高级维修电工CPM2AH实验指导书

PLC试验装置(CPM2AH系列)试验指导书20234目 录1.1简介〔2〕1.1简介〔2〕1.2根本指令〔8〕1.3梯形图编程规章〔12〕1.4安装和维护〔13〕(17)2.1根本指令编程练习〔16〕2.3液体自动混合〔23〕2.4运料小车〔26〕2.5机械手动作模拟掌握〔30〕2.2十字路口交通灯〔18〕2.6三相异步电机换接启动〔34〕2.7电梯掌握系统〔36〕其次章附录：CPM2AH主机试验接线图〔67〕第一章 可编程掌握器简介根本概念3ControllerPC,这是其在国外工业界的正式名称。但这简洁和个人计算机(PersonalComputer,简称也为PC)相混淆,在我国仍习惯地沿用PLC作为它的缩写(ProgrammableLogicController)。可编程掌握器是基于大规模集成电路技术和微型计算机技术的一代工业自动掌握设备。传统的生产自动掌握系统是继电器--接触器掌握系统，是用导线把继电器、～可编程掌握器应运而生。1969地应用到美国通用汽车公司〔GM〕的生产线上。1985年国际电工委员会给出了可编程掌握器具有以下的显著优点：牢靠性高编程简洁、使用便利通用性好、具有在线修改力量大幅缩短设计、施工和试运投产周期，维护简洁体积小巧，便于实现机电一体化和学问技能水平，承受了一套继电器梯形图为根底的简洁的指令方式，使PLC构造框图PLC外部存储器I/O设系统程序用户程序数据扩备展接接口口中心处理器输输入出编程器I/O扩展单元编程器I/O扩展单元接口电源接口1

从上图可以看主机局部包括中心处理器〔CPU〕和存储器。中心处理器是具有运算和掌握PLCPLC作、监控输入/输出接口的运行状态来响应外部设备的恳求，在此根底上做出规律PLC工业过程的应用程序和各种暂存数据及中间结果。2/输出〔I/O〕接口输入接口接收输入设备〔如按钮、传感器、开关以及触点等〕的掌握信号。输出接口是将经过主机处理后的结果通过功率放大电路去驱动输出设备〔如指示灯、电磁阀等。为削减电磁干扰，提高掌握回路的牢靠性，输出接口电路一般由微输出和双向可控硅输出，用户可以依据执行元件的需要来选择。3/输出〔I/O〕扩展单元用于扩大外部输入/输出设备时的连接。4手持编程器是PLC户可以使用它来输入、检查、修改、调试自己的应用程序，也可以用来监视PLCPLC5用于主机和编程器、打印机、扫描仪等外部设备的连接。6及输入/输出设备正常工作所需的电源。工作原理然后进展自我诊断，对各个组成部件进展自检，确认正常后开头循环扫描。PLC的每一个扫描过程分为三个阶段，见以下图：1PLC〔1，0〕写入输入状态表〔即输入存放器〕中。2〔即输出存放器〕中。31、断〔0〕状态，经过输出局部送到输出锁存电路，用来驱动输出端各个继环的扫描。PLC路是隔离的，从而大大提高了其运行的牢靠性。输入端输入采样输入端输入采样执行程序输出端输出刷PLC元件，如继电器、关心继电器、定时器、计数器和特别功能存放器等，和PLC内部的各种存放器，如通用存放器、数据存放器等。PLC而不是传统意义上的“硬”继电器，但所能实现的功能与它们根本全都。当写入该单元的规律状态为“1”时，表示相应继电器的线圈得电，其动合触点闭合，而动断触点断开。DM0000-DM6655以本试验装臵的所使用的CPM2A围和功能说明如下表所示：DM0000-DM6655元件名称代表字母编号范围功能说明输入继电器IR000-IR002IR00000-IR00111，36接收外部输入设备的信号输出继电器IR010-IR012IR01000-IR01107，24输出程序执行结果并驱动外部设备关心继电器SR232-SR255SR23200-SR25515，384在程序内部使用，不能供给外部输出定时继电器TCTC000—TC127定时/记数继电器，触点在程序内部使用计数继电器TCTC000—TC127定时/记数继电器，触点在程序内部使用数据存放器TR/HR/DMTR0-TR7HR00-HR19数据处理用的数制存储元件程序编制就是用户依据掌握对象的要求，利用PLC厂家供给的程序编制语的。其中，梯形图和指令语句表最为常用。1的表示PLC输入和输出之间规律关系的图形，特点是信号流向清楚、直观、简洁易懂。梯形图中的常用符号有〔参见各个演示试验的梯形图。进展图形图的设计时要留意以下几点：〔梯级〕起始于左母线，然后是触点的串联或/和并联，最终是线圈与右母线相连。从左母线经过各个回路流向右母线，母线上并没有电源。这个“虚拟电流”只是用来形象地描述用户程序执行过程中应满足线圈接通的条件。PLC晶体管或晶闸管才能实现。输出继电器的触点也可供内部编程使用。2指令语句表是一种用指令助记符来编制PLC它类似于计算机汇编语言，但比汇编语言简洁。一条指令语句由执行步序、指令语和目标元件三局部组成，假设干条指令语句组成指令语句表，也就是一个掌握程序。右图是三相电动机起掌握的继电接触掌握回路、梯形图和指令表表示三种方式的比较：PLC们的形式，这里只简要地介绍一下：根本指令LOAD(取指令)/LOADNOT(取反指令)/AND(与指令)/ANDNOT(与非指令)/OR(或指令/ORNOT(或非指令)ANDLOAD(与块指令)/ORLOAD(或块指令)OUTPUT(线圈驱动指令)/OUTPUTNOT(线圈驱动非指令)6618SET(置位指令)/RESET(复位指令)NOOPERATION(空操作指令)/END(完毕指令)SHIFTREGISTER〔移位指令.不是根本指令，但在演示试验中常用〕图编程规章一般状况下，编制可编程掌握器梯形图的步骤如下：1、打算掌握系统需要的动作及其次序

