FactoryTalk软件架构课件

ExploringFactoryTalk

ChenHuaming(陈华明)软件区域经理/北京地区hchen@65182535-3405,139101553371ASIAPACIFICREGIONSOUTHKOREAMONGOLIACHINAPAKISTANINDIABeijingShenyangSeoulOsakaNagoyaJAPANTokyoXiamenShanghaiTaipeiTaichungTAIWANHONGKONGVIETNAMLAOSTHAILANDKAMPUCHEABangkokLahoreNewDelhiNEPALBangaloreCalcuttaBHUTANBANGLADESHMYANMARSRILANKASINGAPOREMALAYSIATHEPHILIPPINESBRUNEIINDONESIAManilaJakartaKualaLumpurPAPUANEWGUINEAAUSTRALIAPerthAdelaideSydneyBrisbaneMelbourneNEWZEALANDNewPlymouthChristchurchMumbaiPuneKaohsiungKarachiKwangjuYokohamaQuezzonCityAhmadabadSelangorHoChiMinhCityWuhanAsiaPacificHeadquartersRegionalHeadquartersOfficesAUSTRALIA/NEWZEALANDMichaelCahill-MelbourneCHINA

ActingBySoftwareSpecialistsINDIA

Kultaj

KhannaCSTResourceSupportCoimbatoreChennaiHyderabadSahibabadGuangZhouPusanChongqingAucklandIn2years,grownfrom38employeesto86!!DalianCampusAUSTRALIA

RobertReytomasNEWZEALAND

TBH-1CHINA EmmaLiu-ChinaSM RyanZhang-East

HuaMingChen-Beijing

Wei

Wei–South

YukaiWang–North

GuoyuWang–Beijing

Bangrong

Xie–South

YanfengWu-East KevinLiu–TaiwanJAPAN

HideoNishimura

TBH-1KOREA

NHKimSEASIA

Kirakit

Hothong

TBH-1INDIA

Mukund

TBH-1SoftwareManagerTeam231.FactoryTalk™概述2.FactoryTalk™优势3.RSSql简介4.应用说明41.FactoryTalk™概述5Source:AMRManufacturingOperationsChallenge6TheCIO’sRealityThousandsofPointSolutions”fromhundredsofvendorsInterfaceseverywherewith

noupgradepathNo“SingleVersion

oftheTruth”Source:IBM&IndustryStudies;CustomerInterviews2004Source:IBM&IndustryStudies;CustomerInterviews2004ConsolidateStandardizeIntegrate7厂级信息系统的现状费用高昂，难于运行和维护：CustomintegrationDuplicateddataNosingleInterfaceNore-useofobjectsPoor3rdPartyconnectivityDifficulttoupgradeLackof

standards集成费用工程时间维护成本松散耦合的应用MESSCADA/HMILaborQualityPlant-wideInformationSystems8DiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurityVisualization目标:将多个应用变为集成的、模块化的、可伸缩的套件。罗克韦尔自动化的实践分立应用一次创建，提供给所有应用；信息透明共享，应用无缝集成。SecurityDataModelConfigurationAlarms&EventsLicenseServerReal-TimeDataHistoricalDataDiagnosticsFactoryTalkServicesOrientedArchitectureApp#1App#2App#5App#4App#3DiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurityMESDiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurity3rdParty9FactoryTalkArchitectureOverviewFactoryTalkApplicationsFactoryTalkServicesDirectorySecurityLiveDataDiagnosticsAuditActivationAlarmsandEventsHistoricalDataCommonZeroAdminClientControlVisualizationMES3rdPartyBatchWorkFlowEngineFactoryTalk

IntegratorApplicationConnectivityFocusedApplicationsFoodAutomotiveLifeSciencesBeverageInformation

EnabledLogix3rdParty&

LegacySystems

Profibus,FF,HART,DH+,…

Modicon

PlantNetwork

Siemens

DeltaV

RALegacyERPSCMPLMUnifiedPlantModel10IntegratedProductionManagement&PerformanceSoftwareDesign&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesIntegratedArchitectureLogixControlPlatformFactoryTalkInformationPlatformSense&RespondSense&Respond-内嵌在各产品内；-信息共享；-重复信息最小化。11TheFactoryTalkProductionDisciplinesDesignandConfigurationIntegratedenvironmentsforcreating,modeling

