通用APQP项目评审英文版

SupplierProgramReviewMeeting#1GM1927-15APQPKick-offMeetingAdvancedProductQualityPlanningSupplierProgramReviewMeeting#1Purpose:CommunicatetheprocessthatwillbeusedtoprovideprogramupdatesforAPQPDeliverables.ConfirmAPQPcommunicationChannelsbetweenSupplierandGM.EnsurethatGMrequirementsareunderstood.UnderstandcurrentprogramstatustoensureconformancetoGMTiming.Provideaformalprocesstoraiseopenissuesforresolution.Formjointfocusonfuturesteps.

Background-APQP-GlobalAPQPDevelopment

APQPProjectPlanOverviewAPQPKick-offMeeting-SQRequirements-ProgramTiming-ReviewChecklists-IdentifyOpenIssues

SummaryAgendaAdvancedProductQualityPlanningWorldwidePurchasingNovember2023GeneralMotorsCorporationGMBackground

Definition:AdvancedProductQualityPlanning--APQPStructuredmethoddefinesandestablishessteps necessarytoensureproductmeetscustomerrequirementsRequiredforallnewpartsResponsibilityofthesupplierPurpose&Structure:CommunicatestherequirementsnecessarytodevelopaproductqualityplanTopManagementsupportbythesupplieriskeytothesuccessoftheanyAPQPprocessRequiresanenvironmentoftrustandcooperationbetweenallpartiesAPQPQS-9000APQPDirectionEstablishmentofanAdvancedProductQualityPlanQS-9000sectionrequirestheestablishmentofanadvancedproductqualityplanAIAGAPQPManualisreferencedasthedocumentthatshouldbeusedDetailofspecificdeliverableswasnotclearlydefinedSeparate“unique”Regional&DivisionalrequirementsdevelopedBackground

GMGlobalAPQP

GM-1927istheGeneralMotorsCommonGlobalAPQPManualGM’scommondirectionforthedevelopmentandimplementationofanAPQPplanGlobalAPQPDevelopmentAdvancedProductQualityPlanningWorldwidePurchasingNovember2023GeneralMotorsCorporationGMCommonGlobalAPQPProcessforGMWorldwideGM-1927replacesallregionalanddivisionalAPQPreferencemanualsGM-1927harmonizedandstandardizedthemultipleregionalanddivisionalAPQPmanuals

Alignswiththe5phaseswithintheAIAGAPQPmanualandprovidesthedetailrequiredtoimplementanAPQPplanAlignswithGM’s4PhaseProgramTimingandDeliverablesGlobalAPQPDevelopmentGM1927DocumentsandFormsOrdering: Orderinginformationforalldocumentsandmanualslistedorreferencedthroughoutthismanual(GM1927)iscontainedonpageII

ElectronicCopies: Thismanualandalldocumentsthatarepartofthismanual(thisincludesanydocumentwithaGM1927number)canbefoundthroughtheinternetattheGMSupplyPowerwebsite Theaddressis,thenfollowthesesteps:LoginSelectQualityPowerSelectLibrarySelectSupplierQualitySelectAPQPManual&DocumentsGlobalAPQPDevelopmentSTARTOFPRODUCTIONRUN@RATE(GP-9)PRODUCTIONPARTAPPROVAL(PPAP)PROTOTYPESAMPLEAPPROVAL(GP-11)PRE-PRODUCTIONMEETINGADVANCEDPRODUCTQUALITYPLANNING(APQP)SOURCINGDECISIONPOTENTIALSUPPLIERASSESSMENTADVANCEPLANNING&PREVENTIONWWPSUPPLIERQUALITYIMPROVEMENTPROCESSLIFEOFPARTTIMELINEEARLYPRODUCTIONCONTAINMENT(GP-12)GLOBALSOURCINGIMPROVEMENTMEETINGQUALITYWORKSHOPLEVELIICONTROLLEDSHIPPING LEVELICONTROLLEDSHIPPINGSUPPLIERQUALITYPROCESSES&MEASURES(GP-5)PERFORMANCEMONITORINGCONTINUOUSIMPROVEMENT(GP-8)PROBLEMRESOLUTIONGMGlobalAPQPSQGlobalAPQPCombinationoftheBestProcesses

ExperienceManualContentsPrefaceTableofContents RASICExplanationofPMI’s(ProcessModelIntegration)PMI’sfor17Tasks/DeliverablesAppendices Glossary