梯形得。本模拟试验装臵的输入输出点数是：CPM1A-40CDR型，输入/输出为24/16点。二是打算掌握先后次序、各个元件的相互关系以及它们能够做出何种反响。2、对输入及输出目标元件进展编号每个输入/输出，包括定时器、计数器、内臵继电器等都有一个唯一的对应编号，不能混用。3、画出梯形图ENDENDPLC放在梯形图的最左边。这种安排，所编制的程序简洁明白，语句较少。4、将梯形图转化为程序〔及指令集〕5、用编程器输入编制好的程序指令表6、对程序进展测试、修改7、保存完成的掌握程序8、在试验台上对所编制的程序进展验证。如与实际的操作状况不符，需要做进一步的修改。安装和维护是很常见、同时可能对可编程掌握器的正常工作产生很大影响的干扰源。措施。安装的工作效率和使用寿命。在安装可编程掌握器时要避开以下各种因素： 0--55℃范围； 85%或存在露水分散现象 阳光直射 腐蚀性或易燃性气体 铁屑及灰尘 频繁及连续的振动 10g〕轨道上。在轨道上先安装好左右夹55℃，要安装电风扇进展强制通风。20当垂直安装可编程掌握器时，要严防导线头、铁屑、灰尘等脏物从通风窗掉入可编程掌握器内部，否则它们很有可能损坏内部的PCB〔印刷电路板扰其正常工作。电源接线CPM1A系列可编程掌握器电源为50Hz、220V±10%的沟通电，但需要外接24VDC电源给数字量输入/输出点。本试验装臵已经将局部接线连接好，但具体PLC台使用说明书》中主机接线图的相应局部。假设电源发生故障，中断时间不超过10ms时，可编程掌握器的正常工作不10msRUN间的干扰。接地要用扩展单元，其接地点应与根本单元的接地点连在一起。器。24V24VDC〔PLC，如三菱FX24V7mA。此外，直流24V24V24V〔0V。假设使用扩展单元，则应将根本单元和扩展24V用。入点并不耗电。在这种状况下，24VCPM1A输入接线感器与输入端口的接线。NPN输入端接通，输入线路闭合，同时输入指示发光二极管发亮。R-C器的误动作。假设在输入触点电路串联二极管，二极管上的电压应小于4V。假设使用带发光二极管的舌簧开关时，串联二极管的数目不能超过两只。输入接线还应当特别留意：输入接线可以适当长些。输入、输出线不能使用同一根电缆，输入、输出线要分开。可编程掌握器所能接收的脉冲信号的宽度应大于扫描周期时间。输出接线输出方式有继电器输出、晶闸管输出和晶体管输出三种；类型和同一电压等级的电源。PCB输出元件。此，承受此种用法的继电器的工作寿命要长。制。负载电源切断。动力线，避开并行。其次章 演示试验2.1根本指令编程练习0000011000与0040021001或TIM0000030050000011002与非000根本指令编程练习TIM根本指令编程练习TIM000#501004计数CNT001#50021003 CNT0011005003通断000001002003004005+24VCOM000 001 002 003 004 005PLC100010011002100310041005一、试验目的1PLC2、练习并把握编程软件的使用。3、生疏掌握系统的操作。4、通过练习实现与、或、非规律功能，初步生疏编程方法。5、把握定时器、计数器的正确编程方法及其扩展方法。二、编制梯形图和试验程序：试验2.2 十字路口交通灯4、红灯亮30秒十字路口交通灯6、黄灯亮，2秒后熄灭4、红灯亮30秒十字路口交通灯6、黄灯亮，2秒后熄灭3、黄灯亮，2秒后熄灭R北5、绿灯闪耀，3秒后熄灭G Y2、绿灯闪耀，3秒后熄灭YR4、绿灯亮25秒G1、绿灯亮20秒1、红灯亮25秒西东1、红灯亮25秒G1、绿灯亮20秒4、绿灯亮25秒RYGY2、绿灯闪耀，3秒后熄灭南5、绿灯闪耀，东西3秒后熄灭信号R红灯亮3、黄灯亮，2秒后熄灭6、黄灯亮，2秒后熄灭绿灯 绿灯亮 闪黄灯亮4、红灯亮30秒十字路口交通灯RWYW西灯GW北GN YN RN北灯西甲东乙GE南灯YS东灯YRSGSE南 RE+24VCOMSD ST000 001PLC1000GN/S1001YN/S100210031004100510061007RN/SGE/WYE/WRE/W乙甲书》中主机接线图的相应局部。一、试验目的PLCPLC二、掌握要求全部的信号灯受到一个启动开关的掌握：亮；当启动开关断开时，全部信号灯都熄灭。