菲鲁瓦泵技术规格书

安徽六国化工股份280kt/a合成氨工程AnhuiLiuguoChemicalCo.,Ltd.280kt/aAmmoniaProject技术附件TechnicalAnnexesfor隔膜式高压煤浆泵HighPressureDiaphragmMeasureCoalSlurryPumpsEnd-User：AnhuiLiuguoChemicalCo.,Ltd.买方：安徽六国化工股份Seller： FELUWAPumpenGmbHGermany卖方：德国菲鲁瓦泵业DesignInstitute:EastChinaEngineeringScienceAndTechnologyCo.,Ltd.设计单位：东华工程科技股份日April27,202310Annex1. TechnicalspecificationofFELUWApumps泵的技术规格Highpressurepumps/高压煤浆泵(P-1301A/B/C)Single-acting,self-priming,hermeticallysealed,silentFELUWAMULTISAFEdoublehose-diaphragmpump(s),单作用、自吸、无泄漏、低噪音FELUWA双软管隔膜活塞泵Type/型号: TGK300/250–K190–DS100HDCharacteristicseachpump:每台泵的特性Basicdata:根底数据Liquidhandled处理的介质Solidcontent固体含量Specificgravity比重Pumpingtemperature工作温度Max.particlesize最大颗粒

: Coalslurry水煤浆: 60to67%solidsbyweight: 1.22: Max.+80°C: 3mmTechnicaldata:技术数据pHvalue/PH值 :Viscosity粘度 :Flowrate流量 :Outletpressure出口压力 :Inletpressure入口压力 :Pipeconnections连接收口 Absorbedpoweratthedrivingshaft轴功率 :Installedmotorpower:电机装机功率Motorspeed电机额定转速 :

7–81200to3000 mPa.s20–42m³/h,max.60m³/h9,6MPa(A)0.2MPa(A)atthesuctionside入口侧atthedischargeside出口侧71-200kW,max.210kW250 KW1500min-1

DN8”PNLB150ANSIB16.5DN6”PNLB900ANSIB16.5Pumpspeed泵的转速范围Strokelength冲程长度

: 19to37,max.53strokesperminute每分钟冲程次数: 250 mmValvedesign阀的设计 :

125

mmspecialdoubleballvalves特别球阀(双阀构造)Numberofpumpheads泵头数ConstructionMaterials材质Hose-diaphragmcasing泵腔

: 3: 1.0619caststeel铸钢Othercasings其它腔体 :Primaryhose-diaphragm :一次软管Secondaryhose-diaphragm二次软:管Valveseat阀座 :Valveball阀球 :Hose-typepressureairvessel 出口缓冲器

1.0619caststeel铸钢NBR(nitrilerubber)丁氰橡胶NBR(nitrilerubber)丁氰橡胶1.41121.4301casewettedparts(flange)Hose-diaphragm软管-隔膜Suctionairvessel入口缓冲器

:1.0254:1.0254:NBR: 1.0254DesignDrawingsArrangementdrawing配置图 :

similarto1.3875.099aAnnex2 ApplicableCodesandStandards适用的标准与标准Materials: caststeelacc.toDINGS-C25N(GP240GH)材料 铸钢，按toGS-C25N(GP240GH)-quenchedandtemperedsteelacc.toDIN17200淬火和退火钢,按DIN17200-casehardeningsteelacc.toDIN17210硬化处理钢,按DIN17210Gearbox齿轮箱Bearings:轴承计算按DINISOPressureairvessels:压力空气槽Fasteners:紧固件Electricmotor.电机LocalElectricalpanel/box:就地电气掌握盘/箱Electricaldrawingsandcomponents:电气图纸和元件Buyerconnections:买方接口

