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#QI:Qualityimprovement(CRCRITICALDEFECT:(CRMAJORDEFECT: (MAMINORDEFECT MIMAX:MaximumMIN:MinimumDIAdiameterDIMdimensionLCL:LowercontrollimitUCLUppercontrollimitEMI:ESDEPA:ECNECO:EngineeringchangeorderECR:CPI:ContinuousProcessImprovementCompatibilityMarkingDWGdrawingStandardization:Consensus:CodeZDZerodefectToleranceSubjectmatterAuditor:BOM:BillofmaterialRework:IDidentification,PILOTRUN:FAI:FPIRFirstPieceInspectionReportFAA:SPCCP:capabilityindexCPKcapabilityindexofprocess()PMPMPIDASdefectsAnalysisSystemPPBFluxP/NL/NLotNumberVersion:QuantityValiddateMIL—STDMilitary—StandardICTInCircuitTest(ATEAutomaticTestEquipmentMOManufactureOrderTOC\o"1-5"\h\zT/UTouchUp( )I/N:P/TF/TFunctionTest( - )ASP/KTQM:TotalqualitycontrolMDAmanufacturingdefectanalysis (ICTRUN-INHI—pot:FMIFrequencyModulationInspectDPPMDefectPartPerMillion: )1000PPM 0.1%CorrectiveAction:(CARACCREJS/SSamplesizeSI-SIVSpecialI-SpecialIVCONConcession/WaiveISO:ISAIndustryStandardArchitectureOBAFIFO:PDCATOC\o"1-5"\h\zPlandocheckaction, ,WIP: ( )S/OSalesOrderP/O:PurchaseOrder )P/R:PurchaseRequest(AQL:acceptablequalitylevelLQLLimitingqualitylevelQVLqualifiedvendorlistAVL (ApprovedVendorListQCD:Qualitycostdelivery,MPMManufacturingprojectmanagementKPIKeyperformanceindicateMVT:ManufacturingVerificationTestQ/R/SQuality/Reliability/Service/ /STL:shiptoline(NTFNotroublefoundCIPcapacityimprovementplan )MRB:materialreviewboardMRBMaterialrejectbillJIT:justintime()5S:seiriseitonseisoseiketsushitsuke)SOPstandardoperationprocessSIP:SpecificationinspectionprocessTOPTestOperationProcess(WI:workinginstruction( )SMD:surfacemountingdevice(FAR:failureanalysisreportCAR:CorrectiveactionreportBPR (BusinessProcessReengineeringISAR: (InitialSampleApprovalRequest)—JIT (JustInTimeQCC (QualityControlCircleEngineeringDepartment(TQEMTotalQualityEnvironmentManagement(PDProductionDepartment)LOGLogisticsShipping: )AOQAverageOutputQualityAOQLAverageOutputQualityLevelFMEAfailuremodeleffectivenessanalysisCRBChangeReviewBoardCSACustomerSimulateAnalysisSQMSSupplierQualityManagementSystemQITQualityImprovementTeamQIPQualityImprovementPlanCIP:ContinualImprovementPlanM.Q.FSMaterialQualityFeedbackSheet(SCAR:SupplierCorrectiveActionReport8DSheet:8Disciplinessheet8DPDCAPDCA Plan-Do—Check-ActionMPQ:MaterialPackingQuantity )DSCN:DeliveryScheduleChangeNotice(QAPSQualityAssuranceProcessSheet( )DRPDistributionResourcePlanning)DSSDecisionSupportSystem)EC(ElectronicCommerceEDIElectronicDataInterchangeEISExecutiveInformationSystem):EnterpriseResourcePlanning)FMS(FlexibleManufactureSystem)KM(KnowledgeManagement)4LLot-for—LotLTC(LeastTotalCostLUC(LeastUnitCostMESManufacturingExecutionSystemMPS(MasterProductionScheduleMRP(MaterialRequirementPlanningMRPII(ManufacturingResourcePlanningOEM(OriginalEquipmentManufactureODM:(OriginalDesign&ManufactureOLAP:On—LineAnalyticalProcessingOLTPOn—LineTransactionProcessing)OPT:OptimizedProductionTechnology)PDCA:PDCAPlan-Do—Check—Action)PDMProductDataManagementRCCP(RoughCutCapacityPlanning)SCMSupplyChainManagement)SFC(ShopFloorControl)TOCTheoryofConstraintsTQCTotalQualityControl)FYI/Rforyourinformation/referenceASAP:S/TStandardtimeTPMtotalproductionmaintenanceESDWriststrapIT:informationtechnologyCEOChiefExecutiveOfficer
