铸件质量控制计划(中英文范本)

QualityControlPlan质量控制计划,,,,,,,,,,,,

,,,,,,,,,,,,,

■Prototype样件,□Prelaunch试生产,□Production生产,ContactPerson/Tel.联系人和电话,,,,Date(Original):报告日期,,,,,

ControlPlanNo.:控制计划编号,,,Xieshixiang,,,,06/29/2011,,,,,

PartNo./LatestChangeLevel料号/最近版本,,,ProjectTeam:项目组成员,,,,CustomerPlantApproval/Date(ifneeded):客户确认/日期,,,,,

BR3014216Q,,,"xieshixiang,changlianbo,liuzhibin",,,,,,,,,

PartName/Description零件名称/描述,,,SupplierPlantApproval/Date:供应商确认/日期,,,,CustomerQualityApproval/Date(ifneeded):客户质量部确认/日期,,,,,

"BOSS,PIPINGMANF,SS3/4″NPT",,,,,,,,,,,,

Supplier/Plant:供应商名称,,SupplierCode:供应商编号,OtherApproval/Date(ifneeded):其它确认日期(如果需要的话),,,,OtherApproval/Date(ifneeded):其它确认/日期,,,,,

BROADEN,,,,,,,,,,,,

Part/ProcessNumber产品/工序编号,ProcessName/OperationDescription过程名/操作描述,Device/ToolsforMfg工具/机器,Characteristics特性,,,Measurement测量,Evaluation/Measurement量具,Samplesize样品数量,"Samplefrequency

频率","ControlMethod控制方法

",ReactionPlan应对方法,

,,,No.序号,CheckPoints检测点,,Product/ProcessSpec./tolerance产品/工序说明/公差,,,,,,

01,进货检验Receivinginspection,,01,"钢料

Rawmaterial",,"化学成分：Chemicalcomposition

C:<0.08,

Si;<1.0,

Mn:<2.0,

Cr:18~20,

Ni:6~10.5,

无油,nooli","材质证明

光谱分析仪Materialcertification;Spectrometer

Calibratethespectrometremachine1timeeachyear.andcalibratethestandardsamples1timeeachshift.

",1pcs,"每批

Eachpurchase,

eachlot.

","标识原材料与证明文件；

光谱分析

物料采购验收单

RawMaterialIdentificationandmaterialcertification;

Labcertification;

Incominginspectionrecords","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.","Theseareallthesamereactionplans.Howisnon-confomringmaterialcontained?

TheQAvaluetheaffectofthenonconfirmingmaterial.makethedisposition:returnsoraccepted.

"

,,,02,"合金成分

Alloychemicalcomposition

",,"镍板符合标准GB6516-86

NickelaccordingtoGB6516-86","质保书

MaterialQualitycertificationsupplier'scertification",1pcs,"每批

Eachpurchase,

eachlot.","质保书

MaterialQualitycertification

Referenceprocess16","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition..",

,,,,,,"钼铁符合标准GB/T3649-87

MoFeaccordingtoGB/T3649-87","质保书

MaterialQualitycertification

supplier'scertification",1pcs,"每批

Eachpurchase,

eachlot.","质保书

MaterialQualitycertification

Referenceprocess16","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,03,"蜡料

WaxMaterial",,"软化点：70-80℃

针入度（25℃）/10-1mm：5-9

线收缩率（%）：0.9-1.1

灰分含量（%）：≤0.05

Softeningpoint:70-80℃

Penetration(25℃)/10-1mm：5-9

Contractionrate(%):0.9-1.1

Ash(%)：≤0.05","1质保书

2第三方实验室报告

1.MaterialQualitycertificationprovidedbysuppliereachlot;

2.Outsidelabtestreport",1times,"每6个月

Each6months

","定期送检

Periodicallysendtooutsidetestlabeach6months

Brodencheckontractionrate(%)and

Ash(%),

1timeseachmonth.","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.

