filling machine training三合一热灌装机基础培训

培Training Thefirst Brief Thesecondchapter................................................Safetynotesand第三 灌装机基Thethirdchapter................................................Fillingmachine第四 chapter................................................Bottlecapdisinfection第五 Thefifth Fillingmedium第六 Thesixth Filling第七 灌装Theseventhchapter................................................Filling cement第九 Theninth Fillingmachine第十 Thetenthchapter................................................Troubleshootingoffilling ©2014Newamstar .All to第一章简Thefirst BriefModel:RXGF80-80-Number:threeinonehotfilling。Composition:Rack;Mask;BottlefeedingDialassembly;flipperassembly;Rinsebottleassembly;fillingcomponents;capcomponents;dropcapguide;Dialcapassembly;achainbottleholder;gassystem;theoilOutfallroad;themain ©2014Newamstar .All to第二章安全注意事项及说Thesecond SafetynotesandSafety修理以及工作只有当机器处于安全状态下并且断电时进行RepairandmaintenanceworkonlywhenthemachineisinasafeconditionandcarriedStartthesecuritymeasuresCloseallthecorrespondingswitch,ensurethatthemachinecannotaccidentallyLockthemainPayspecialattentiontolockthemainswitchcabinetwithlock.Whentwomaintenanceworkersinamachinework,everyonetohislocktheelectricalcabinetofthemainswitchlock,ensurethemachinewon'taccidentallystart.Onlywhenthetworepair nelwilltheylockisremoved,themachinecanstart. ©2014Newamstar .All to第二章安全注意事项及说Thesecond SafetynotesandSafetyThissecurityisonlyfortraining cannotbe cedwithsecurityinstructionsintheoperating所有操作吹灌 的工作人员必须认真阅读操作手册中的安全注意事Allstaffmembersmustbecarefultoreadthesafetyprecautionsintheoperation ©2014Newamstar .All to第二章安全注意事项及说Thesecond Safetyprecautionsand符号和标Symbolsand有电

人 RiskofBecarefulof

财产损失 TheriskofpropertyBecarefulofhurtthehand

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使 保护装置UsingofhearingprotectionBecareful!Themachinestarts ©2014Newamstar .All to第二章安全注意事项及说Thesecond Safetyprecautionsand正确使用机TheproperuseoftheUsingqualifiedComplywithoperatingTocompletetheproceduresofNewamstar,andtocompletetheinspectionandmaintenanceOperationmachineistherighttoinstallandusesafety ©2014Newamstar .All to第二章安全注意事项及说Thesecond Safetyprecautionsand机器操只有经过专门培训的人 Only neltooperateandadjustthe neltrainingshouldBasicsafetyTrainingonsafetyinoperationinstructionParticipateinmachine ©2014Newamstar .All to第二章安全注意事项及说Thesecond Safetyprecautionsand受过特殊培训人的任Speciallytrainedhuman’sDesignandTheworkofelectrical ©2014Newamstar .All to第二章安全注意事项及说Thesecond Safetyprecautionsand用户的职ThedutyofTheownerofthemachinemustensurethatthe canoperatethe shouldbefamiliarwiththesafetystandardsofthemachine,knowhowtoavoidaccidents,knowhowtooperatethemachine.Hasreadandunderstoodthesecuritysection,andsignedtoThemanhasreceivedthenecessarylaborprotectionPeoplewhohavebeenapprovedbysafety ©2014Newamstar .All to第二章安全注意事项及说Thesecond Safetyprecautionsand机器改Machine安全原因，对机器的非新美 Forsecurityreasons,themachinechangesthenonNewamstarlicenseisnot Won’tberesponsibleforchangesthatnonNewamstar ©2014Newamstar .All to第二章安全注意事项及说Thesecond Safetyprecautionsand急停按emergencySomeemergencystopswitchesarearoundthemachine,familiarwithandkeepinmindtheseOncepresstheemergencystopbutton,themachinewillstop ©2014Newamstar .All to第二章安全注意事项及说Thesecond Safetyprecautionsand个人安全规alsafety所有的安全装置正确并且无人 AllsafetydevicesarecorrectandnooneindangerareathatcanstarttheTheforemanmustensurethat whodoesnotmeetthequalificationsinthemachineTheoperatorhastheresponsibilitytokeeptheworkingenvironmentcleanandCheckthesafetydeviceofthemachinewhenitisAftertheelectricalinstallationandmaintenancework,mustcarryonProtection ©2014Newamstar .All to第二章安全注意事项及说Thesecond SafetyprecautionsandThemachineownermustprovidecorrectprotectiveequipmentfortheoperator,suchasprotectiveglovesandsafetyAccordingtotheworkcarriedoutbytheoperatormustwearappropriateprotectiveClimbingladderscanonlybeusedformaintenance Ifthemachinehastoopenaspecialprogram,youmustbeverycarefulofnooneindangerAtleastonceadaytochecktheintegrityofthesafety ©2014Newamstar .All toThethird Fillingmachine、 PETbottleoftripleahotfillingmachinewashing,filling,sealing,CIPcleaningsysteminone,teadrinks,juicedrinks,suchasthehotfillingtechnologyinaccordancewiththerequirementsof,developed,designedawiththeleadingdomesticlevelofPETbottlehotfillingmachine. ©2014Newamstar .All toThethird FillingmachineWork Thebottleisconveyedthroughtheairsupplyway,andthebottleisdividedintothebottle,whichisdividedintotheappropriatedistancetothebottle.Rotarydiscisarrangedonthebottleclam oftheflushingbottlemachine,bottleisclampedbythebottlemouthalongatrackflip180degrees,thebottlemouthdownward;inthebottlewashingmachineinaspecificregion,bottleclamponthespraybottlewashingwater,flushingoftheinnerwallofthebottlebottleafterflushinganddraininthebottleclampclamptoalongtherailflip180degrees,thesealingsurfaceofupward.Transfertothefillingmachineafterthewashingofthebottletothefillingmachine. ©2014Newamstar .All toThethird FillingmachineWork Thebottleisconveyedthroughtheairsupplyway,andthebottleisdividedintothebottle,whichisdividedintotheappropriatedistancetothebottle.Rotarydiscisarrangedonthebottleclam oftheflushingbottlemachine,bottleisclampedbythebottlemouthalongatrackflip180degrees,thebottlemouthdownward;inthebottlewashingmachineinaspecificregion,bottleclamponthespraybottlewashingwater,flushingoftheinnerwallofthebottlebottleafterflushinganddraininthebottleclamptoalongtherailflip180degrees,thesealingsurfaceofupward.Transfertothefillingmachineafterthewashingofthebottletothefillingmachine. 位