COOChiefOperatingOfficerSWOTStrength,WeaknessOpportunity,ThreatCompetenceCommunicationCooperation:VibrationTestingIDP:IndividualDevelopmentPlanMRP:MaterialRequirementPlanningMAT'SMaterialLRR:LotRejectRateATINAttention3CComputer,Communication,Consumerelectronic5W1HWhen,WhereWhoWhatWhy,Ho5M:Man,MachineMaterial,Method,Measurement,,Information4MIEManMaterial,Machine,Method,Environment,,,, )Information7M1IManpowerMachineMaterial,MethodMarket,Management,Money,,,AccuracyActionActivityAnalysisCovarianceAnalysisofVarianceApprovedAttributeAverageBalancesheetBinomialBrainstormingTechniquesTOC\o"1-5"\h\zCauseandEffectMatrix )CL:CenterLineCheckSheetsComplaintConformity )ControlControlchart( )CorrectionCorrelationMethodsCPIcontinuousProcessImprovementCrossTabulationTablesCSCustomerService(DSADefectsAnalysisSystemData DescriptionDCC:DocumentControlCenterDecisionDefectsperunitDescriptionDeviceDoDOE:DesignofExperimentsElementEngineeringtechnologyEnvironmentalEquipmentEstimatedaccumulativefrequencyEEquipmentVariationExternalFailure ,FAFailureAnalysisFactcontrolFatigueFMEAFailureModeandEffectAnalysisFPFirst-PassYield( )FQA FinalQualityAssuranceFQC FinalQualitycontrolGaugesystemGradeHistogramImprovementInitialreviewInspectionInternalFailureIPQCInProcessQualityControlIQC:IncomingQualityControlISInternationalOrganizationforStandardizationLCLLowerControllimitLQC:LineQualityControlLSLLowerSizeLimitMachineManageMaterialsMeasurementMedianMSA:MeasurementSystemAnalysisOccurrenceOperationInstructionOrganizationPartoPPMartsperMillionPlanPolicyPopulationPQA:ProcessQualityAssurancePracticePreventionProbabilityProbabilitydensityfunctionProcedureProcessProcesscapabilityanalysis ()ProcesscontrolandProcesscapabilityProductProductionProjectsQA:QualityAssuranceQC:QualityControlQEQualityEngineeringQFD:QualityFunctionDesign )QualityQualitymanualQualitypolicyRandomexperimentRandomnumbersR:RangeRejectRepairRepeatabilityReproducibility100Requirement101Responsibilities102Review103Reword104Rolledyield105RPN:RiskPriorityNumber106Sample107Samplespace108Samplingwithreplacement109Samplingwithoutreplacement110Scatterdiagram111Scrap112Simplerandomsampling113Size114SLSizeLine115Stratifiedrandomsampling116SOP:StandardOperationProcedure117SPCStatisticalProcessControl118Specification119SQA:Source(SupplierQualityAssurance120Stagesampling121StandardDeviation122Sumofsquares123Taguchi—method (124Theory125TQCTotalQualityControl126TQMTotalQualityManagement127Traceability128Training129UCL UpperControlLimit130USL UpperSizeLimit131Validation132Variable133Verification134Version135VOC VoiceofCustomer136VOE VoiceofEngineer137Inventorystockreport:138Salesorderreport:QCqualitycontrolFQCfinalqualitycontrolIPQCinprocessqualitycontrolOQCoutputqualitycontrolIQCincomingqualitycontrolTQCtotalqualitycontrolPOCpassagequalitycontrolQAqualityassuranceOQAoutputqualityassuranceQEqualityengineeringFAIfirstarticleinspectionFAAfirstarticleassuranceCPcapabilityindexCPKcapabilityprocessindexSSQAstandardizedsupplierqualityauditFMEAfailuremodeleffectivenessanalysisFQCAQLAcceptableQualityLevelS/SSamplesizeACCAcceptREERejectCRCriticalMAJMajorMINMinorQ/R/SQuality/Reliability/Service/ /P/NPartNumberL/NLotNumberAODAcceptOnDeviationUAIUseAsItFPIRFirstPieceInspectionReportPPMPercentPerMillionSPCStatisticalProcessControlSQCStatisticalQualityControlGRRGaugeReproductivenessRepeatabilityDIMDimensionDIADiameterNNumberQITQualityImprovementTeamZDZeroDefectQIQualityImprovementQPQualityPolicyTQMTotalQualityManagementRMAReturnMaterialAudit7QCTools7QualityControlToolsECNEngineeringChangeNotice (ECOEngineeringChangeOrder )PCNProcessChangeNoticePMPProductManagementPlanSIPStandardInspectionProcedureSOPStandardOperationProcedureISInspectionSpecificationBOMBillOfMaterialPSPackageSpecificationSPECSpecificationDWGDrawingESEngineeringStandardCGOOChinaGeneralPCEIWSInternationalWorkmanStandardISOInternationalStandardOrganizationGSGeneralSpecificationPMCProductionMaterialControlPCCProductcontrolcenterPPCProductionPlanControlMCMaterialControlDCDocumentCenterQEQualityEngineering )QAQualityAssuranceQCQualityControl )PDProductDepartmentLABLaboratoryIEIndustrialEngineeringR&DResearchDesignPCsPiecesPRSPairs( )CTNCartonPALPallet/skidPOPurchasingOrderMOManufactureOrderD/CDateCodeID/CIdentificationCode )SWRSpecialWorkRequestL/NLotNumberP/NPartNumberOEMOriginalEquipmentManufacturePCPersonalComputerCPUCentralProcessingUnitAS.APAsSoonAsPossibleE-MAILElectrical-MailN/ANotApplicableQTYQuantityI/Oinput/output/NGNotGood,C=0Critical=0APPApprove ,CHKCheckASS’YAssembly,T/PTruePosition5WIHWhenWhere,Who,WhatWhy,Howto6MManMachineMaterialMethod,MeasurementMessage4MTHMan,MaterialMoney,Method,TimeHow ,SQAStrategyQualityAssuranceDQADesignQualityAssuranceMQAManufactureQualityAssuranceSSQASalesandserviceQualityAssuranceLRRLotRejectRateSPSSwitchingpowersupplyDTDeskTop )MTMini—Tower )DVDDigitalVideoDiskVCDVideoCompactDiskLCDLiquidCrystalDisplayCADComputerAidedDesignCAMComputerAidedManufacturingCAEComputerAidedEngineeringPCBPrintedCircuitBoardCARCorrectionActionReportNGNotGoodWDRWeeklyDeliveryRequirementPPMPercentPerMillionTPMTotalProductionMaintenanceMRPMaterialRequirementPlanningOSOperationSystemTBAToBeAssured,D/CDrawingChangeP/PPlans&ProcedureEMIElectrical—MusicIndustryElectricalMagneticInterferenceRFIReadFrequencyInputMMCMaximumMaterialConditionMMSMaximumMaterialSizeLMCLeastMaterialConditionLMSLeastMaterialSizeLEDlighting—emittingdiodeQBRQuarterBusinessRecordCIPContinuousimprovementprocessFGIForecastedGoalInventoryCNCComputerizednumeralcontrollerB2CBusinesstocustomerB2B BusinesstobusinessAVLApprovedvendorlistPOPProcedureofpackagingEOLEndoflifeVDCSVenderdefectcorrectingsheetPDCSProcessdefectcorrectingsheetGRNGoodsreceivingnoteA/RAccountingreceivableA/PAccountingpayablepresidentoperatorpositiongeneralmanagerspecialassistantdeputymanager|'depjuti|=vicemanagerdeputysupervisor=vicesupervisorgroupleaderlineleadersupervisorresponsibledepartmentHumanResourcesDepartmentHeadcountproductiondepartmentplanningdepartmentQCSectionstampingfactorypaintingfactorymoldingfactoryadministration/generalaffairsdept/productionunitmeetingminutesdistributiondepartmentsubjectconclusiondecisionitemspre-fixedfinishingdateColormanagementVisualmanagementproductioncapacityfirstcountfirstchecksecondcountsecondcheckquantityofphysicalinventorysecondcountphysicalinventoryphysicalcountquantitydifferencequantitysparepartsphysicalinventorylistcauseanalysiswastematerialsdescriptionspecificationmodelworkorderrevisionremarkregistrationregistrationcardtocontrolapplicationformforpurchaseconsume,consumptiontonotifytofillintocollecttogatherstatisticscosmeticinspectionstandardcomputercasepersonalcomputerenclosurefrontplaterearplatechassis'JaesibezelpanelHoodbasepanbezelrisercardflatcableTOPdrivercagebottomdrivercageresinfilmrawmaterialsmaterialssteelplateroll/coilmaterialspareparts=bufferplasticpartssheetmetalparts/stampingpartsmaterialchecklistfinishedproductsemi-finishedproductgoodproduct/acceptedgoods/acceptedparts/goodpartsdefectiveproduct/non—goodpartsdisposedgoodswarehouse/hubpackingmaterialbasketplasticbasketflowchartproductiontempolotsofproductionmanufactureproceduretorevisemodifytoswitchoverto,switch—to switchingoverengineeringbottleneck,projectdifficultygloves)glove(swithexposedfingersBand-AidIndustrialalcoholbroommopvacuumcleanerraggarbagecontainergarbagecangarbagebagliaisonragslampholdertomopthefloortocleanatableairpipedeliverydeadlinedieworkerproduction,toproduceequipmentresistancebeaconcoolantcrusherclubcarplate