55〔各个灯的点亮、熄灭或闪耀按15〕：时间时间20s3s2s30s南南北信号红灯亮时间30s绿灯亮20s绿灯闪3s黄灯亮2s二、 编制梯形图并写出试验程序：梯级步序指令地址说明00010000LD00000启动0001OR232110002ANDNOT232120003OUT2321100020004LD00001停顿0005OUT2321200030006LD232110007ANDNOTT004000400080009TIMLDT000#0250T00025000500100011TIMLDT004#030023211300012ANDNOTT000000600130014TIMLDT006#0200T0062000150016TIMTIMT010#0200T00720300070017LD#0030T007000800180019TIMLDT005#0020T0002000900200021TIMLDT001#0250T0012500220023TIMTIMT011#0270T00227300100024LD#0030T0020025TIMT003#0020200110026LDNOTT0000027AND232110028OUT01002南北红灯00120029LDT0000030OUT01005东西红灯00130031LD010020032ANDNOTT0060033LDT0060034ANDNOTT0070035ANDT0220036ORLD0037OUT01003东西绿灯00140038LD010020039ANDNOTT0060040LDT0060041ANDNOTT0070042ORLD001500430044TIMLDT012#0010T01210045ANDNOTT0100046OUT01007甲车00160047LDT0070048ANDNOTT0050049OUT01004东西黄灯00170050LD010050051ANDNOTT0010052LDT0010053ANDNOTT0020054ANDT0220055ORLD0056OUT01000南北绿灯00180057LD010050058ANDNOTT0010059LDT0010060ANDNOTT0020061ORLD0062TIMT0131#001000190063LDT0130064ANDNOTT0110065OUT01006乙车00200066LDT0020067ANDNOTT0030068OUT01001南北黄灯00210069LD232110070ANDNOTT0230071TIMT0220.5#000500220072LDT0220073TIMT0230.5#000500230074 END(01)2.3液体自动混合液体自动混合液体自动混合液体B阀门V2液体A阀门V1液面传感器SL1液面传感器SL2液面传感器SL3摇匀电机M混合液体阀门V3SL1 SL2 SL3+24VCOMSD ST000 001 002 003 004PLC1000100110021003V1 V2 V3 M在液体自动混合试验区完本钱试验，试验接线参见《试验台使用说明书》中主机接线图的相应局部。一、试验目的PLC以及相关的程序调试技术。二、掌握要求SL1、SL2、SL3A、BYV1、YV2YV3M1B5容器内的液体排空后关闭。2AAASL2，SL2ABSL1B的阀门会关闭，搅拌电机则开头运转，将液体A和B的混合液体进展搅匀。搅拌10体排出。SL3，SL310容器内的液体排空，混合液的阀门关闭，开头下一周期的操作。3SB2返回到初始状态。三、编制梯形图并写出试验程序：2.4运料小车运料小车运料小车RXV1V2R1 R2 R3A仓B仓L3 L2 L1SQ1SQ2LXSQ1 RX LX SQ2+24VCOMSD ST000 001 002 003 004 005PLC10001001100210031004V1 V2 R1 R2 R31005L110061007L2L3明》中相应主机接线图。一、试验目的生疏PLCPLC提高对所编制的程序进展修改和调试的力量。二、试验要求SDSQ1〔A，5V1行开关RX，小车开头右行，R1、R2、R3挨次点亮。到达B仓后，行程开关SQ2接通，卸料指示灯V25V2LX，小车开头左行，L1、L2、L3ASQ1三、运料小车的试验面板图SD、STSQ1、SQ2、RX、LX左行X5〔表示右行；V1、V2、R1、R2、R3、L1、L2、L3分别接主机的输出Y0〔表示装料、Y1〔表示卸料、Y2、Y3、Y4、Y5、Y6、Y7。四、编制试验程序PLCPLC“PLCPLCPLC的主机电源，将试验源程序中的“程序”和“扩展函数”下载到PLC25392.5机械手动作模拟掌握机械手动作模拟机械手动作模拟SQ2〔上限〕SQ3〔右限〕YV5原位 HL84SQ4〔左限〕YV4YV1 1 3YV35 72YV26放松SQ1〔下限〕SQ1 SQ2 SQ3 SQ4+24VCOMSD ST000 001 002 003 004 005PLC100010011002100310041005YV1 YV2 YV3 YV4 YV5 HL书》中主机接线图的相应局部。一、试验目的用数据移动指令来实现机械手动作的模拟二、机械原理和掌握要求机械手将一工件由A处传送到B处，中间需经过上升/下降和左移/右移灯动当某个电磁阀线圈通电，就另外，夹紧/放松由单线圈二位电磁阀推动气缸完成，线圈通电执行夹紧动作，有八个动作，如下图：SQ4 左移原位 84SQ2SQ3