Thethird FillingmachineUsingsteeldialintheformofaroundbottlemouthandtransformbottleshapedwithoutadjustingequipmentlevel,indiametermadelittledifferencetothebottlewithoutneedtotransformanyGermanyimportedtorquelimiter,caneffectivelypreventtheuseofthewheelwhenthebottleis ©2014Newamstar .All toThethird FillingmachineBottlewashingmachineismainlycomposedofawater assembly,aturningguiderail,asupportingpart,waterring,transmissionassembly,bottleholderetc. ©2014Newamstar .All toThethird Fillingmachine ©2014Newamstar .All to

工位Station角Angle时间（秒工位Station角Angle时间（秒Time(second)Space0.78上升翻转Flip0.82液2.22沥干0.421.38沥干1.56下降翻转Fall0.82Everylap8Thethird FillingmachineFillingTherotatingdiscismadeofstainlesssteelLargeflatbeltbearing,runningsmoothlyandSphericalhydrauliccylinders,hydrauliccylinderlevelbythelevelfloatHighspeed,highprecisionselfreturnfillingvalve,theliquidlevelaccuracyrateof90ml/s,lessthan灌装阀配 Fillingvalveequippedwithacleaningcup,canbeathoroughcleaningofthefillingvalveLiftingcylinderlifting球形缸内增设旋转喷球，有效得保证 效Inthe ,theadditionofarotatinginjectionballcaneffectivelyensurethecleaning ©2014Newamstar .All toThethird Fillingmachine ©2014Newamstar .All toThethird FillingmachineCamoffillingCamdeviceisoneoftheimportantpartsofthefillingmodule,whichcanrealizetheliftingofthebottle,thestartingand positionofthefilling.Itsstructuredeterminesthefillingtimeandfillingprocess. ©2014Newamstar .All toThethird FillingmachineFillingmachine做保养时注意拆装顺序，更换密封件时尽量全部更换 Distributorisakeycomponentfillingmachine,directlyaffectthequalityoftheproduct,whichismainlyusedforfeeddistributionandrefluxliquidfillingmachine.Achieveacombinationofrotatingandstationarysealsusedareimportedseals.Notethatwhenyoudomaintenancedisassemblyorder,whenre cementofsealsaspossibletore (includingbearings) ©2014Newamstar .All to

