控制系统IC应用

核心元器件产品盛涛工控元器件产品业务经理，北区InfrastructurefortheArchitectureIntegratedArchitectureTransformersPowerSuppliesUPSMCB’sSurgeFiltersGPRelaysSignalConditionersTerminalBlocksWiringSystems

MotionDriveBatchContinuousDiscreteInformationControlConvertConnectSupply~╤╧+_24V120VDeviceI/OProtectEssentialcomponentsthat

supply,protect,convert,andconnectcontrolcircuitsignals

andcontrollers

ShowVideoCopyright©2007RockwellAutomation,Inc.Allrightsreserved.InfrastructurefortheArchitecture-

PowerSupplyApplicationsIntegratedArchitectureMotionDriveBatchContinuousDiscreteInformationControlConvertConnectSupply~╤╧+_24V120VDeviceI/OProtectInfrastructurefortheArchitectureSupply~╤╧+_DinRailPowerSuppliesDCandAnalogI/OWhenyouseethisAskabout………87intheECcatalogforproductfamilyoverviewCopyright©2007RockwellAutomation,Inc.Allrightsreserved.PowerSupplySelectionHowdoIselectaRockwell1606IndustrialPowersupply?UsetheSelectionGuide/UsermanualfortheproductsthatareconnectedtothePLCI/Otodeterminetheloadrequirements.(CurrentDrawandVoltage)Output

voltage=24VdcTotalI/OCurrent=8A

PowerSupplyshouldbesizedtohandleatleast24vx8a=192Watts1606-PowerSupplySelection:(EC2-88)ThePowersupplyMustmeetorexceedtheI/Opowerrequirements1606-XLE240E

(120Vacinput,24Vdc10AoutputLowestcost)1606-XLS240E

(120Vacinput,24Vdc10Aoutput,withpowerboost)PowerSupply+24VDC120VACWiringArmforaDCInputcardforControlLogixCopyright©2007RockwellAutomation,Inc.Allrightsreserved.Redundancy1+1RedundantsystemFullSizePowerSupplytosupportload,i.e.,2ALoaddistributedbetweenthepowersuppliesOnfailure,theotherpowersupplywouldtakeoverN+1RedundantsystemGreaterthan2powersuppliestocarryload,i.e.,2-10Apowersuppliesfor20Aload,+1module10ALoaddistributedbetweenthesuppliesOnfailure,theotherpowersupplieswouldtakeovertheloadLoad+-XLPREDVOUTVIN1++--+-+-VIN2XLP50Eadj.LN++-

-DCokXLP50Eadj.LN++-

-DCokLNPS1okPS2okMLY02VOUTVIN1++--+-+-VIN2MLY02VOUTVIN1++--+-+-VIN2xtimesLoad+-PowerSupplyXL240ENLPE+--+PowerSupplyXL240ENLPE+--+Copyright©2007RockwellAutomation,Inc.Allrightsreserved.6WhereisaDCPowerSupplyplacedinthecontrolcircuitandhowmuchdoesitcost?Supply-$xxxControlCircuitTransformerPowerSupply-DCIn&OutPowerSupply-AnalogIn&OutPowerSupply-E-NetSwitchAfterquantifyingthevalueofPowerSupplies,itcanadd$365tothebillofmaterial480VAC10HpBlower“InfrastructurefortheArchitecture”120VACInputs24VDCEthernetJTypeThermocouple4-20mAIsolatedAmy,Derrick,Pleaseverifyxfmrpowersupplypricingatlg