&programmingyourproductionprocessesAutomationcontrolprogrammingSetup&propagatereusableequipmentOrderandproductdefinitionsRapidprocessdevelopment,simulation&deploymentRSLinxEnterpriseRSLogixArchitectPhaseManagerRSLogixArenaSimulationDesign&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitecture12Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesProductionManagementReal-timecoordinationacrossyour

plant-wideproductionprocessesOrderscheduling&executionTracking&genealogyResourcemanagementMulti-siteproductionsynchronizationFactoryTalkBatchFactoryTalkSchedulerFactoryTalkProductionCentre(RSAdvantage)FactoryTalkeProcedureFactoryTalkMaterialTrack13Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesDataManagementToolsandmethodstouseforcollecting,

transformingandintegratingproductioninformationEvent,process,ormasterdatacollection&storageIntegrationandworkflowacrossdisparatesystemsOrganize,synchronize,archive&aggregatedataAutomatedandmanualdatacollectionHistorianRSSqlIntegratorPMXRecipeMESPMXSkillTrackMESOPCGateway14Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesQuality&ComplianceEnsureoperationalprocessesand

proceduresmeetstandardsorspecificationsSimplifyregulatorycomplianceandreportingAutomated,proactivequalityenvironmentImprovefirst-passqualityEnhanceproductandprocessconsistencyPMSEBRMESRSMACCChangeManagementShopOperationsQualityMgmt*SPC/SQC

15Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesAssetManagementOptimizesmaintenanceandplantoperations

toimproveyourresourceavailabilityRiskmitigationandchangemanagementproceduresComprehensivediagnosticsanddeviceconfigurationCalibration&real-timemonitoringAuditoperatoractions&devicehealthRSMACCChangeManagementRSMACCNetworkHealthRSMACCDefenderRSMACCAAMRSMACCEOLEntekEmonitor16Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesPerformanceandVisibilityPresentsawindowintotheprocess

soyoucanmakebetterdecisionsReporting&analysistoolsRole-basedoperatorinterfaces&dashboardsKeyperformanceindicators(KPI)Situationaldisplayatmachine,line,

plant&enterpriselevelsRSBizWarePlantMetricsFactoryTalkPortalViewMachineEditionViewSiteEdition17PremierIntegrationIntegratedArchitecture=Automation&InformationBroadestScopeofSupplyScalable/ModularPlatformReal-TimeInformationAutomation=LogixMultipleControlDisciplinesScalable/ModularPlatformInformationEnabledPlantWideInformation=FactoryTalkMultipleProductionDisciplinesScalable/ModularPlatformAutomationEmpoweredFasterTimetoMarketLowerIntegrationCostsLowestTotalCostOfOwnershipPerformanceOptimizationRegulatoryCompliance18如何使用FactoryTalk™服务?软件安装光盘：RSViewSERSSqlPlantMetricsHistorian

……192.FactoryTalk™优势20RSViewSE相比传统HMI软件的五大优势基于FactoryTalkDirectory的RSViewSupervisoryEdition与传统HMI软件的主要区别:数据库设计模式Tag点定义模式画面保存方式控制系统的可重用性组态方式21RSViewSE相比传统HMI软件的五大优势基于FactoryTalkDirectory的RSViewSupervisoryEdition与传统HMI软件的主要区别:数据库设计模式Tag点定义模式画面保存方式控制系统的可重用性组态方式22HMIServer;DataServer2）RSViewSEClientRSViewSE典型结构之一（独立控制/监控网络）RSViewSEClientRSViewSEClient3）RSViewStudio……….CLXsFactoryTalk

DirectoryServerHMIServer;DataServerEthernetControlNet主服务器备服务器1）RSViewSEServer231.数据库设计模式(传统HMI软件)传统系统通常意味着数据拷贝大量各种不同种类的数据库TagDatabaseTagDatabaseTagDatabaseDataClientDataClientDataClient集中式数据库集中式数据库是一个解决办法,但是…单点故障仍需多次定义Tag名TagDatabaseDataClientDataClientDataClient数据库复制TagDatabaseTagDatabase241.数据库设计模式(RSViewSE

设计模式-数据联合)数据库依然分布在它的原始位置

(如:controller)客户通过使用FactoryTalkDirectory(FTD)去获取数据定义,FTD相当于一个查找表与InternetDNS原理类似数据定义既是分布式又是集中式在每个客户端均保留一份FactoryTalkDirectoryTag

