喷漆过程控制

喷漆过程关键序控制KeySequencetoControlthePaintingProcess客户；性能要求（喷漆)Customers;performancerequirements(painting)1/膜厚;≥40um（膜厚仪）

1/thickness;≥40um(thicknessanalyzer)2/附着力；GT1-GTO（1mm划格仪）2/adhesiveforce;GT1-GTO(1mmHatchInstrument)3/光泽；1.1-1.5（60℃、光泽仪）3/Lustre;1.1-1.5(60℃、Glossmeter)

4/色差；1DH:d1:(0.6--0.4)4/Colordifference;1DH:d1:(0.6--o.4)da:(0.15--0.45)db(0.45--0.15)喷漆过程关键程序控制。Tomeetcustomersperformancerequirements,thekeysequencecontrolofthepaintingprocess

为满足客户性能要求油漆搅拌:首次原漆搅拌30分钟二次3-5分钟（汽动搅拌器）

Paintmixing:forthefirsttimetheoriginalpaintstirring30minutes,thesecond3-5minutes(Pneumaticagitator)油漆过滤:200目尼龙网PaintFilter:200meshnylonnet

油漆活化时间:调配后油漆使用不大于60分钟，容器外贴起始时间单paintactivationtime:painttousewithin60minutes,markstarttimeontheoutsiceofthecontainer

油漆放置:密封储存，再次使用确认状态

Paintplacement:sealedandstored,useagaintoconfirmstatus

油漆粘度:岩田2#杯20-25秒paintviscosity:Iwata＃2cupsof20-25seconds注意事项:调漆前保质期、包装完好确认Attention:paintbeforetheshelflife,packagingintactrecognized

调漆工序PaintMixingProcesses调漆工序工作中的安全防护

Securitymeasuresinthepaintprocess

有害成分:有机溶剂、合成树脂HarmfulIngredients:organicsolvents,syntheticresin存在的损害:呼吸、皮肤、PossibleDamage:respiratorysystem,skin,预防和保护:防有机气体口罩（3M)抗溶剂手套抗静电服、帽子Preventionandprotection:Anti-organicmasks(3m),anti-solventgloves,anti-staticclothingandcaps基本保护：专用调漆室，排风良好Basicprotection:Dedicatedpaintingroomswithgoodventilation喷漆工序PaintingProcess

风速:

0.3-0.6m/min(风速仪，飘带）Windspeed:0.3-0.6/min(Anemometers,ribbon)

温度:18-28度Temperature:18-28℃

人员着装:喷漆保护，服装Staffdress:paintprotectionclothing喷漆标准作业:喷漆标准作业分解Paintstandardoperating:paintstandardoperatingdecompotion膜厚控制:每批6点膜厚片（上中下）中央通道

Filmthicknesscontrol:eachbatchof6:00thickness-chip喷漆工序工作中的安全防护

Securitymeasuresintheworkofpaintingprocess有害成分:漆雾中可能含有铅、锌等重金属、有机溶剂、合成树脂Harmfulingredients:maycontainlead,zincandotherheavymetals,organicssolvents,syntheticresininthemist

存在的损害:呼吸、皮肤、Exsistenceofdamage:respiratory.skin预防和保护:防有机气体口罩（3M)抗溶剂手套抗静电服、帽子Preventionandprotection:Anti-organicmasks(3m),anti-solventgloves,anti-staticclothingandcaps

烘干工序Dryingprocesses链速:0.6-0.9m/min（XX产品链速为0.7m/min,烘烤时间40分钟)Chainspeed:0.6-0.9m/minXXchainspeed0.7m/min,bakingtime40min)烘烤时间:45-30分钟Bakingtime:30-45min烘烤温度:78±2℃Bakingtemperature:78±2℃

喷漆过程参数监控:每两小时一次Paintingprocessprametermonitoring:onceeverytwohours喷漆产品检验实测值

SprayProductsTestingMeasuredValues膜厚：58umFilmthickness:58UM附着力：GT1Adhesiveforce:GT1

光泽：1DH1.3Luster:1DH1.3色差值：d1:0.5da:-0.26db:0.18ValueofChromatism:d1:0.5da:-0.26db:0.18参数值对比在范