oemECcatalog2-93$xxCopyright©2007RockwellAutomation,Inc.Allrightsreserved.1606开关电源4of7AllLogicProducts业内最为齐全的产品线•可提供单相、三相输入方式•可提供冗余电源、冗余模块、缓冲模块等方式以提高系统可靠性•提供专用DeviceNet电源•电流范围最大可到40A业内领先的产品性能•电源效率>90%•产品寿命,>40‘000运行小时，是竞争对手的2－6倍•过载能力强，可满足负载启动时的冲击电流，而无需放大一级。体积小巧，节省盘柜空间Copyright©2007RockwellAutomation,Inc.Allrightsreserved.SuccessStory–SizeMattersBackgroundOEMwhomakessnowmakingequipmentwaslookingforasolutiontoreducetheiroverallpanelcost.Thispanelwasverycostlyduetothe4Xrequirementoftheenclosure.TheyhavestandardizedonRockwellpowersuppliesandcurrentlyusethe1606-XL240ESolutionBychangingtothe1606-XLS240E,theywereabletodownsizetheirenclosurefroma36x36toa36x30whichresultedina$200savingstothestainlesssteelenclosureThecostdifferenceoftheXLSpowersupplyis12%overtheXLwhichresultedinanetdifferenceof$28(bookpricing)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.SuccessStory–HazardousLocationBackgroundCustomerhasarequirementfora10amp1+1redundantapplicationwithaClassI,Div2ratingforhazardouslocations.SolutionPriortothereleaseoftheXLSPerformanceLine,wedidnothaveasolutionthatmetthecustomer’srequirementTheclosestsolution:Usethe1606-XLPREDdecouplingmodule,butlimitedto16Amaxoutputor2x8AinputXLSSolutionUse(2)1606-XLS240Eor1606-XL240Ewith(1)1606-XLSREDdecouplingmodule1606-XLSREDcanaccept2x10Ainputwithamaxoutputof25ACopyright©2007RockwellAutomation,Inc.Allrightsreserved.SuccessStory–ReservePowerBackgroundCustomerhasaconveyorapplicationwhereonepowersupplyisprovidingpowerto4motorsandacontrollerThe4motorsnever“peak”simultaneously,occurduringa4secintervalPowerRequirements:Peakcurrenttostart1motor:4.5AContinuouscurrenttorunother3motors:1.2AContinuouscurrentforcontrollerandinterface:1.3ASolution5ampXLSpowersupply,1606-XLS120E150%ReservePowerfor5sec(180W)Mostsolutionswouldhaverequireda10ApowersupplyIe.1606-XL120Dwouldnotwork;PowerBoost144WPeakcharacteristicofonemotorPeakPowerDemand=7.0Aor168WContinuousCurrentDemand=2.9Aor69.6WCopyright©2007RockwellAutomation,Inc.Allrightsreserved.SuccessStory–IncreasedHold-UpTimeBackgroundCustomerwaslookingforawaytobridgemainfaultswithoutinterruption…costeffectivemethodtoincreasereliabilityoftheirsystem.SolutionUtilizea1606-XLBufferinconjunctionwitha24VDCpowersupplyWorkslikeaDC-UPSwithshorthold-uptime,

…..bututilizeselectrolyticcapacitorsasenergystorageMaintenance-Free,nobatteryreplacementMainfaultsarecompletelybridgedbythebufferunitandwillhavenoinfluenceontheDCpower200msecfor20A,3.6secsfor1AWireunitsinparallelforlongerhold-uptimesPEL+-ACDCNPowerSupply+-Buffer+-Load24VPower-BusCopyright©2007RockwellAutomation,Inc.Allrightsreserved.SuccessStory–LowNoise/RippleBackgroundConversionopportunity…..customertraditionallyusedlinearpowersupplies.Hasbeenreluctanttomakethechangetoswitchmodepowersuppliesduetotheincreasednoiselevels….SolutionAllen-Bradley’s1606PowerSuppliesprovidesuperiorEMCperformanceResistanttoNoiseLowEmissionsRipple/Noiselevelsacrosstheentire1606Familyareonaverage<50mVppMostcompetitiveproductshavebetween10-20xthenoiselevelsofthe1606products.Copyright©2007RockwellAutomation,Inc.Allrightsreserved.SuccessStory–DeviceNet

BackgroundCustomerhadarequirementforan8ApowersupplythatwasODVAcertifiedSolutionAllen-Bradley’snew1606-XLSPerformanceLineoffers2productswiththeODVAcertification:1606-XLSDNET41606-XLSLDNET8Mostcompetitorshavenotgonethe“extrastep”tohavetheirunitsconformancetestedbyODVAandthereforecannothavetheofficialmarkingontheirpowersupply.Copyright©2007RockwellAutomation,Inc.Allrightsreserved.InfrastructurefortheArchitecture-UPSApplicationsIntegratedArchitectureMotionDriveBatchContinuousDiscreteInformationControlConvertConnectSupply~╤╧+_24V120VDeviceI/OProtectInfrastructurefortheArchitectureSupply~╤╧+_UninterruptiblePowerSuppliesVersaViewWhenyouseethisAskabout…EthernetSwitchesor91intheECcatalogforproductfamilyovervieworCopyright©2007RockwellAutomation,Inc.Allrightsreserved.UPSSelectionHowdoIselectaRockwell1609IndustrialUPS?UsetheSelectionGuide/Usermanualtodeterminetheloadrequirement(VoltageandCurrentdraw)oftheIndustrialComputerInputvoltage=120VacInputCurrent=1.25APower=120x1.25=150Vaload1609-UPSSelection:(EC:2-92)SelectaUPSwithahigherVaratingthanthePC1609-S350NS

(120Vac,350Va,NoCommunication)1609-U500NS

(120Vac,500Va,withcommunicationcapabilities)UPSruntime,usetheload/runtimechartfortheselection