DIN3990calculatedacc.toDINISOcalculatedacc.toAD--2023,approvedtoDGRL97/23EG计算按AD-2023DGRL97/23EG核准metricdimensionsacc.toDINDIN,公制IP55 acc.toIECIP55，按IECRecommendedproducer:ABB推举的生产厂家:ABBFrequencyConverter ABB变频器 ABBIP65acc.toIECIP65IECacc.toIECIECsuctionanddischargeflangesacc.toANSIB16.5进出口法兰按ANSIB16.5flushingconnectionacc.toANSIB16.5冲洗接口按ANSIB16.5pressuregauges:G1/2”压力表接口:G1/2”Annex3.PumpControl泵的掌握PumpFlowControlSystem泵的流量掌握系统Foreachpump，theflowiscontrolledbyafrequencycontroller,ABBACS.Themainfeaturesare:对每台泵来说，其流量均由ABB变频器掌握，主要特性是:staticspeedaccuracy 静态转速精度:+/-〔0.1~0.5〕%outputfrequency输出频率:0~300kHzHand/autocontrol手动/自动掌握Indicationofmotorspeed电机转速指示Indicationofratedvalueofspeed转速额定值指示Indicationofoutputfrequency,etc.输出频率指示等Analoginput/output模拟量输出/输入Pumpscanrunatavoltagerangeof+10%~-20%泵可以在+10%~-20%的电压范围内运行Thelongestallowablecabledistancebetweenafrequencyconverterandamotoris200m.变频器和电机间的电缆最长允许距离为200米Forflowratecontrol,theminimumflowrateis33%ofthenormalflowandtheflowratefluctuationshouldnotexceed±1%.变频调整流量，最小流量为正常操作流量的33%，流量调整波动不超过±1%PumpControl泵的掌握ListofI/OandSignalTypeofFrequencyConverter变频器I/O清单及信号类型:SignalsfromfrequencyconvertertoDCS:变频器至DCS信号：MotorcurrentsignalandspeedsignaltoDCS电机电流信号和转速信号至DCSWorkingstatusindicating:includingmainmotor,frequencyconverter,oilpumpandmanual/autostatussignal,contactorsignal〔接点信号〕泵运行状态信号:包括主电机、变频器、油泵和手动/自动状态信号3〕CommonAlarmsingle(s)公共报警信号FromDCStofrequencyconverterDCS至变频器信号：flowratecontrolsignal:4-20mADC流量掌握信号interlockshutdownsignal:contactorsignal〔接点信号〕联锁停车信号SignalofoilpressurefromlubeoillooptoDCS,withlowpressurealarm，withoutinterlock由润滑油回路至DCS油压信号，带低油压报警，但不联锁Remote/LocalContactorSignaltoDCSDCS的远程/就地接点信号AsignalofpumpoperationstatustoDCS.指示泵运行状态信号至DCSLocalControlPanel,IP65就地掌握盘,IP65Foroperationofthepumps,thecontrolsystemshallincludeallcircuitsforcontrolofpumpworking,start-up/shut-down,adjustment,alarmwithwarninglightsandhorn.对于泵的操作，掌握系统应包括泵的运行指示、开/停、调整、报警回路，并有声光报警。ThecontroltothepumpcanbeswitchedovertotheDCSsystemwhenthepumpisinnormaloperation.当泵处于正常运行时,对泵的掌握可以切换到DCS系统。Signalfromfrequencyconvertertolocalcontrolpanel:pumpspeed变频器至就地掌握盘的信号： 泵速Feluwawillprovideacableandwirelisttotheclient.菲鲁瓦将给用户供给线缆表。Annex4 TestRegulationsandInspection试验规程和检验TheSellershallcarryouttestandinspectionofeachpumpbeforeitisdeliveredaccordingtothe„PerformanceTestandInspectionRegulationsforFELUWAMULTISAFEHose-DiaphragmPumps“在供货前，供货方将依据“FELUWA 多重安全双软管隔膜活塞泵性能测试和检验规程”对每台泵进展测试和检验。Fordetails,refertotheattached„PerformanceTestandInspection RegulationsforFELUWAMULTISAFEHoseDiaphragmPistonPumps“具体状况，请参阅“FELUWA 多重安全双软管隔膜活塞泵性能测试和检验规程” 。PerformanceTestandInspectionsRegulationsforFELUWAHoseDiaphragmPistonPumpsFELUWA软管隔膜活塞泵性能测试和检验规程Setexcesspressurevalvestoworkingpressure设定安全阀工作压力气，1.05倍工作压力，在泵调试时进展超压试验。Carryoutstaticpressuretestat1,3foldofmax.workingpressurefor2h.1.32小时静压试验。Verifypressureandflowrateatgivenspeed.检查给定速度下的压力和流量。Thetestshallbecarriedoutwithinthespeedrange.Andacurveofpumpspeedvs.flowrateunderrateddischargepressuredshallbeprovided,(whichshallbederivedfromthedataofnolessthan10averagepoints.)〔至少有10个平均点数据〕。Runthepumpatmax.workingpressurefor2to3minutes,repeat3times2-3分钟,3次。Continuouslyrunthepumpwithwateratsimulatedoperatingconditionsfor24h(checktotightness).24小时(以检查严密性)。Within1hour,recordtestcurvesatdifferentpressures,namely:1小时内,记录不同压力下的试验曲线,即:flowrate流量noiselevelaccordingtoDIN45635依据DIN45635的噪音水平〔包覆外表程序〔由电气人员完成。Verifyandtightenallscrewedjoints检查并紧固全部螺栓连接点。