MRBhandle,returntosupplier.",

,,,,,,,,,,,,,

,,,04,"硅溶胶

Solicagel

",,"外观：无悬浮物

Novisiblefloatingparticles

Nosiliconeindiscerptible","目测

Visualinspection

",1pcs,"每批

Eachpurchase,

eachlot.","物料采购验收单

Broaden'sincominginspectionreport.","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.

MRBhandle,returntosupplier.",

,,,,,,SiO2:29-31%,"实验室

Labtest",1pcs,"每批

Eachpurchase,

eachlot.","实验室检验证明

Labcertification

INCOMINGINSPECTIONREPORT

","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,05,"锆粉

zirconpowder",,"粒度：48um(300目）

Granularsize:48um（300mesh)","实验室

Labtest

",1pcs,"每批

Eachpurchase,

eachlot.","实验室检验证明

INCOMINGINSPECTIONREPORT","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,06,"锆砂

zirconsand",,"粒度：150um(100目)

GranularSize:150um(100mesh)","实验室

Labtest

",1pcs,"每批

Eachpurchase,

eachlot.","实验室检验证明

INCOMINGINSPECTIONREPORT","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,07,"莫来粉

Mullitepowder",,"粒度：75um(200目)

GranularSize:75um(200mesh)","实验室

Labtest

IsthereanASTMstandardbeingfollowed?

ThereisnoASTMstandard,andnoGBstandardalso.becausetherearedifferentconditionsindifferentplant..eachfactoryhaveintermalstandard.Broden'sinternalstandardseethepicture.",1pcs,"每批

EachlotWhatdefinesalot?

Eachpurchase,

eachlot.","实验室检验证明

Labcertification

Internalorexternal?

Broaden'slabcertification.","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,08,"莫来细砂

Mullitesand",,"粒度：250-550um(30-60目)

GranularSize:250-550um(30-60mesh)","实验室

Labtest

",1pcs,"每批

Eachpurchase,

eachlot.","实验室检验证明

INCOMINGINSPECTIONREPORT","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,09,"莫来粗砂

Mullitesand",,"粒度：550-1000um(16-30目)

GranularSize:550-1000um(16-30mesh)","实验室

Labtest

",1pcs,"每批

Eachpurchase,

eachlot.","实验室检验证明

INCOMINGINSPECTIONREPORT","采购员填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

02,蜡料制备Waxpreparation,"脱水桶

Dehydratetank",01,"脱水温度

Dehydratetemperature",,"脱水温度:105-120℃

Dehydratetemperature:105-120℃","自动温控仪

显示器

报警器

Automatictemperaturecontroller

Monitorandtrack

Alarms","连续

Throughout.

PLCcontrol","每桶

Eachtank","报警器

Machinealarms","停止生产并通知工程师调整。

Theoperatortoinformtheengineeradjust.","Howaretheadjustmentsmaintained?

Howdoestheoperatorknowwhentomakeanadjustment?

Whataretheoperatorscheckingtoo?

Whathappenstoallthebadproductidentified?

"

,,,02,"脱水时间

Dehydratetime",,"脱水时间:≥12h

Dehydratetime:≥12h","计时器

Timer

",1,"每桶

Eachtank

≥12h

","记录

Manualtracking

TheoperatortofillinTheDehydrateTimeRecord,recordthestarttimeandtheendtime","操作者自行调整

Theoperatortoadjust",

,,"静置桶

Precipitationtank",01,"静置温度

Precipitationtemperature",,"静置温度70-85℃

Temperature70-85℃","自动温控仪

显示器

报警器

Automatictemperaturecontroller

Monitorandtrack

Alarms","连续

Throughout.