Thethird FillingmachineFillingmachinefillingThefillingvalveisakeycomponentofthemachine,thematerialfromthecylinderintothecontainerinthefillingvalve.Valveentireapparatusarecentrallyinstalledontheturntable,fillingthebottleupanddownlinearmotion.Fillinglevelinthemainreturnpipefromthefillingvalvecontrol.Asealfillingvalveundertheactionofthespringinthenon-fillingstate.Inthispartallthe cesmaybecommunicatingwiththeoutsideworldhaveusedseals,ifthereisleakageofmaterials,firstconsiderwhetherthesealisbrokenduringtheproductionprocess. ©2014Newamstar .All toThethird FillingmachineFillingmachineliftLiftcylinderunderaerobicconditionsisontherise,bottlefillingcamliftisdrivenbytheliftingcylindertoachieve.RelativeslidinginthiscomponentorrelativerotationofpartsoftheuseoftheGermanaguesanti-frictionbearings(gaspressurein3kg-3.5kgisappropriate).Notethatthecylinderlubrication,particularlynewmachines,thebestarerefueleveryday.Besuretodoapressuretestwhenre cingseals. ©2014Newamstar .All toThethird FillingmachineFillingmachinecylinderand ©2014Newamstar .All toThethird FillingmachineFillingmachinepowersource Whenthedislocationoccurs,youseethegeargap,fromtheadjustmentwhenthepositioning ©2014Newamstar .All toThethird Fillingmachine Usingofimportedmagneticconstanttorque head, effectisstableandreliable, defectAsetofphotoelectricswitchisarrangedontheguiderail,andthemachinecanautomaticallystopthemachinerunningwhenthecoveriscoveredwithnocover.Itisprovidedwitharotarycap machineintothebottledetectionswitch,andfallguiderailcoverandcapdialingdiscconnectioncoveroflockcylinderlinkagecontrolcapofdischarge,ensurenobottlestopfeedingcoverandreducethelidloss(encounterhighcover,skewcover,coverflyingrecorddataandysisthereason.Payattentiontowhetherthereisadrawingwire ©2014Newamstar .All toThethird FillingmachineFueloilperday0TrytocleanoldoilThisdialrunoutduringdisassemblyfight,trytocontrolinlessthan0.5mm. ©2014Newamstar .All to