Thechartshowsat150VAand120VAC:approx24minutesofruntimeCopyright©2007RockwellAutomation,Inc.Allrightsreserved.16Schematic-WherearetheUPSsplacedinthecontrolcircuitandhowmuchdotheycost?Supply-$xxxControlCircuitTransformerPowerSupply-DCIn&OutPowerSupply-AnalogIn&OutPowerSupply-E-NetSwitchACUPS-VersaViewDCUPS-EthernetSwitchAfterquantifyingthevalueoftheUPSs,itwilladd$xxxxtothebillofmaterial480VAC10HpBlower“InfrastructurefortheArchitecture”120VACInputs24VDCEthernetJTypeThermocouple4-20mAIsolatedDerrick,PleaseverifyUPSpricingatlg

oemforboththeAc&DCUPSandbattery.Copyright©2007RockwellAutomation,Inc.Allrightsreserved.1609

UPS1of4UPS产品线：RA目前的UPS产品主要有3个系列

1609-S350VA

1609-U500VA,1609-U750VA,1000VA,2000VA1609-P3000-10KVA

其中，U和S系列是我们比较有特点的产品主要特点：U和S系列真正的工业级UPS

可采用DIN安装方式运行效率96％以上，散热很少，可安装于盘柜内部提供干节点输出，可将UPS状态信号传送至PLC等外部监控设备提供工业级高温电池（50°）Copyright©2007RockwellAutomation,Inc.Allrightsreserved.集成架构中的“保护装置”IntegratedArchitectureMotionDriveBatchContinuousDiscreteInformationControlConvertConnectSupply~╤╧+_24V120VDeviceI/OProtectInfrastructurefortheArchitecture微型断路器ProtectI/OWiringWhenyouseethisAskabout………Copyright©2007RockwellAutomation,Inc.Allrightsreserved.19MCBSelectionWhendowerecommendthe1489vs.1492-SP?BranchCircuitProtectionUS&Canada:1489isatrueUL/CSAcircuitbreaker(EC:2-78)IECcountries:1492-SP(EC:2-82)SupplementalProtection1492-SPismostcompetitive1489willalsowork,butmore$$

Note:Wearetestingproductcombinationssowecanprovidedifferentiation.Wepre-testedourMCB’swithourPowerSupplies.Seepublication1606-BR001B-EN-PJuly08PowerSupply+24VDC120VACBranchCircuitProtectionFusesCircuitBreakersObjective:Protectthewiringandlinesideof1phaseloadsSupplementalProtectionFusesCircuitBreakersObjective:ProtecttheloadCopyright©2007RockwellAutomation,Inc.Allrightsreserved.20Schematic-WherearetheMCB’splacedinthecontrolcircuitandhowmuchdotheycost?Supply-$xxxControlCircuitTransformerPowerSupply-DCIn&OutPowerSupply-AnalogIn&OutPowerSupply-E-NetSwitchACUPS-VersaViewDCUPS-EthernetSwitchProtect-$614MCB’s-PowerSupplies,UPS’s,Surge/Filter,PLC’s,VersaViewAfterquantifyingthevalue,addingMCB’swilladd$614tothebillofmaterial480VAC10HpBlower“InfrastructurefortheArchitecture”120VACInputs24VDCEthernetJTypeThermocouple4-20mAIsolatedJon,PleaseverifyMCBpricingatlg

oemCopyright©2007RockwellAutomation,Inc.Allrightsreserved.InfrastructurefortheArchitecture-

Surge&FilterApplicationsIntegratedArchitectureMotionDriveBatchContinuousDiscreteInformationControlConvertConnectSupply~╤╧+_24V120VDeviceI/OProtectInfrastructurefortheArchitectureSurgeandFilterDevicesProtectPLC’sandPowerSuppliesWhenyouseethisAskabout………108intheECcatalogforproductfamilyoverviewCopyright©2007RockwellAutomation,Inc.Allrightsreserved.PLCNetwork浪涌抑制器，滤波器的选择根据系统供电电压选择浪涌抑制器(SPD)馈电回路选择4983-DH重载型浪涌抑制器控制回路先择4983-DS标准型浪涌抑制器)滤波器的选择则主要依据回路电压和所需保护的回路电流选择4983-PF我们也可以提供兼具浪涌保护和滤波功能的保护装置以实现更低成本的解决方案选择4983-DCInputOutput保护设备Copyright©2007RockwellAutomation,Inc.Allrightsreserved.23Schematic-WherearetheSurgeandFiltersplacedinthecontrolcircuitandhowmuchdotheycost?Afterquantifyingthevalue,surge/filterwilladd$546tothebillofmaterial480VAC10HpBlower“InfrastructurefortheArchitecture”120VACInputs24VDCEthernetJTypeThermocouple4-20mAIsolatedSupply-$xxxControlCircuitTransformerPowerSupply-DCIn&OutPowerSupply-AnalogIn&OutPowerSupply-E-NetSwitchACUPS-VersaViewDCUPS-EthernetSwitchProtect-$614MCB’s-PowerSupplies,UPS’s,Surge/Filter,PLC’s,VersaViewSurge/FilterPleaseverifyS&Fpricingatlg

oemCopyright©2007RockwellAutomation,Inc.Allrightsreserved.InfrastructurefortheArchitecture-