Checkpoints检查点:Tomonitorduringoperationofthepump:在泵运行时监测:generaloperationoftheequipment(设备的总体运行状况)properfunctioningofthegearboxlubricationsystem(齿轮箱润滑系统工作正常)properfunctioningofthediaphragmcontrolsystem(隔膜掌握系统工作正常)properoperationofthedeliveryvalves(进出口阀门动作正常)noleakageofsealsandgaskets(密封和垫片无泄漏)Tocheckafterthetest:试验后检查:Themotorwillbesubjecttoafactorytestatthesub-supplier’stestfacility电机将在分包商的设施上进展工厂试验。Iftestresultsaresatisfactory,atestcertificatewillbeissued假设试验结果令人满足，签署试验证书。Note:IftheCONTRACTspecifiesothermeasurementortest,attachtoworksorder.注：假设合同规定其他测定或试验方法，则参照合同规定进展。TheBuyermaydispatchhisengineerstowitnessthehydraulictestandsimulatedoperation.Theairtickets,lodgingandaccommodationwillbeattheBuyer’scost.AndtheSellershallprovidelocaltransportationandnecessarydocumentstotheBuyer’sengineers.买方可派买方工程师到卖方公司见证性能测试和检验,费用自理.卖方供给当地交通和所需文件给买方工程师.Annex5.Thepumpsaresodesignedthattheycanlastfor30yearsnormaloperation.30年进展的。ExpectedLife-timeofMainPumpWearParts，ExpectedTimeforReplacement估量的泵的主要磨损件的使用寿命和更换用时PrimaryPrimary一次软管Wearingpart磨损件hoselife-time使用寿命Replacementtime(1man)更换用时〔1人〕10000h<1.0hSecondaryhose二次软管valves(ball/cone,seat)阀〔球/锥、阀座〕Valvesseatreinf.ring)阀座加强圈〕10000h<1.5h8000h<0.5h8000h<0.5hATTENTION!! WithFELUWAmultisafedoublehosediaphragmpistonpumpseveryindividualpartthatistheoreticallysubjecttowearcanbeseparatelyremovedwithoutpriordismantlingofadjacentelements.提示：FELUWA多重安全双软管隔膜活塞泵的每一个单独的在理论上会有磨损的部件都可以独立地更换，而无须预先撤除相邻的部件。Annex6.PaintingSpecification(Standard)涂漆规格(标准)Customer(用户):Customer´sAccountNo.(用户帐号):ContractNo.(合同号):Project(工程):Mfg.No.(制造号):Sandblastingacc.toSA2½(SA21/2进展喷沙处理)De-greasebymeansofdilution(agent)(用溶剂进展脱脂处理)Process Description Thickness(µm)工艺 名称 厚度(微米)Primer:底漆(最低)min.30Finalcoat: (最低)min.30Method: Coatingwithspraygun方法 喷枪喷涂Date Stamp Signature日期盖章 签字SpecialrequirementsfromtheBuyer:买方的特别要求Location:indoor泵室内放置Primer:Inorganicrichzincpaint底漆：无机富锌底漆Finalcoat:paintcontainingepoxyresin,resistantto ultravioletandchemicallycorrosiveatmosphere.面漆：含环氧树脂的耐紫外线、耐化工大气腐蚀的漆Color: RAL7016Grey,灰色颜色:Annex7. DocumentationtobeprovidedbyFELUWAwithpumps将由FELUWA提交的随机文件Description文件名称OperationmanualofFeluwaPumps(3hardcopiesand1electroniccopyinChineseforreferenceonly)FELUWA泵操作手册(3套和中文电子版一套,仅供参考)。Settingdrawing/设定图Faultsandtheirreasons/故障处理 Arrangementdrawing/布置图Foundationdrawing/根底图 Sectionaldrawingofpump/泵剖面图Partslistofpump/泵部件表Technicalpassport/出厂证 Testcurve/测试曲线 Certificateonhydraulicpressuretest液压试验证书 Paintingcertificate/涂漆证书 Declarationofconformity/Producer’sde/con/生产商声明 Materialcertificates/材料证明 Fittinginstructionsforcoupling联轴节的安装说明 Operationmanual,motor/电机操作手册Operationmanual,frequencyconverter/变频器操作手册 Operationmanual,diagnosissystemforhoseanddiaphragm/软管隔膜诊断系统的操作手册Operationmanual,bladder-typeaccumulator/气囊式蓄能器的操作手册Operationmanual,fillingdeviceofbladder-typeaccumulator/气囊式蓄能器充气装置的操作手册Operationmanual,reductiongearbox/减速机操作手册 Operationmanual,oilshortagecontrol/缺油掌握操作手册 Qualitycontrolplan/质量掌握打算 Safetydatasheets/安全数据表Inspectioncertificate/witnesstestingcertificate/检验证书/见证试验证书Recommendationsforthestorageofspares/备件储存的建议 BoththefinalarrangementdrawingandthefoundationdrawinginsixcopiesshallbeprovidedtotheBuyerwithinfourweeksafterthecontractbecomeseffective.4周内提交最终布置图和根底图〔各6套〕给买方。WithinfourweekstheSellershallprovidetheinformationrequiredforelectricandinstrumentationdesigntotheBuyer.4周内提交电气和仪表设计所需的资料给买方。Theelectricdrawings,includingcableandwirelistandlistofinstrument(s)insixcopiesshallbeprovidedtotheBuyerwithinfourweeksafterthebecomeseffective.46套电气图包括线缆表和仪表清单给买方。Theutilityconsumptionshallbeprovidedwiththearrangementdrawing.公用工程的消耗量将与布置图一起供给。Otherdocumentstobesuppliedwiththeequipmentshallbeprovidedin8copies.8份其他随机文件。