PLCcontrol","每桶

Eachtank

≥12h","报警器

Machinealarms

Whentheprecipitationtemperatureisn'tinthetolance.weknowitimmediately.","停止生产并通知工程师调整。

Theoperatortoinformtheengineeradjust.",

,,,02,"静置时间

Precipitationtime",,"静置时间:≥12h

Stilltime:≥12h","计时器

Timer",1,"每桶

Eachtank

≥12h","记录

Manualtracking

TheoperatorfillinThePrecipitationTimeRecord,recordthestarttimeandtheendtime

","操作者自行调整

Theoperatortoadjust",

03,"制造蜡模

Makewaxmodel","全自动射蜡机

Automaticwaxinjectionmachine",01,"射蜡压力

Injectingpressure",,"射蜡压力：2.5-3.5MPa

Pt=2.5~3.5MPa;

","压力表

Pressuremeter

calbrated2timeeveryyear

",1times,"每小时

1hour","记录

Manualtracking

TheoperatortofillinTheInjectingPressureRecord,recordthepressure1timeseachhour.","停止生产并通知工程师调整。

Theoperatortoinformtheengineertorecheckandadjust.",

,,,02,"射蜡温度

Injectingtemperature",,"射蜡温度：58-60℃

Temperature:58-60℃","测温仪

Temperaturetester

calbrated2timeeveryyear

",1times,"每小时

1hour","记录

Manualtracking

TheoperatortofillinTheInjectingTemperatureRecord,recordthetemperature1timeseachhour.","停止生产并通知工程师调整。

Theoperatortoinformtheengineertorecheckandadjust.",

,,,03,"射蜡时间

Injectingtime",,"射蜡时间：35+/-0.5s

Time:35+/-0.5s

","计时器

Timer

calbrated2timeeveryyear",100%,连续Continuous,"自动控制

Automaticstopwhentotime","停止生产并通知工程师调整。

Theoperatortoinformtheengineertorecheckandadjust.",

04,"修蜡

Decoratewaxmodel","专用刀具

Specialtool",01,"外观

Appearance",,"无飞边,毛刺

Noburrsandflashing","目测

Visualinspection",100%,连续Continuous,"自检

Self-inspectionperinspectionsheet

","自检并返修

Theoperatortorecheckandrework",

05,"检验

WaxmodelInspection",,01,"外观

Appearance",,"无飞边,毛刺

Noburrsandflashing","目测

Visual",100%,连续Continuous,"专检记录

Processinspectionrecord

","通知操作者停止工作，并进行自检自修。

Informtheoperatortorecheckthewaxparts.Reworkedorrejected.",

,,,02,"尺寸

Waxdimensions",,"蜡件尺寸符合图纸要求

Accordingtocastingpartdrawing

","卡尺

Caliper

calibrated1timeevery6months",5pcs,"Every2H

",,,

,,,,,,,,,,,,,

06,"组树

Waxmodelsassembling","电烙铁

Electriciron",01,"外观

Appearance",,"组树方式符合工艺要求

WaxtreeaccordingtoInstructionandsamplepicture","目测

Visual",100%,连续Continuous,"自检

Self-inspection

Theoperatorshoudcheckthewaxtreeismeettherequirementsornot.","返工或报废

Reworkedorrejected",

,,,,,,,,2pcs,2h,"专检记录

Processinspectionrecord

Theinspectorshoudcheckthewaxtreeismeettherequirementsornot.andrecordthesamplesizeandfrequency","通知操作者停止工作，并进行自检。

Toinformtheoperatortorecheck,reworkedorrejected.",

07,"面层沾浆制壳

Baselayerdippingandcoating

","浆料机

淋砂机

浮砂机

恒温恒湿机

锆粉

锆砂

Slurrytank&Sandcoatingdevice&

Humidistat&dryingdevice

zirconpowder

zirconsand",01,"粘度

Viscosityofbaselayer",,"面层粘度：35~40s

Viscosityofbaselayer:35~40S","标准流杯和计时器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeeveryyear

","5次

5times","每天

2-3timeseachshift","专检记录

Processinspectionrecord","调整并再检查

Theoperatortoadjustandrecheck",

,,,02,"湿度

humidityofbaselayerroom",,"面层湿度：50-70%RH

humidityofbaselayer:

50-70%RH","湿度计

Hygrometer

calbrated2timeeveryyear","5次

5times","每天

2-3timeseachshift","专检记录

Processinspectionrecord

Thereportincludehumidityandtime.","调整并再检查

Theoperatortoadjustandrecheck",

,,,03,"干燥时间

Dryingtime",,"干燥时间：6-12h

Dryingtime:6-12h","计时器

Timer

",100%,"每棵

eachtree",,"调整并再检查

Theoperatortoadjustandrecheck",

08,"过渡层沾浆制壳

Thesecondlayerdippingandcoating

","浆料机

淋砂机

浮砂机

恒温恒湿机

莫来粉

莫来砂

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder

Mullitesand",01,"粘度

Viscosityofthesecondlayer",,"过渡层粘度：13-15s

Viscosityofthesecondlayer:13-15S","标准流杯和计时器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear","5次

5times","每天

2-3timeseachshift","专检记录

Processinspectionrecord

Thereportincludetheslurryviscosityandtime.

","调整并再检查

Theoperatortoadjustandrecheck",

,,,02,"湿度

humidityofthesecondlayerroom",,"面层湿度：40-60%RH

humidityofthesecondlayer:

40-60%RH","湿度计

Hygrometer

calbrated1timeseveryyear","5次

5times","每天

2-3timeseachshift",,"调整并再检查

Theoperatortoadjustandrecheck",

,,,03,"干燥时间

Dryingtime",,"干燥时间：12-24h

Dryingtime:12-24h","计时器

Timer

",100%,"每棵

eachtree","记录

Manualtracking

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","调整并再检查

Theoperatortoadjustandrecheck",

09,"第三层沾浆制壳

Thethirdlayerdippingandcoating","浆料机

淋砂机

浮砂机

恒温恒湿机

莫来粉

莫来砂

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder

Mullitesand",01,"粘度

Viscosityofbaselayer",,"第三层粘度：11-13s

Viscosityofthethirdlayer:11-13S","标准流杯和计时器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear

","5次

5times","每天

2-3timeseachshift","专检记录

Processinspectionrecord

Thereportincludetheslurryviscosityandtime.","调整并再检查

Theoperatortoadjustandrecheck",

,,,02,"湿度

humidityofthethirdlayerroom",,"面层湿度：40-60%RH

humidityofthethirdlayer:

40-61%RH","湿度计

Hygrometer

calbrated1timeseveryyear","5次

5times","每天

2-3timeseachshift",,"调整并再检查

Theoperatortoadjustandrecheck",

,,,03,"干燥时间

Dryingtime",,"干燥时间：≥24h

Dryingtime:≥24h","计时器

Timer

calbrated1timeseveryyear",100%,"每棵

eachtree","记录

Manualtracking

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","调整并再检查

Theoperatortoadjustandrecheck",

10,"第四层沾浆制壳

Thefourthlayerdippingandcoating","浆料机

淋砂机

浮砂机

恒温恒湿机

莫来粉

莫来砂

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder

Mullitesand

",01,"粘度

Viscosityofthe4thlayer",,"第四层粘度：11-13s

Viscosityofthe4thlayer:11-13S","标准流杯和计时器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear

","5次

5times","每天

2-3timeseachshift","专检

Processinspectionrecord","调整并再检查

Theoperatortoadjustandrecheck",

,,,02,"湿度

humidityofthe4thlayerroom",,"面层湿度：40-60%RH

humidityofthe4thlayer:

40-60%RH","湿度计

Hygrometer

calbrated1timeseveryyear","5次

5times","每天

2-3timeseachshift","专检

Processinspectionrecord","调整并再检查

Theoperatortoadjustandrecheck",

,,,03,"干燥时间

Dryingtime",,"干燥时间：≥24h

Dryingtime:≥24h","计时器

Timer

calibrated1timeeachyear",100%,"每棵

eachtree","记录

Manualtracking

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","调整并再检查

Theoperatortoadjustandrecheck",

11,"第五层沾浆制壳

The5thlayerdippingandcoating","浆料机

淋砂机

浮砂机

恒温恒湿机

莫来粉

莫来砂

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder

Mullitesand",01,"粘度

Viscosityofthe5thlayer",,"第四层粘度：11-13s

Viscosityofthe5thlayer:11-13S","