Thethird FillingmachineLiftingWhenthebottlesentoverfromthefillingmachine,cap covermadefromabottleasideonthe te.Axisundertheactionofthecamtracktodecline,thencap operationbymeansofthethrustring. ©2014Newamstar .All to第四章瓶 Bottlecapdisinfection 机是我公司根据灌装生产线的工艺特点自行研制开发的生产线 工作流程如下：瓶盖→（理盖器）→落盖导轨→PGXZA75/30coverdisinfectionmachineisour accordingtotheprocesscharacteristicsofthefillingproductionlinetodeveloptheproductionlinespecialauxiliaryequipment,PGXZA75/30typecoverdisinfectionmachineisgenerallyusedfordrinkingwaterandhotfillingproductionline.Itsmainfunctionistodeliveredbythewindcoverormechanicaltransmissionbeltandcapsterilization,washing,dry,thenwillcaptransfertocapWorkprocessisasfollows:cap,capsorter)>fallcoverrail,disinfectantsprayflushing,sterilewaterspraywashedandasepticgasdryer,rotarycapmachine. ©2014Newamstar .All to第四章瓶 Bottlecapdisinfection Capself-carecoveris intotheguiderailcover,ifthereversecover intotheguiderailcovercoverforguiderailonthereversecoverstarwillbestucktoareversecoverinducednocoversupply,reversecoverphotoelectricswitchwasdetectedbyreversecoversignal,alarmprompttheoperatorwillcoverout,ensurereversecoverrateiszero. ©2014Newamstar .All to第四章瓶 Bottlecapdisinfection符合要求的瓶盖自落盖导轨进入盖机的导轨，在瓶盖通道下方的冲盖管排列了一组有一定角度的喷Inlinewiththerequirementsofthecapfromthecoveroftheguiderailintothecoveroftheguide,inthechannelunderthecoverlinearrangedinacertainangleofthespraynozzle,inadditiontothesurfaceofthebottlecapforsterilizationandcleaning,butalsofortheadvanceofthecap.Inadditiontothetopofthecapchannelisequippedwithasmallamountofsmallholeofthespraypipe,usedtospraytheoutersurfaceofthecapandsterilization. ©2014Newamstar .All to第五章装介质流Thefifth Fillingmedium©2014Newamstar .All to 第五章装介质流Thefifth Fillingmedium©2014NewamstarCo.,.All .to第六章灌装工Thesixth FillingAutomatic1Intothebottlecontrol:intothebottleofabottleofcylinderblockcylinder,solenoidvalve(24VDC)control,cylinderblockcylindercanbeindependentaction;equipmenttoentertheautomaticoperationifthemainenginetostopthecylinder 气动碟阀动作），机器运转时自动开启2Bottlewashinglinewithlowconcentrationandhighconcentrationliquidfeedingcontrolsolenoidvalve(2)(tocontrolflushingbottleofpipelinep aticbutterflyvalveaction),whenthemachineisrunningautomaticallyopen. 3Fillingmachineliquidcylinderwithatemperatureprobe,whenthematerialtemperatureislowerthanthesetrange,thethreewhentheengineisshutdownandalarm;higherthanthesettemperaturerangeonlywhenthealarmdoesnotstop.4Fillingmachinebottleliftcylindergaspathcontrolwithsolenoidvalve(24VDC)a;fillingmachineautomaticallyrunwhenthesolenoidvalvetothebottleliftcylindergaswaytoprovidecompressedair.Thesolenoidvalvecanbeoperated machinecovercylindersolenoidvalve(24VDC)iscontrolledbyabottlesignalproximityswitch(24VDC)andpositionsignalproximityswitch covertheguiderailwithoutcoverandalarm,setupasetofphotoelectricswitch ©2014Newamstar .All to第六章灌装工Thesixth FillingCapsorterformotorpower0.37KW,internalcapsorterforlackofcoversignalCoverdeviceconsistsofasortingdeviceshortofcoversignaltocontrolthestartandstop,startthefirstopenfan,motor,stopfirststopmicromotorstopthefan.Fanpower0.75KW,micromotor tesetuptosetupthepositiondetectionswitch(24VDC),forthedetectionofthenumberof9Centralizedlubricationpumpcontrol:automaticlubricationpump(24VDC)opentime5minutesto10hours,minutesfromtimetotime10minutesto100hours;timecanbeset.Automaticallywhenaboutevery8hourstostart,thestartingtimecanbeset. 停机，恢复后方能正常开机Setasidetheoverloadalarm,resumenormalNormalfillingwhenthevacuumpump,otherstatewhenthevacuumpump,touchscreencanbecontrolled Liquidleveldetectionprobe,whenthecontinuousdetectionoflowlevelwhenthe Coverguiderailcover ©2014Newamstar .All to第六章灌装工Thesixth Filling14Redbottlewateriscontrolledbythebutterflyvalveandconstantpressurevalve:themachineisrunningwhenthevalveisopen,thepressureistoohighfromtheconstantpressureoverflow15Material liquidlevelcontrolofthefrequencyofthereturnflow,lowleveloftherefluxpumptostop 16Thecontrolofthepipelinepressuregauge:thepressureislowerthanthesetrangeandthealarmisstoppedandthepressureishigherthanthesettingrange.17低浓 Lowconcentrationsofdisinfectionliquid liquidlevelcontrolofthelowconcentrationofrefluxpumpstart18Highschoollowlevelcontrolofhighconcentrationsofrefluxpumpandvalveopeningand ©2014Newamstar .All to第七章灌装Theseventh Filling CIPstatewhenthetemperaturecontroldevicedoesnotwork,thecylinderblockcylinderblock,putalidonthedoesnotcover,nocover,nostop,noalarm;equipmentdoesnotCIPtheseatvalveisnotcontrolledbycontinuousliquidlevelCIPstatefillingmachinebottleliftcylindercontrolsolenoidvalvepower,bottleliftcylinderisatthelowest ©2014Newamstar .All to第八章装更换瓶Theeighth Filling cementTheequipmentforbottlemouthtransmission,whenthebottlediameter,andPETbottleneckshapechanges,therelevantpartoftheequipmentneedtobere ced.Needtoadjusttheheightofthedevice.BottlewashingPETisthebottleneckandthebottlemouthsizechange,needtochangethebottleholderontheleftandrightFillingPETisthebottleneckandthebottlemouthsizechange,needtochangethebottleholderontheleftandrightclam Whenthebottlesizechanges,changingparts:guidewheel,etc..Whenthecapchanges,there cementofthescrewcapmold.Whenthebottlesizechanges,changing:bottleholder,paddlesIftheuserfillswithabottleofchange,pleasecontacttheequipment r,accordingtothenewdesignofthebottletype,soasnottoaffectthenormaluseofequipment. ©2014Newamstar .All to第九章装机保Theninth FillingmachineAfterthedailyoperationofthe1Emptythemedi