Documentsinthreecopiesinelectronicversionfortheabove(providedwithhardcopies).3套〔随文件同时供给。Annex8.ArrangementDrawingsofthePumps泵的布置图8.1. HighPressureCoalSlurryPump高压煤浆泵Type〔型号〕TGK300/250K190DS100HDAnnex9DeliveryTime交货期DeliveryTime：11months,arrivalatthedestinationharborafterthecontractbecomeseffective.交货期 合同生效后11个月到目的港。Annex10 PerformanceGuaranteeandAfterSalesService设备质保期及售后效劳PerformanceGuarantee设备质保期12monthsstartingfromthedatewhenthepumpsareputintooperationor18monthsstartingfromthedateofarrivalattheprojectsite,whichevershallfirstoccur.1218个月，以先到日期为准。FELUWAwillprovideaftersalesservicethroughoutthelifetime(about30years)ofthepump.Thischargedservicewillbesubjecttoserviceconditions ifFeluwaisaskedtodispatchserviceengineer(s)tothesite.Foranyservicerequest,Feluwawillresponsewithin48hours.Ifrequired,Feluwawilldispatchengineer(s)tositewithinapprox.2weeksafterreceiptofnotice(duetovisaapplicationproceduredeslernaarriveatthesitewithin48hours.Withintheguaranteeperiod,theserviceshallbefreeofcharge,however,shallbechargedifthepumpisrunoff-specification.Feluwa’srepresentativeinChinamustvisitthesiteatleastonceayear,freeofcharge.FELUWA将在设备的使用寿命周期(30年左右)内供给售后效劳.FELUWA公司派效劳工程师到现场,这种效劳要依据效劳条件收取费用.对任何效劳恳求,FELUWA会在48小时内作出反响.需要的话,在收到买方的恳求后两周内(办理签证手续),FELUWA48小时内到达现场.在质保期内，卖方对买方的现场效劳是免费的,或者是收费,假设泵在规定的条件外运行..FELUWA的代表1次免费回访.Annex11.ScopeandDurationofTechnicalServiceProvidedbySeller’sEngineer(s)卖方工程师技术效劳的范围和期限ScopeofService效劳范围Supervisionofinstallation,commissioning,performancetestandtraining安装、试车指导和性能考核Forhighpressurepumpsthefollowingdurationwillbeneeded.对于高压煤浆泵,需要如下效劳期限,21workingdays21个工作日3trips3次Thetravellingcost,lodgingandaccommodationshallbeattheSeller’sexpenses.差旅费、食宿费由卖方担当。IftheabovementioneddurationexceedsduetotheSeller’sreasons,theextendeddailyrateshallbebornebytheSeller.IfthedurationexceedsduetotheBuyer’sreasons,theBuyershallpaytheSellerfortheextendeddailyrateatthedailyrateof735EURO假设由于卖方缘由超过上述期限,延长的日人工费由卖方担当.假设由于买方缘由超过上述期限,735欧元的日人工费.Annex12.ScopeofSupply供货范围12.1highpressurecoalslurrypumps,threesets /高压煤浆泵，3台Eachpumpwillbesuppliedcompleteandwillconsistof:成套供给的每台泵包括Pump,gearbox,intermediategearbox〔B3DH12〕,baseframe,泵、齿轮箱、中间齿轮箱B3DH1、机座Completecoupling(Flender,flexible)andguard完整的联轴器(Flender,弹性连轴器)和保护罩Initialhydraulicandgearboxoilfilling首次填充的液压油和齿轮箱油1 pc(s)crankshaftgearbox(s)withoilpump(s),0.75kWandheating曲轴箱，带0.75kW注油泵和加热器3 pc(s)hermeticallysealedpumpchamber(s)equippedwithacombinationofprimaryandsecondaryhose-diaphragmwithasmooth,straightliquidpassagewithoutdetours无泄漏泵腔，一次软管和二次软管隔膜，形成直通的流体通道，没有流向的变动6 pc(s)easytoservedoubleball-typedeliveryvalve(s)(each6onsuctionanddischargeside)whichmayberemovedwithouthavingtodismantlethepipingand/orairvesselsbeforehand〔每台泵进口和出口各6个〕,无需预先将相邻的管路和/或空气槽撤除就可拆下1 pc(s)specialhose-typepressureairvessel(s)withbladder-typeaccumulator(s),approvedaccordingtoPED97/23EC特别软管式压力空气槽，带有充氮气的气囊式蓄能器，经PED97/23EC认可1 pc(s)connectingpipe(s)betweenthepressureairvesselandpumpheads压力空气槽和泵头间的连接收1 pc(s)flangedsuctionairvessel(s)法兰式吸入空气槽,10. 1 pc(s)suctionairvesselconnectingpipe(s)吸入空气槽间连接收2 pc(s)flushingconnection(s)(each1atsuctionanddischargeside)forflushing/cleaningofpumpandsuction/dischargelines用于泵的进口/出口管路冲洗的冲洗接口，进口和出口各一个2 pc(s)pressuregauge(s)withglycerinefilling充甘油压力表3 pc(s) electrical primary and secondary hose-diaphragm condition monitoring systemconsistingof:pressureswitch,lockscrew.一次二次软管裂开检漏器，包括压力开关和自锁螺钉14. 1 Evaluationdeviceforhose-diaphragmconditionmonitoringincludingopticalindicationeachpumphead,wired,installedinsheet-steel/plasticcasing15 116. 117. 118. 1