标准流杯和计时器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear

","5次

5times","每天

2-3timeseachshift","专检

Processinspectionrecord","调整并再检查

Theoperatortoadjustandrecheck",

,,,02,"湿度

humidityofthe5thlayerroom",,"面层湿度：40-60%RH

humidityofthe5thlayer:

40-60%RH","湿度计

Hygrometer

calibrated1timeeachyear","5次

5times","每天

2-3timeseachshift","专检

Processinspectionrecord","调整并再检查

Theoperatortoadjustandrecheck",

,,,03,"干燥时间

Dryingtime",,"干燥时间：≥24h

Dryingtime:≥24h","计时器

Timer

calibrated1timeeachyear",100%,"每棵

eachtree","记录

Processinspectionrecord

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","调整并再检查

Theoperatortoadjustandrecheck",

12,"第六层沾浆制壳

The6thlayerdippingandcoating","浆料机

淋砂机

浮砂机

恒温恒湿机

莫来粉

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder",01,"粘度

Viscosityofthe6thlayer",,"第四层粘度：11-13s

Viscosityofthe6thlayer:11-13S","标准流杯和计时器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear

","5次

5times","每天

2-3timeseachshift","专检

Processinspectionrecord","调整并再检查

Theoperatortoadjustandrecheck",

,,,02,"湿度

humidityofthe6thlayerroom",,"面层湿度：40-60%RH

humidityofthe6thlayer:

40-60%RH","湿度计

Hygrometer

calibrated1timeeachyear","5次

5times","每天

2-3timeseachshift","专检

Processinspectionrecord","调整并再检查

Theoperatortoadjustandrecheck",

,,,03,"干燥时间

Dryingtime",,"干燥时间：≥24h

Dryingtime:≥24h","计时器

Timer

calibrated1timeeachyear",100%,"每棵

eachtree","记录

Manualtracking

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","调整并再检查

Theoperatortoadjustandrecheck",

13,"脱蜡

De-waxing","蒸气脱蜡釜

Steamde-waxingautoclave

",01,"脱蜡压力

Steampressure",,"蒸气压力0.65~0.8MPa

Steampressure:

0.65~0.8MPa","压力表

Pressuremeter

calibrated1timehalfayear",1time,"每炉

Eachfurnacepershift

","记录

Manualtracking

TheoperatortofillinTheDewaxedRecord,recordthedewaxpressure.","调整并再检查

Theoperatortoadjustandrecheck",

,,,02,"脱蜡时间

De-waxingtime",,"脱蜡时间：15-20分钟

time:15-20min","计时器

Timer",1time,"每炉

Eachfurnacepershift

","报警器

Timeralarm","调整并再检查

Theoperatortoadjustandrecheck",

,,,03,"型壳质量

Qualityofshell",,"无裂壳

Nocracks","目视

Visualinspection

Broadensatndard

Nocracksontheshell.

",100%,连续Continuous,"记录

Manualtracking

TheoperatortofillinTheDewaxedRecord,recordthebadshells.

