性分析与可操作性研究(HAZOP)...................................................................................................................................48,,,,,,,,,,,,

3.1.2.安全检查表评价法.........................................................................................................................................................................49,,,,,,,,,,,,

3.1.3.预先危险，性分析(PHA)................................................................................................................................................................50,,,,,,,,,,,,

3.1.4.危险度评价法...................................................................................................................................................................................50,,,,,,,,,,,,

3.1.5.道化学公司(DOW)火灾、爆炸危险指数评价法..............................................................................................................52,,,,,,,,,,,,

3.2.评价单元的划分........................................................................................................................................................................................53,,,,,,,,,,,,

3.2.1.评价単元划分原则.........................................................................................................................................................................53,,,,,,,,,,,,

3.2.2.评价方法的选择..............................................................................................................................................................................53,,,,,,,,,,,,

4.定性定量评价分析...........................................................................................................................................................55,,,,,,,,,,,,

4.1.安全检查表评价........................................................................................................................................................................................55,,,,,,,,,,,,

4.1.1.周边环境及自然条件评价..........................................................................................................................................................55,,,,,,,,,,,,

4.1.2.主要装置与周边装置防火距离.................................................................................................................................................58,,,,,,,,,,,,

4.1.3.安全生产条件检查表....................................................................................................................................................................59,,,,,,,,,,,,

4.1.4.消防安全检查表..............................................................................................................................................................................71,,,,,,,,,,,,

4.1.5.平面布置安全检查表....................................................................................................................................................................73,,,,,,,,,,,,

4.2.预先危险性分析(PHA)评价..................................................................................................................................................................77,,,,,,,,,,,,

4.3.危险度分析评价........................................................................................................................................................................................82,,,,,,,,,,,,

4.4.道化学火灾、爆炸指数法评价...........................................................................................................................................................84,,,,,,,,,,,,

4.5.危险与可操作性分析(HAZOP)..........................................................................................................................................................87,,,,,,,,,,,,

4.5.1.节点划分............................................................................................................................................................................................87,,,,,,,,,,,,

4.5.2.节点图及具体分析.........................................................................................................................................................................90,,,,,,,,,,,,

4.6.ALOHA火灾、爆炸事故模拟...............................................................................................................................................................92,,,,,,,,,,,,

4.6.1.园区位置及厂区位置....................................................................................................................................................................93,,,,,,,,,,,,

4.6.2.ALOHA..................................................................................................................................................................................................93,,,,,,,,,,,,

4.6.3.蒸汽云中毒.......................................................................................................................................................................................94,,,,,,,,,,,,

4.6.4.蒸汽云闪火.......................................................................................................................................................................................94,,,,,,,,,,,,

4.6.5.蒸汽云爆炸.......................................................................................................................................................................................95,,,,,,,,,,,,

4.6.6.喷火热辐射.......................................................................................................................................................................................96,,,,,,,,,,,,

4.6.7.火球BLEVE爆炸............................................................................................................................................................................97,,,,,,,,,,,,

5.安全条件和安全生产条件的分析结果...........................................................................................................................99,,,,,,,,,,,,

5.1.安全条件.......................................................................................................................................................................................................99,,,,,,,,,,,,

5.1.1.建设项目对周边的影响...............................................................................................................................................................99,,,,,,,,,,,,

5.1.2.周边对建设项目的影响............................................................................................................................................................100,,,,,,,,,,,,

5.1.3.建项目所在地对建设项目投产的影响...............................................................................................................................100,,,,,,,,,,,,

5.2.安全可靠性...............................................................................................................................................................................................100,,,,,,,,,,,,

5.2.1.工艺技术可靠性...........................................................................................................................................................................100,,,,,,,,,,,,

5.2.2.设备、设施的安全可靠性.......................................................................................................................................................100,,,,,,,,,,,,

5.3.安全条件和安全生产条件小结........................................................................................................................................................100,,,,,,,,,,,,

6.安全对策措施与建议.....................................................................................................................................................102,,,,,,,,,,,,

6.1.概述.............................................................................................................................................................................................................102,,,,,,,,,,,,

6.2.总图布置和建筑方面的安全措施...................................................................................................................................................102,,,,,,,,,,,,

6.3.工艺及设备等方面的对策措施........................................................................................................................................................103,,,,,,,,,,,,

6.4.罐区安全措施..........................................................................................................................................................................................103,,,,,,,,,,,,

6.4.1.防超压措施....................................................................................................................................................................................104,,,,,,,,,,,,

6.4.2.防泄漏措施....................................................................................................................................................................................104,,,,,,,,,,,,

6.4.3.防火灾措施....................................................................................................................................................................................104,,,,,,,,,,,,

6.4.4.防液位过低过高措施.................................................................................................................................................................105,,,,,,,,,,,,

6.4.5.防爆措施.........................................................................................................................................................................................105,,,,,,,,,,,,

6.4.6.防雷、防静电措施......................................................................................................................................................................105,,,,,,,,,,,,

6.4.7.安全管理制度................................................................................................................................................................................106,,,,,,,,,,,,

"6.4.8,电气设备.........................................................................................................................................................................................107",,,,,,,,,,,,

6.5.自控.............................................................................................................................................................................................................107,,,,,,,,,,,,

"6.5.1,温度的控制....................................................................................................................................................................................107",,,,,,,,,,,,

6.5.2.压力的调整与控制......................................................................................................................................................................107,,,,,,,,,,,,

6.5.3.液位的安全控制（分离过程）....................................................................................................................................................108,,,,,,,,,,,,

6.5.4.物料流速的控制...........................................................................................................................................................................108,,,,,,,,,,,,

6.5.5.原料中微量杂质的控制............................................................................................................................................................108,,,,,,,,,,,,

6.5.6.溢料的操作控制...........................................................................................................................................................................108,,,,,,,,,,,,

6.5.7.公用工程的安全控制.................................................................................................................................................................108,,,,,,,,,,,,

6.6.建（构）筑物................................................................................................................................................................................................109,,,,,,,,,,,,

6.7.电气...........................................................................................................................................................