软管运行工况检测箱，包括每台泵头的光学指示，接线和安装钢板/塑料盒anchorbolts,counterflanges,gaskets,fasteners地脚螺栓、配对法兰、垫片、紧固件pc(s)FELUWAstandarddocumentation(English/Chinese)FELUWA标准文件(英文/中文)pc(s)ABBfrequencycontrolledelectricmotor(s),250kW,400V,50Hz,1500rpm,IP55,isolationratingF,withthermistor/ABB变频电机250kW,400V,50Hz,1500rpm,IP55,F级绝缘.带热敏电阻pc(s)controlcabinet(withABBfrequencyconverter)andlocalcontrolpanel(countryoforigin:Germany)掌握柜(内装ABB变频器)和就地掌握盘(原产地德国)3 Pressureswitchesforhosemonitoring软管监测压力开关1 Pressuregaugewithelectriccontactforsuctionpressuremonitoring带电接点压力表,监测进口压力1 ElastomersforFlendercoupling佛兰德连轴节弹性块ExcludedfromFELUWA’sscopeofsupplyare:不包括在FELUWA的供货范围的是：Preparationofconcretefoundationonsite现场混凝土根底的制备Installing,aligning,levellingandshimmingthepumponsaidfoundation在上述根底上泵的安装、调直、找平和找正。CablesandlayingofthemandwiringtoFELUWAequipment与FELUWA设备相连接的电缆和它们的铺设和配线Weight: about32.000kgperpump,重量: 每台泵大约重32,000KGwithoutmotorandfrequencyconverter不包括电机和变频器的重量Requiredutilities,tobeprovidedbyBuyer:所需公用工程，由买方供给Waterat3-4barforcleaningorflushingthepumpandsuction/dischargeline,3–4bar水,用于清洗和冲洗泵和进出口管路。Annex13.ListsofSpecialToolsandSpareParts特别工具与备件清单HighPressureCoalSlurryPump高压煤浆泵〔煤浆给料泵〕Listofspecialtoolseachpump每台泵特别工具Qty

Description名称

工号

SparePartN°备件号

UnitPrice单价(EUR)

TotalPrice小计(EUR)socketsocketwrenchforexcesspressurevalve超压阀套筒扳手--pullerforcylinderandpiston液压缸和活塞拉出器--screwfor