Repairedorrejected","报废

Rejectedandrecycled

",

14,"型壳焙烧

Shellbaking","型壳焙烧炉

Bakingfurnace",01,"焙烧温度

Bakingtemperature",,"温度:1100~1200℃,

Temperature:1100~1200℃;

","热电偶

TC",1time,"每炉

Eachfurnacepershift

","记录

Recordedthetemperatureanbakingtime

","调整并再检查

Theoperatortoadjustandrecheck",

,,,02,"焙烧时间

Bakingtime",,"时间：30-45分钟

Time:30-45minutes

Thefurnacesizeis2000×2500×1000

about160-200pcs

热电偶

TCcontrolthetemperture

","计时器

Timer

calibrated1timeeachyear",1time,"每炉

Eachfurnacepershift

","报警器

Timeralarm","调整

Theoperatortoadjust",

15,"熔炼

Melting","中频炉（200Kg)

IFfurnace(200kg)",01,"配料

Alloyingingredient

",,"304原料:185kg

镍：5kg

钼铁：10kg

304rawmaterial:185kg

Nickel:5kg

MoFe:10kg

","称

benchscale

calibrated2timeseachyear

",1time,"每炉

Eachfurnacepershift

","自检专检

Self-inspectionandspecialinspection

Recordtheweightofeverykindofrawmaterial.","调整

Theoperatortoadjust",

,,,02,"熔炼温度

RefiningTemperature",,1610~1630℃,"测温仪

Temperaturetester

calbrated1timeseachyear

Theoperatorwriteinthereport.

RefiningTemperatureshouldbein1610-1630℃

","1time

","每炉

Eachfurnacepershift

","自检专检

Self-inspectionandspecialinspection

Theactualrefiningtemperureshouldbecollected.","调整

Theoperatortoadjust",

16,"炉前光谱分析

Chemicalanalyze","光谱仪

试块

Spectrometer

Testblock",01,"合金成分

Alloychemicalcomposition

",,"化学成分:CF8MASTMA351

ChemicalcompositionaccordingtoASTMA351

C:≤0.08,

Si;≤1.5,

Mn:≤1.5,

Cr:18.0~21.0,

Ni:9.0~12.0,

Mo:2.0-3.0","光谱室评估

Labevaluation

Broaden'slab.",1time,"每炉

Eachfurnacepershift

","专检

Processinspectionrecord

Theactualchemicalcompositioniscollected

Putthedataintotheinspectionrecordandkeeptherecordfor5years","调整

Theinspectorinformedtheoperatortoadjust",

17,"浇注

Pouring","中频炉（200Kg)

IFfurnace(200kg",01,"钢液温度

Thesteeltemperature",,"钢温:1610~1630℃

Temperatureofsteel:1610~1630℃","测温仪

Temperaturetester

calbrated1timeeachyear

Theoperatorwriteinthereport.

RefiningTemperatureshouldbein1610-1630℃

",1time,"每炉

EachfurnaceProcessinspectionrecord

","自检专检

Self-inspectionandspecialinspection

Theactualrefiningtemperureshouldbecollected.","调整

Theoperatortoadjust",

,,,02,"浇注速度

Pouringrate",,"每串3~5S

Pouringrate:3~5S/tree","计时器

Timer

calibrated2timeseachyear

",100%,连续Continuous,"专检

Processinspectionrecord

Theactualpouringtimeiscollected","调整

Theoperatortoadjust",

18,"冷却

Cooling",,01,"冷却时间

Coolingtime",,"冷却时间至少4小时

Coolingtimeisnotlessthan4hours","计时器

Timer","每棵

Eachtree",100%,"自检

Self-inspection

Thereisnodataneedtocollected.wejustseetheo'clock,oh,thecoolingtimehasmorethan4hours,wecoulddothenextstep.","调整