GPRelayApplicationsIntegratedArchitectureMotionDriveBatchContinuousDiscreteInformationControlConvertConnectSupply~╤╧+_24V120VDeviceI/OProtectInfrastructurefortheArchitectureGPRelaysConvert24V120VPLCDigitalOutputsWhenyouseethisAskabout………9intheECcatalogforproductfamilyoverviewCopyright©2007RockwellAutomation,Inc.Allrightsreserved.GPRelaySelectionSohowdoIselecttherightinterposingrelay?

MicroLogixOutputcard(1762-OB8)is24VDCandhas0.5AmaxperpointTypicalloaddeviceisasize1,509starterwitha120VACcoil.Thecoilhas1.6Ainrushand0.24AsealcurrentYouneedsomethingto‘interpose’betweenthe24VDCPLCoutputanda120VAC509starter=>GPRelaySelection:PLC

outputcardvoltage,whichis24VDCinthiscase,shouldmatchtherelaycontrolvoltageGPRelaycontactsmustberatedatgreaterthan1.6Aattheloadvoltage(120VACinthisexample)RecommendedGPRelay=>700-HLT1Z24Pixofsz1509str24VDC120VDC120VACcoilPleaseeditandaugmentCopyright©2007RockwellAutomation,Inc.Allrightsreserved.26Schematic-Wherearetheinterposingrelaysplacedinthecontrolcircuitandhowmuchdotheycost?Afterquantifyingthevalue,700-HLrelayswilladd$197tothebillofmaterial480VAC10HpBlower“InfrastructurefortheArchitecture”120VACInputs24VDCEthernetJTypeThermocouple4-20mAIsolatedSupply-$xxxControlCircuitTransformerPowerSupply-DCIn&OutPowerSupply-AnalogIn&OutPowerSupply-E-NetSwitchControlCircuitTransformerACUPS-VersaViewDCUPS-EthernetSwitchProtect-$614MCB’s-PowerSupplies,UPS’s,Surge/Filter,PLC’s,VersaViewSurge/FilterConvert-$197GPRelays(Interposing)Bryan,Pleaseverify700HLpricingatlg

oemCopyright©2007RockwellAutomation,Inc.Allrightsreserved.SignalConditioningApplicationsIntegratedArchitectureMotionDriveBatchContinuousDiscreteInformationControlConvertConnectSupply~╤╧+_24V120VDeviceI/OProtectInfrastructurefortheArchitectureSignalConditionersAnalogFieldDevicesWhenyouseethisAskabout………PagexxintheECcatalogforproductfeaturesandbenefitsConvert24V120VCopyright©2007RockwellAutomation,Inc.Allrightsreserved.隔离转换分离InputfromtxLocalDisplay/AlarmControlInputfromtx

VoltageAmperageTemperatureFrequencyLoadCellOutputtoControllersVoltageAmperageRedoGraphic隔离同一电源下的多个信号消除地环流和共模噪声信号分离用于本地显示，报警扩展已有系统时，可充分利用现有I\O模块当现场设备距离控制器距离较远时，用于缩短昂贵的热电阻、热电偶线缆成本传输为什么要采用“隔离调节器”Copyright©2007RockwellAutomation,Inc.Allrightsreserved.SignalConditioning

SelectionSohowdoIselecttherightsignalconditioner?

UnderstandtheapplicationDeterminewhethertheapplicationrequiresisolation,conversion,transmission,splitting,oracombinationDeterminethetypeoffielddevicesignalthatisinvolvedandwhatisrequiredbythecontrolsystemDeterminewhatpowerisavailableintheapplicationtooperatethesignalconditioner?(InputLoopPower,OutputLoopPower,AuxPower)SeeProductProfile931-PP001A-EN-PforproductfeaturesandbenefitsSeeTechDataPublication931-TD001A-EN-PforappropriateproductselectionbasedonquestionanswersCopyright©2007RockwellAutomation,Inc.Allrightsreserved.30Schematic-WherearetheSignalConditionersplacedinthecontrolcircuitandhowmuchdotheycost?480VAC10HpBlower“InfrastructurefortheArchitecture”120VACInputs24VDCEthernetJTypeThermocouple4-20mAIsolatedSupply-$xxxControlCircuitTransformerPowerSupply-DCIn&OutPowerSupply-AnalogIn&OutPowerSupply-E-NetSwitchControlCircuitTransformerAC