DatabaseDataClientDataClientDataClientTag

DatabaseTag

Database25FactoryTalk

Diretory的优势--1平衡负载分布式：数据库及数据分布在各个控制器上，分别由各个控制器独自处理对数据更快更直接的访问数据不需要先由一个数据库传递到另一个数据库，再传递到客户端。而是直接有控制器到需要数据的客户端避免了单点故障数据库及数据分布在各个控制器上，在每个客户端均保留一份FactoryTalkDirectory数据库设计模式26FactoryTalkTAGBrowser从同一个TAGBrowser中流览

RSLinx,OPC,andRSViewHMI的TAG在所有FactoryTalk

产品中

(如.RSSql)均使用同一个BrowserFactoryTalkBrowser27PLCHMI(手工导入/导出)HMI/PLC程序两个数据库：程序中的任何变更都会导致两个数据库的变动2.Tag点定义模式

(传统HMI软件–多次定义)282.Tag点定义模式

(RSViewSE–一次定义)2.在HMI中直接使用在PLC中创建好的Tag点，不需要再创建一个新的HMItagatabase.1.使用RSLogix来定义PLC点，接着保存这个项目文件。Tag点保存在控制器中新添加的Tag点立刻生效29FactoryTalk

Diretory的优势--2减少项目开发时间和维护成本不用输入、输出和复制标签数据库避免了多数数据库可能出现的单点故障支持将标签数据库分布在网上的多个控制器上Tag点“一次定义”：303.

画面保存方式(传统HMI软件–画面多次拷贝)将图形文件保存成一个文件。在多个站上的一个或多个HMI项目中输入这个图形文件。在一个站上修改这个图形文件，在线或者下线将画面拷至各个站。多次修改，多次拷贝；站越多，拷贝的工作越多。313.

画面保存方式(RSViewSE–一次性画面)画面保存在HMIServer，客户端没有画面。只需简单的修改图形显示，改变即在整个系统范围内有效。既可在线修改又可离线修改。32FactoryTalk

Diretory的优势--3传统方案所没有的优点显著减少项目开发时间和维护成本避免输入和复制图形显示支持将项目分布在网络中多台计算机上的HMIserver中在自动化系统中方便、简单的更新画面“一次性画面”解决方案：334.控制系统的可重用性

(传统HMI软件-较差)需求：用户需要增加一条生产线，并想从一条同样的生产线拷贝控制系统供新的系统使用。有冲突!

在同一个应用程序内数据库地址不能重名，画面不能重名。必须做大量修改工作，一点也不省事。理想做法：在一个应用程序内，复制#1生产线的控制系统以供#2生产线使用。Area1（#1生产线）ClientHMIserverDataServerDisplay:OverviewArea2（#2生产线）

HMIServerDataServerDisplay:OverviewClient34Area2HMIServerDataServerDisplay:OverviewClientArea1ClientHMIserverDataServerDisplay:Overview1.Fatorytalk的层次化目录使得组件名称(标签，报警，画面)在系统范围内是唯一的。(区域名决定了TAG名的唯一性,即在不同的区域可以用相同的TAG名)2.用户只需简单地将Area1中的内容复制到Area2中生成新的控制。新信息立即可用。3.

复制的新项目与原项目从内容到功能上完全一样。只是所在的域不同。4.控制系统的可重用性

(RSViewSE-较好)35HMIRuntimesorServersHMI“Clients”orRuntimesEng.Station5.组态方式(传统的HMI–每台服务器单独组态)36HMIClientHMIClientHMIClientFactoryTalkDirectoryEng.Station5.组态方式（RSViewSE组态方式1-一台机组态全部服务器）375.组态方式（RSViewSE组态方式2-一对多拷贝）定义信息源和信息源组一次,即可重复使用。在笔记本电脑上离线开发整个系统,只需在现场将应用程序分别拷贝到需要的计算机上,再将系统中的计算机名改为运行软件的计算机名即可。此过程也可反过来!即:可以在现场将应用程序全部拷贝到笔记本电脑里,即可对其进行修改和重新开发。38WeAreFocusedOnAutomation!