Theoperatortoadjust",

19,"震动脱壳

removingshell","震动脱壳机

Shakingmachine",01,"铸件外观

Thecastingappearance",,"无裂痕,伤痕

Nocrackandscaroncasting","目测

Visualinspection","每棵

Eachtree",100%,"自检

Self-inspection

Thereisnodataneedtocollected.","调整

Theoperatortoadjust",

20,"浇口切割

Cuttingthepouringgate","砂轮切割机

Sandgrindingcutter

",01,"铸件浇口残留高度

Surplusgate",,"浇口余量<3mm,切忌割伤Pouringgate<3mm","卡尺

calibrated1time6months",5pcs,1h,"自检

Self-inspection

Thereisnodataneedtocollected.","调整

Theoperatortoadjust",

21,"浇口打磨

grindingthepouringgate","砂带机

Sandbeltmachine",02,"浇口

Surplusgate",,浇口<0.5mmPouringgate<0.5mm,"卡尺

Caliper

calibrated1time6months",5pcs,1h,"自检

Self-inspection

Thereisnodataneedtocollected.","调整

Theoperatortoadjust",

22,"抛丸

Shotblasting","抛丸机

Blastingmachine

Q25

200-250pcs",01,"抛丸时间

Blastingtime",,"抛丸时间：30-40分钟

Time:30-40min","计时器

Timer

calibrated1time6months

",100%,"每批

200-250pcs

","自动控制

Automaticstopwhentotime","调整

Theoperatortoadjust",

,,,02,表面砂子残留状况appearance,,"砂子无残留

Noresidualofsands","目测

Visualinspection",5pcs,"每批

200-250pcs","自检

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

23,"酸洗

Acidwash

Whattypeofwashisthis?Isthereaspecificationsheet?

HF:HNO3:H2O=1:4:4","酸洗槽

Acidwashtank",01,"外观

appearance",,"铸件表面形成钝化膜，色泽均匀,呈银白色

Nooxideskin","目测

Visualinspection",5pcs,"每批

Eachlot5pcs

1timesacidwashing,1lot","自检

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

24,"精整

Finishing","氩弧焊机

Arcweldingmachine

手提式砂轮机

portablegrinder",01,"铸件外观

Castingsappearance",,"铸件表面光洁，无铸造缺陷

Rawcastingsurfaceisgood.

Nocastingdefect.

Weusethearcweldingmachineandgridertodecoratethecastingtomakeitbeautiful.

","目测

Visualinspection",100%,连续Continuous,"自检

Self-inspection

","返工

Theoperatortoreworked",

25,"热处理

Solutionheattreatment","热处理炉

Heattreatmentfurnace",01,"热处理温度

Solusiontemperature

1090-1100℃",,"热处理温度:1090-1100℃

Temperature:1090-1100℃","热电偶

TC

calibrated1timeeachyear",100%,"每炉

Eachfurnace","自动控制

Automatictracking","操作者填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,02,"保温时间

holdingtime",,"保温时间：45分钟

holdingtime:45min","计时器

Timer

calibrated1timeeachyear",100%,"每炉

Eachfurnace","报警

timeralarm",,

,,,03,"冷却水温

coolmediumtemperature",,"冷却水温≤35℃

Watertemperature:≤35℃","水温计

hydrothermograph

calibrated1timeeachyear","1次

","每炉

Eachfurnacepershift

","自检

Self-inspection

Theoperatorfillintheself-inspectionreport,recordtheactualsolusiontemterature、theactualholdingtime、theactualwatertemperature.",,

26,"抛丸

Shotblasting","抛丸机

Blastingmachine",01,"抛丸时间

Blastingtime",,"抛丸时间：30-40分钟

Time:30-40min","计时器

Timer

calibrated1timeeachyear",100%,"每批

Eachlot200-250pcs","自动控制

Automaticstopwhentotime","调整

Theoperatortoadjust",

,,,02,"表面

appearance",,"无残留氧化皮

Broadenstandard

Nooxideskin

","目测

Visualinspection

Nooxideskin",5pcs,"每批

Eachlot200-250pcs","自检

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

27,"清洗钝化

passivation

Whattypeofpassivationisbeingused?

HNO3

Thereshouldbeacertificationforthisprocess.

Yes","清洗钝化槽

passivationsink

Inthisprocess,thecastingsurfaceshouldbepassivated.Aftermaching,thereisanotherpassivationprocessformachingsurface.",01,"表面

appearance",,"表面钝化成银白色，形成均匀一致的钝化膜

Thesurfacemustbeidenticalsilverywhitecolor

Weidentifedthepartspassivatedandnotpassivated.thereisnochancetogetmixed.