GlobalAPQP

The17TasksaretheKeyforSuccess!AdvancedProductQualityPlanningWorldwidePurchasingNovember2023GeneralMotorsCorporationGMAPQP“AtaGlance”Showsthelinkageofthe17deliverablesto:GM’s4phasetimingGM’sSourcingProcessAIAGAPQP5phaseswithintheAPQPplanningprocessThefocusoftheAPQPProjectPlanisontimingofeachdeliverableLevelsofcompletenessforspecificdeliverablesisclearlyidentifiedTherequiredcompletionofitemsistiedtothespecificGMbuildeventAPQPProjectPlanSQGlobalAPQPAPQPProjectPlanStartHereTask4APQPProjectPlanSupplierActivitiesSupplierProgramReviewsTask4)SupplierProgramReviewsFourMajorProgramReviews:

Purpose:

EnsureSupplier’sQualityPlanisProgressingtoMeetGMProgramTimingProvideaFormalProcesstoRaiseIssuesforResolution

Pre-ProductionMeeting(APQPKickoff)BetaPrototypeBuildReviewGammaPrototypeBuildReviewPilot(FinalPPAPSubmission)ReviewMeetingResponsibility:Pre-ProductionMeetingisScheduledbySQE

Meetings2,3,4areScheduledbySupplierTODAYOverview4)SupplierProgramReviewsAPQPMajor/OpenIssuesListAPQPTimingChartUpdatesProgressofTooling/Fixtures/GagesSupplierManufacturingAssessmentLetters(3letters)LessonsLearnedDesignIssuesRPNReductionPlansAIAGNewEquipmentChecklist(A-3)AIAGProcessFlowChecklist(A-6)AIAGPFMEAChecklist(A-7)AIAGControlPlanChecklist(A-8)GP-12PlanSQEswillReviewDocumentsatMeetingsMeetingSubjectsInclude:SuppliersneedtobepreparedforeachmeetingwithsupportingdocumentsSupplierProgramReviews2,3,4Task65)TimingCharts/OpenIssuesSQEResponsibility:

Purpose:EnsureProgramDeliverablesareExecutedonScheduleReviewtheAPQPTimingChartandAPQPIssuesListIdentifyandCommunicateKeyTimingandProgramIssueswithGMManagementSupplierResponsibility:CreateandmaintainanAPQPTimingChartandOpenIssuesListMaintainDetailbehindEachHighLevelAPQPChartReviewTimingChartandIssuesListatAllProgramReviewsIdentifyandCommunicateAnyChangestoSQEIdentifyandCommunicateKeyTimingandProgramIssueswithSQE6)ManufacturingAssessmentLettersManufacturingAssessments:

Design--cantheDesignbeManufacturedtoConformto allGMPerformanceRequirements? Prototype--usingtheIntendedProductionProcess, willallPartsConformtoGMRequirements? ProcessCapability--willtheProductionProcessProvidePartsthatConformtoGMRequirements?SupplierResponsibility:EvaluateFeasibilityduring3stagesofprogramdevelopmentSubmitLettersSignedbytheManufacturingPlantManagerPurpose:

SupplierEvaluatesManufacturabilityofthePartDesignIsManufacturabletoGMRequiredQualityLevels…Manufacturingismakingacommitmenttoachievezerodefects..Minorconcernsaboutthedesign..Confidentthatdesignwillbemodified..manufacturabletoRequiredQualityLevels…commitmenttoachievezerodefects..Majorconcernsaboutdesign,notconfidentpartcanbeproducedatGMRequiredQualityLevels…6)ManufacturingAssessmentLetters7)FlowChartSQEResponsibility:

Purpose:ProvideaLogicalPictorialRepresentationoftheProcessFlowthatcanbeusedastheFoundationforPFMEA’s.ControlPlans,WorkStationLayouts,etc.ReviewProcessFlowChartsatSourcing(ifavailable),atPrototype,atProductionPartApprovalandRegularProductionEnsurethattheProductionVersionislinkedtothePFMEAandControlPlanEnsurethattheFlowChartIncludesInspectionandReworkSupplierResponsibility:CreatePreliminaryProcessFlowChartusingaSimilarProcessCreateandMaintaintheFlowChartthroughPrototypeandintoProductionEnsuretheFlowChartisLinkedtothePFMEAandControlPlanCommunicateanyChangestotheSQE8)DesignFailureModeandEffectsAnalysisPurpose:SupporttheDesignProcessinReducingtheRiskofFailureSQEResponsibility:

ConfirmthataDFMEAhasbeenCompletedEnsurethatSupplierhasaDFMEAforinputtoPFMEALessonsLearnedChecklisttoDesignOwnerSupplierResponsibility:

GMDesignResponsible

SuppliersmustparticipateinDFMEAReviewswithProductEngineerShareKnowledgeandExperienceonSimilarDesignsRecommendActionPlansforSeverity,Occurrence,DetectionTargets

SupplierDesignResponsibleLeadCross-functionalTeamtoDevelopandImproveFMEAScheduleReviewMeetingswithGMProductEngineerDevelopActionPlansforSeverity,Occurrence,DetectionTargetsMaintainDFMEAforPPAPSubmission9)DesignReviewsPurpose:EnsurethattheDesignhasbeenadequatelyDefinedtoBuildToolsandGaugesSQEResponsibility:ParticipateinKCDSWorkshopandGD&TReviews

ParticipateinDesignReviewsaddressingchangesinManufacturingProcess/Quality/Timing/RiskSupplierResponsibility:ParticipateinKCDSWorkshopandGD&T&DesignReviewsParticipateinDefiningMeasurableKPC’sParticipateinDefiningAppearanceSpecificationsSatisfyallPerformanceandMaterialTestingRequirementsEnsurethattheManufacturingProcesscanachieveTolerancesonaContinuingBasisQualityoftheDesignDirectlyImpactsProcessDesignandProcessQuality10)Gage,Tooling&EquipmentReviewsPurpose:

EnsurethattheManufacturingprocessisbeingdesigned,builtandcertifiedtoproducepartswithqualityatrateaccordingtoGMprogramrequirementsSQEResponsibility:

ConfirmthatGage,ToolingandEquipmentTimingisonScheduletoSupportProgramRequirementsConfirmthattheGaugeAgreeswiththeFunctionalPartUsage,ComplieswithGD&T,IncludesMeasurementofKPCsandisattheCorrectChangeLevelEnsureGageisUsedasIndicatedinProcessFlowChartandControlPlanSupplierResponsibility:

Design,BuildandObtainCertificationofGagesParticipateinReviewswithGeneralMotorsRelativetoDesign,BuildandCertificationoftheGagePurpose:EnsurePartProblemsareIdentifiedandCorrectedinordertoMinimizetheImpactofPartVariationuponDesignEvaluation,Manufacturing,andAssembly.SupplierResponsibility:AdheretoRequirementsSpecifiedinGP-11.

ShipPartsandDocumentationasSpecifiedinGP-11andthePrototypePurchaseOrder.RespondtoandResolveIssuesIdentifiedinPrototypeBuild.RevisetheFlowChart,PFMEA,andControlPlanasProblemsareIdentifiedthroughoutGP-11andthePrototypeBuild.UpdatetheAPQPOpenIssuesListandAPQPTimingChartasProblemsandChangesOccur.PrototypewillactasaMirrorforProblemsthatwillAppearatPilot=AddressIssuesEarlyinProgram!11)GP11Prototype12)PFMEAStrategyPurpose:AssurePotentialFailureModesoftheProcesshavebeenConsideredandAddressedSQEResponsibility:

AttendinitialPFMEADevelopmentTeamMeetingMonitorProgressandReviewPFMEAwithSupplier

SupplierResponsibility:

InitiatePFMEApriortoSourcingaspartoftheQuotationtoGMDriveErrorPreventionandDetection

throughouttheProcessPreparePFMEA-Multi-disciplinaryteamInsurethatPFMEAresultshavebeenincorporatedintoControlPlanRevisePFMEAifProcess/Material/ManufacturingLocationChangesDevelopandImplementRPNReductionPlans13)ControlPlansPurpose:DefinetheMethodbeingusedtoControlallKPCsand

KCCsforPartsbeingManufacturedforVehicleBuilds.SQEResponsibility:

VerifyuseofPFMEA&StatisticalDatatodetermineNecessaryControls

VerifyUpdateofControlPlanwithSolutionsfromPFMEAVerifyPre-LaunchIssueshavebeenIncorporatedintoProductionPlanSupplierResponsibility:DevelopPre-sourcingControlPlanEnsureControlPlanFlowsfromPFMEA&ProcessFlowChartUsePre-LaunchControlPlantoValidateProductionControlPlanUpdateControlPlanProcessControlPlanAuditswillbeConductedatRun@Rate14)GP12EarlyProductionContainmentPurpose:

EstablishaContainmentPlanduringStart-upandAccelerationthatwillQuicklyIdentifyQualityIssuesattheSupplier’sFacility;i.e.,aPre-LaunchControlPlan.