powerbuttonresetbuttonforkliftvelocityWorkshoptravelertrailer=longvehicleHydraulictrolleyhydraulichandjackcasing=containerizationpatentcoordinatesupplyanddemandcareercardbarricadecartonboxtopullandstretchworkcell/workshopsub—linebottleneckplaindiepiercedieformingdieprogressivediestagediecompounddieshearingdierivetingdiefeaturediemalediefemalediecavityvelocitycorediechangetofixadietorepairadiepunchsetpunchpadpunchholderstripperpadupstripperupperplatelowerplatediepaddieholderdiesetbottomblockbottomplate( )uppersupportingblankupperpaddingplateblanktopplatetopblockstrippingplateouterstripperinnerstripperlowerstripper punchinsert( )deburringpunchgroovepunchstampedpunchroundpunchspecialshapepunchbendingblockrollerbaffleplatelocatedblocksupportingblockforlocationaircushionplateair—cushioneject-rodtrimmingpunchstiffeningribpunch=stingerribbonpunchreel—stretchpunchguideplateslidingblockslidingdowelblockdielockerpressureplate=platepinchthicknessgaugecuttingdie,blankingdiedieblockfoldedblockslidingblocklocationpinliftingpindieplate,frontboardpaddingblocksteppingbarpanelboardtoloadadietounloadadieactiveplatelowerslidingplateupperholderblockuppermidplatespringboxspring-boxeject—rodspring—boxeject-platebushingblockcoverplateguidepadpilottrimpiercepocketforthepunchheadslugholeradiusshim/wedge/heel/pad/spacer/gaskettorch—flamecutsetscrewformblockroundpiercepunch=diebuttonshapepunch=dieinsertstocklocatedblockmetalplatemillergrindertolerancescore=grooveslidingblocklatheactiveplatebaffleplatecoverplategroovepunchair—cushioneject—rodspring-boxeject—platecapabilityparameterfactordrillersetupdieheightofdiesettingupanalog—modedeviceinnerguidingpostinnerhexagonscrewdowelpincoilspringlifterpineq-heightsleeves=spoolpinlifterguidepinguidepinwirespringouterguidingpoststopscrewlocatedpinouterbushpressspecificationdieheightflowmarkweldingmarkpostscrewinsertselftappingscrewstripperplatepistonhandlemoldflashmoldpositivemoldsplitmolddieliftertopstopbottomstoponestroketocontinue,conttogripmateriallocationlump,locatingpiece,locationblockresettofileburrembeddedlump|in'bedIlmpstamping—missingtotightabolttoloosenaboltpunchedholetocutedge=sidecut=sidescraptobendingtopulltostretchengravingtoengravestampingtostakedesigning,todesigndesignmodificationgauge(orjigpedalstopperflowboardtorquespline=themultiplekeysquenchingtemperingannealingcarbonizationalloytungstenhighspeedsteelmolyhighspeedsteelforming )drawholebendingembossdomesemi-shearingstampmarkdeburrorcoinpunchrivetingsidestretchreelstretchgroovestampletter( )tick-marknearsidetick-markfarsidepunch,presspunchingmachinehydraulicmachinejackdecoilermanufacturemanagementstampingpressfeederrack,shelf,stacktakertoreversematerialtoloadmaterialtounloadmaterialtoreturnmaterial/stocktoscraped|'skrypid|scrapev.;robotproductionlinepackagingtoolpackagingwelltypeinsulatedrunnerhotrunnerrunnerplatvalvegatebandheaterspindlespearheadslagwellcoldslagairventweldinglineejectpinknockpinreturnpinsleevestripperplateinsertcorerunnerstripperplateguidepinejectrod(bar(subzerothreeplaterunnersystemstresscrackorientationspruegatenozzlespruelockpinslagwellsidegateedgegatetabgatefilmgateflashgateslitgatefangatedishgatediaphragmgateringgatesubmarinegatetunnelgatepingaterunnerlessspruelesslongnozzlespurwasteboardslidingracktoimposelinestocompresscompressingcharacterdietofeed,feedingmaterialchangestockchangefeaturechangepreparefor,makepreparationsforrotatingspeedrevolutionabnormalhandlingAssemblylineLayoutConveyerRivetmachineRivetgunScrewdriverElectricscrewdriverHydraulicmachinePneumaticscrewdriverautomationtostakestakingrivetingaddlubricantoilargonweldingcylinderrobotconveyingbelttransmissionracktodrawholesboltnutscrewidentificationtagscrewdriverplugautomaticscrewdrivertomove,tocarry,tohandlebeputinstoragepackingstaker=rivetingmachinefittogetherfasten(fixturepallet/skidbarcodebarcodescannerfusetogetherfusemachine/heatstakeprocessing,toprocessdelivery,todelivertoreturndeliveryto.tosenddeliverybacktoreturnofgoodseasilydamagedpartsstandardpartstolubricatespringsparetoolslocation/buffersparemoldslocationtox
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