","目测

Visualinspectionpergordensample

Thesurfacemustbeidenticalsilverywhitecolor",5pcs,"每批

1passivate,1lot.","自检

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

,,,02,"钝化质量passivationquality

Formanchemicalinactivesurface",,"无游离铁

Nofreeiron","硫酸铜试验

Coppersulfatetest

Swabthesurfacetobeinspectedwithtestsolution,keepthesurfacewetforaperiodof6min.Copperdepositwillindicatethepresenceoffreeiron.",5pcs,"每批

1passivate,1lot.","自检

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

28,"毛坯终检

Foundryfinalinspection","卡尺及检具

Verniercaliperandotherinspectioninstruments",01,"外观

appearance",,"铸件表面光洁，无铸造缺陷

Rawcastingsurfaceisgood.

Nocastingdefect.","目测

Visualinspection

",100%,"每批

1order,1lot.

","专检

special-inspection

Recordthethenumberofgoodpartsandthenumberofthedefectiveparts.","操作者填写不合格品评审单提交质量经理评估，确定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,02,"尺寸

Dimension",,"铸件主要尺寸符合毛坯图纸

Thedimensionsaccordingtocastingdrawing.

Alldimensionsinthecastingdrawing.

","量检具

Inspectioninstruments

Calliper",5pcs,"每100件

Each100pcs","专检

special-inspection

Theactualdimensitionshouldberecorded.",,

29,"车1

Latheofworkingprocedure1","CNC车床

CNCLathe",01,"尺寸Dimension#34

0.15±0.01",,"0.15±0.01

",Micrometer(千分尺),1pcs,Eachshift,"首检记录FAI1pcs

","调整并重新提交首检

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主检查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程师调整，操作者重新检验产品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡检记录ProcessQAreport1pcs/1H

Theactualdimensitionshouldberecorded.","全部返检

Toinformtheoperatortostopmachiningandtorecheckallparts.

",

,,,02,"尺寸Dimension#32

Φ0.904/0.908",,Φ0.904/0.908□,"三坐标

CMM

Thecontrolplanisforprototype.Whenproduction,wewillchangeCMMtospecialgaugetocheckthedimension.

Calibrated1time1year",1pcs,Eachshift,"首检记录FAI1pcs

","调整并重新提交首检

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主检查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程师调整，操作者重新检验产品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡检记录ProcessQAreport1pcs/1H

Theactualdimensitionshouldberecorded.","全部返检

Toinformtheoperatortostopmachiningandtorecheckallparts.

",

,,,03,"尺寸Dimension

#25

0.22±0.01",,0.22±0.01,Micrometer(千分尺),1pcs,Eachshift,"首检记录FAI1pcs

","调整并重新提交首检

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主检查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程师调整，操作者重新检验产品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡检记录ProcessQAreport1pcs/1H

Theactualdimensitionshouldberecorded.","全部返检

Toinformtheoperatortostopmachiningandtorecheckallparts.

",

,,,04,"尺寸Dimension#33

Φ1.000±0.005",,Φ1.000±0.005,"三坐标

CMM

Thecontrolplanisforprototype.Whenproduction,wewillchangeCMMtospecialgaugetocheckthedimension.

Calibrated1time1year",1pcs,Eachshift,"首检记录FAI1pcs

","调整并重新提交首检

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主检查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程师调整，操作者重新检验产品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡检记录ProcessQAreport

Theactualdimensitionshouldberecorded.","全部返检

Toinformtheoperatortostopmachiningandtorecheckallparts.

",

,,,05,"尺寸Dimension#23

Φ0.755/0.759",,Φ0.755/0.759□,"三坐标

CMM

Thecontrolplanisforprototype.Whenproduction,wewillchangeCMMtospecialgaugetocheckthedimension.

Calibrated1time1year",1pcs,Eachshift,"首检记录FAI1pcs

","调整并重新提交首检

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主检查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程师调整，操作者重新检验产品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡检记录