00002：下限开关SQ1下降1 3上升SQ1

下降5

7上升降电磁阀YV12夹紧

6放松

01003：右YV400003：上限开关SQ2 01001：夹紧电磁阀YV2 01004：左移电磁阀YV500004：右限开关SQ301002：上升电磁阀YV3 HL00005：左限开关 SQ4原位指示灯点亮；0100000003原位指示灯熄灭；0000201001T0，22，T00100201001程中始终保持夹紧动作。0000301002上升动作；同时0100301000执行下降动作〔在右侧下降〕。01000T12再次执行上升动作；010020100400005010040000300005好下一个移位周期。三、编制试验程序：2.6Y/Δ换接启动三相异步电动机/换接启动三相异步电动机/换接启动UVWKM1FRKM2ABC3MKM3XY ZFR+24VCOMSD ST000 001 002PLC100010011002KM1 KM2 KM3Y/Δ换接启动模拟掌握试验区完本钱试验，试验接线参见《试验台使用说明书》中主机接线图的相应局部。PLC一问题。一、试验目的1、把握电机星/三角换接启动主回路的接线。2、学会用可编程掌握器实现电机星/三角换接降压启动过程的编程方法。二、试验要求6连接运转。电动机换接的实际操作。三、编制梯形图并写出试验程序：梯级步序指令地址说明00010000LD00001停顿0001OR00002过载0002OUT2320900020003LD00000启动0004OR233000005ANDNOT232090006OUT233000007OUT01001KM100030008LD233000009TIMT0006#006000040010LD233000011TIMT0101#001000050012LDT01010013ANDNOTT00060014ANDNOT01002KM20015OUT01003KM300060016LDT00060017TIMT0011.5#001500070018LDT0011.50019ANDNOT01003KM30020OUT01002KM20008

0021

END(01)2.7电梯掌握系统模拟掌握主机接线图的相应局部。一、试验目的1PLC2PLCI/O3、生疏四层楼电梯承受轿箱外按钮掌握的编程方法。二、掌握要求L1L2，L3L4SQ1-SQ4行程开关。电梯上升途中只响应上升呼叫，任何反方向的呼叫均无效。例如：电呼叫〔从一层运行到三层，二按动三层下降呼叫按钮时无效；反之，假设电梯停〔从四层运行到三层，这时按动三层上升呼叫按钮则无效。余下依次类推。三、输入/输出点安排如下：〔一〕输入点：序号名称输入点序号名称输入点0S4000007UP1000071S3000018UP2000082S2000029UP3000093S10000310SQ1000104DN40000411SQ2000115DN30000512SQ3001006(二)输出点DN20000613SQ400101序号名称输出点序号名称输出点0L4010008SL2011001L3010019SL1011012L20100210U1011023L10100311U2011034DOWN0100412U3011045UP0100513D2011056SL40100614D3011067SL30100715D401107四、编制梯形图并写出试验程序： 梯级步序 指令 地址 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