SQEResponsibility:ProvideGP-12TimingtotheSupplierReviewtheSupplier’sProcessandPre-LaunchControlPlan VerifythatanyPR&R,PrototypeorPilotIssuesareinControlVerifythattheSupplierusedPFMEA&StatisticalDatatoSetControlsSupplierResponsibility:DevelopthePre-LaunchControlPlanBasedonExperiencefromPriorIssuesImplementthePre-LaunchControlPlanMonitorGP12DataandModifyInternalProcesstoEliminateIssuesMonitorCustomerIssuesandPR&Rs,UpdateControlPlans

15)ProductionPartApprovalProcessPurpose:

DetermineifAllCustomerEngineeringDesignRecords&SpecificationsRequirementsareproperlyunderstoodbytheSupplierandthattheProcesshasthePotentialtoProduceProductMeetingtheseRequirementsduringProductionattheQuotedRate.

SQEResponsibility:

ReviewPPAPDocumentationPriortoSubmission -VerifyCompletionofall19RequiredItems -ManyDocumentsCanbeReviewedinAdvanceofPPAPSubmissionFollow-uponPPAPRejectionsSupplierResponsibility:ProducePartsintheProductionEnvironmentCompleteallDocumentsandTestRequirementsinAdvanceofPPAPDateTargetforFullPPAPonFirstSubmission16)RunatRatePurpose:

VerifythattheSupplier’sActualManufacturingProcessisCapableofProducingPartsthatMeet:

-GM’sOn-goingQualityRequirements -QuotedToolCapacity -GM’sDailyVolumeRequirementsSQEResponsibility:

EvaluatetheSupplier’sRunatRatePlanDetermineiftheRunatRateshouldbeCustomerorSupplierMonitoredParticipateinCustomerMonitored,orReviewtheResultsofSupplierMonitoredConfirmActualCapacityExceedsQuotedCapacityandGMDailyRequirementsStatusRunatRateAccordingtoResultsSupplierResponsibility:

DevelopRunatRatePlanandReviewwithSQEConfirmQuotedToolCapacityandDurationofRunatRateConductRunatRate,CompleteWorksheetsandForwardtoSQE17)LessonsLearnedPurpose:

ReviewExperiencefromPreviousProgramsandConsiderOpportunitiestoImprovePerformanceonNewPrograms.SQEResponsibility:

AcquireInformationaboutPreviousExperienceswithSimilarCommodities -OtherSQEs,LocalorinOtherRegions -ProductEngineers

SharePersonalKnowledgeandExperienceVerifythattheSupplierAppliesLessonsLearnedinNewProcessSupplierResponsibility:ShareLessonsLearnedfromSimilarCommoditiesEvaluateLessonsLearnedfromExternalSourcesIncorporateAllApplicableItemsintoProductionProcessandToolDesigns

SQRequirementsProgramTimingReview1927-14ChecklistOpenIssuesSummaryAPQPKick-offMeetingAdvancedProductQualityPlanningWorldwidePurchasingNovember2023GeneralMotorsCorporationGMAgendaSupplierQualitySORSupplierQualityhasaGlobal StatementofRequirementsthat appliestoallsuppliers.SORIncludedintheGMRFQ.SupplierQuotationstoGM mustincludeasignedcopyof theSOR,indicatingcompliance totheserequirements.SignatureofSupplierRepresentative

(GM1927-4isIncludedin allGMRFQs.Suppliersubmitsaspartof QuotetoGM,includes requesteddocuments.ReviewSupplierQuality Informationprovidedand discussexceptions.UpdateAPQPOpenIssues Listforexceptions.RequiredQualityInformationLetterLessonsLearnedReviewLessonsLearnedinGMSupplyPowerwebsite -Obtainworksheetonmajorcomponents -EvaluateLessonsforapplicationtonewpart

DiscussotherLessonsLearnedfromsimilarpartsObjectiveofthisactivityisAvoidRepeatIssuesProgramT