……..andWePartnerWithITSafety-Critical ProtectiveSystems SafetyInstrumentedSystemsLevel0-FieldInstrumentationLevel1-BasicProcessControlLevel2-AreaSupervisoryControlLevel3-SiteManufacturingOperationsLevel4-SiteBusinessPlanningSiteBusinessNetworkProcessProtectiveSystemProductionControlProcessHistoryBatchControlDiscreteControlSupervisoryControlOperator

InterfaceProcessControlNetworkWANRouterLevel5-EnterpriseContinuousControlProcessMonitoringSupervisoryControlOperator

InterfaceEnterpriseNetworkOptimizingControlOurFocusProcessSafety(ISA84,IEC61508,IEC61511)Source:ISASP-99.00.01(Draft)Manufacturing

andControlsSecurity(ISASP-99,NISTPCSRF)ITSecurity

ISO17799,BS7799ITFocus39RSAssetSecurity™为系统中的所有组件提供一个集中式的安全管理。在所有Rockwell软件安装过程中一同安装。40RSAssetSecurity结构RSAssetSecurity提供两种安全管理模式：FactoryTalkNetworkDirectoryFactoryTalkLocal

DirectoryALocalDirectory针对单机应用：所有软件安装在一台机上或工作组方式ANetworkDirectory针对分布式系统，集中管理模式（domaincontroller）41RSAssetSecurity™Overview

通过FactoryTalkAdministrationConsole来配置系统安全四个组成部分∶Policies–定义系统级的安全策略SecuritypoliciesAuditpoliciesUserRightsAssignmentpoliciesProductPoliciesComputeraccounts–定义那个计算机可以访问控制系统Useraccounts–定义那个用户可以访问控制系统NetworksandDevices–为控制系统中的硬件设置安全策略42RSAssetSecurity优点针对所有Rockwell产品设置安全管理在应用程序的开发阶段就提供安全管理可以和HMI产品的安全代码一起使用支持使用Windows用户，也可在系统中创建自己的用户对密码进行有效管理

(密码时效，账户锁定，密码设定规则等)43FactoryTalkAlarmandEventsFeatureLogix5000controllerswillserveupalarminformationtoFactoryTalkAlarmsandEventsNewinstructionsaddedtoLogix5000controllersDigitalAlarm-singlestate/bitdetectionAnalogAlarm–LL,L,H,HH,RateofChange

detectionConfigurableOptionsDelayTimeAutomaticacknowledge(events)DigitalcanbenormalorLatchedNewalarmdatatypescontainstateinformation

andtimestampsforalarm(~1KMemory/Alarm)FormoreinformationonFactoryTalkA&EattendsessionCA05!44FactoryTalkAlarm&EventComponentsforRSViewSESummaryshowsallalarmsinsystemOperatorscanacknowledge,filter,sortalarmsMinimalefforttosetup,configureandlearn!AlarmLogcapturesandstoresallalarmandeventactivityin:MachineLogNetwork-WideDatabaseFactoryTalkAlarmandEventLogViewertoolprovidesviewingandreportingofalarmandeventactivity45AlarmsandEvents’sCustomerValueHowwillAlarmsandEventsbenefitmycustomers?EliminatesduplicationofalarmtagsintheHMIBettertimestampingbecauseitoccursinthecontrolleratinstructionexecutionReducessystemoverheadandnetworkburdenbecausealarmnotificationisbyexception,ratherthentheHMIclientpollingthecontrollerfordatachangeAcknowledge,suppress,andothercomplexalarmhandlingismanagedatthecontroller–allowingprogrammaticalarmhandlingReduceHMIdevelopmenteffort–controldevelopercaneasilybuildalarmsystemwithlittleknowledgeorimpacttotheHMIsystem

Whatapplicationsarewetargetingwiththisfeature?Mainlyprocessindustries,butcanbealsousedinotherapplications/industries

HowdoesFactoryTalkAlarmsandEventsdifferentiateusfromourcompetitors’offering?IntegrationwithRSViewSupervisoryEditionSingletagdatabase463.RSSql介绍（FactoryTalkTransactionManager）

47RSBizWare:模块化的MES解决方案

套装解决方案允许模块化实施,同时又提供了集成的MES平台–两全其美的方案!ImproveUptimePredicttheImpactofChangeIntegrateInformationAnalyzeOperationalDataManageOrderFlowStatisticalProcessControlRSBizWareSPCTrackResourcesManageBatchOperationsRSAdvantage48RSSqlWeb-BasedReportActiveXControlse.g.,RSView,VBRSBizWareProduction

ServerRSBizWareProductionClientPLCRSBizWareArchite