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SupplierPerformanceDevelopmentProcessTask15PPAP20-Sep-991TaskDescriptionProductionPartApprovalProcess(PPAP)Productionpartsaremanufacturedattheproductionsiteusingproductiontooling,gaging,equipment,operators,etcPartsfromproductionrunareanalyzedTestresultsandrecordsfromAPQParesubmittedwithPartSubmissionWarrantPPAP20-Sep-992PurposeForthesuppliertodemonstratealldesignrecordsandspecificationrequirementsareproperlyunderstoodtheprocesshasthecapabilitytoproduceproductthatmeetsrequirements20-Sep-993SomethingChanged

ApplicationAIAGPPAPmanualdefineswhenPPAPsubmissionisrequiredNewpartCorrectiontodiscrepancyinprevioussubmissionDesignorprocesschangeChangeinsourceofsubcontractedmaterialsorservicestransferorrearrangementoftooling&equipment20-Sep-994MethodologyBuyerentersPPAPsubmissiondateonpurchaseorderApproverdeterminessubmissionleveldefaultlevel3defaultlevel4forrawmaterialSuppliersubmitsPPAPPPAPALL.xlselectronicsubmissionrecommendedApproverevaluatesPPAPpackageLevel5atsuppliersiteApproverdeterminepartsubmissionstatusNotifysupplierandmanufacturingofstatus20-Sep-995DFMEAControlPlanEarlyProductionContainmentPlan(Pre-LaunchControlPlan)ProcesscapabilitystudiesGageMeasurementSystemAnalysisLabAccreditation&scopeRestricted&ReportableMaterialsformInterimWorksheet,ifrequiredSupplierDataReceivedWarrantAppearanceApprovalReport(AAR),asrequiredSamplePartsPrint/DesignRecordEngineeringChangeDocumentsCheckfixtures/aidsProcessFlowDiagramPFMEA20-Sep-996PPAPReviewChecklistDelphichecklisttoassistwithevaluationofPPAPpackageActionplancreatedwithuseofchecklist20-Sep-997FlowChartLinkageofProductCharacteristicsfromDFMEAtoOperationalStepsOperationnumbersconsistentwithPFMEA,Control

Plan,OperatorInstructionsEnsureidentificationofinspectionandreworkUseA-6ProcessFlowChartchecklistinAPQPmanualtoevaluate20-Sep-998PFMEALinkagewithDFMEA,ProcessFlow,ControlPlan,OperatorInstructions,etcDegreetowhichhighRPN’sareaddressedwithpreventivestrategiesActionPlansassigned,implemented,effectivenessassessedandRPNrecalculatedUseA-7ProcessFMEAchecklistinAPQPmanualRPN=50420-Sep-999DFMEAAssessfeasibility,risk,designintentissuesConfirmmanufacturingprocesscapabilityconsideredFocusonCriticalCharacteristicsLessonsLearnedincorporatedUseA-1DesignFMEAchecklistinAPQPmanualtoevaluate20-Sep-9910ControlPlanEnsureControlPlanisalignedto,andcorrelateswith,DFMEA,ProcessFlow,PFMEAControlMethodsappropriatetovariationtype(s)IncorporatesLessonsLearned,StatisticalDataUseA-8ControlPlanchecklistinAPQPmanualtoevaluate20-Sep-9911Pre-LaunchControlPlanEarlyProductionContainmentrequirementsAdditionalcontrolsincludedforproperdurationorquantityPFMEAandstatisticaldatausedtodeterminewhatadditionalcontrolsnecessaryshorttermcapabilitylongtermcapabilityonsimilarprocess20-Sep-9912ProcessCapabilityStudies20-Sep-9913MSAStudiesMeasurementuncertaintydeterminedGageR&R,Bias,Stability,andLinearityGageR&Racceptanceguidelines<10%acceptable10-30%maybeacceptable,evaluatetotalvariation>30%unacceptable,measuringsystemneedsimprovementVerifystudyperformedcorrectly20-Sep-9914PartSubmissionStatusFullProductionApprovalInterimApprovalAuthorizeshipmenttoDelphiwithoutFullProductionApprovalCorrectiveActionPlanisrequiredRejectedCorrectedsubmissionrequiredbeforeproductionquantitiesmaybeshipped20-Sep-9915InterimPartClassApartsfromproductiontoolingandmeetspecs,notallPPAPrequirementshavebeenmetBpartsfromproductiontoolingandrequirereworktomeetspecsCpartsnotfromproductiontooling,partsmeetspecsDpartsdonotmeetspecsEpartsdonotmeetspecsandvehicleswithclassEpartsrequireretrofittomakethemsaleable20-Sep-9916SummaryAIAGPPAPmanualdefinesrequirementsAPQPProductandProcessValidationSuppliersubmitsPPAPtoproperlevelPPAPpackageevaluatedandstatusdeterminedSupplierandDelphimanufacturingsitenotifiedofPPAPapprovalstatus20-Sep-9917ReferenceDocumentsAIAGPPAP,SPC,MSA,APQPandControlPlanmanualsGM1411InterimApprovalWorksheetAIAGQS-9000ManualAppendix20:PPAPchecklistAppendix13:PPAPALL.XLS20-Sep-99189、静夜四四无邻,,荒居旧旧业贫。。。12月-2212月-22Thursday,December29,202210、雨中中黄叶叶树,,灯下下白头头人。。。03:44:4803:44:4803:4412/29/20223:44:48AM11、以我我独沈沈久,,愧君君相见见频。。。12月月-2203:44:4803:44Dec-2229-Dec-2212、故人江海海别,几度度隔山川。。。03:44:4803:44:4803:44Thursday,December29,202213、乍见翻疑疑梦,相悲悲各问年。。。12月-2212月-2203:44:4803:44:48December29,202214、他乡生白白发,旧国国见青山。。。29十二二月20223:44:48上上午03:44:4812月-2215、比不不了得得就不不比,,得不不到的的就不不要。。。。十二月月223:44上上午午12月月-2203:44December29,202216、行行动动出出成成果果,,工工作作出出财财富富。。。。2022/12/293:44:4803:44:4829December202217、做做前前,,能能够够环环视视四四周周;;做做时时,,你你只只能能或或者者最最好好沿沿着着以以脚脚为为起起点点的的射射线线向向前前。。。。3:44:48上上午午3:44上上午午03:44:4812月月-229、没有失失败,只只有暂时时停止成成功!。。12月-2212月-22Thursday,December29,202210、很多事情情努力了未未必有结果果,但是不不努力却什什么改变也也没有。。。03:44:4803:44:4803:4412/29/20223:44:48AM11、成功就就是日复复一日那那一点点点小小努努力的积积累。。。12月-2203:44:4803:44Dec-2229-Dec-2212、世世间间成成事事,,不不求求其其绝绝对对圆圆满满,,留留一一份份不不足足,,可可得得无无限限完完美美。。。。03:44:4803:44:4803:44Thursday,December29,202213、不知知香积积寺,,数里里入云云峰。。。12月月-2212月月-2203:44:4803:44:48December29,202214、意志志坚强强的人人能把把世界界放在在手中中像泥泥块一一样任任意揉揉捏。。29十十二二月20223:44:48上上午03:44:4812月月-2215、楚塞塞三湘湘接,,荆门门九派派通。。。。十二月月223:44上上午午12月月-2203:44December29,202216、少年年十五五二十十时,,步行行夺得得胡马马骑。。。2022/12/293:44:4803:44:4829December202217、空山新雨雨后,天气气晚来秋。。。3:44:48上上午3:44上上午03:44:4812月-229、杨杨柳柳散散和和风风,,青青山山澹澹吾吾虑虑。。。。12月月-2212月月-22Thursday,December29,202210、阅阅读读一一切切好好书书如如同同和和过过去去最最杰杰出出的的人人谈谈话话。。03:44:4803:44:4803:4412/29/20223:44:48AM11、越是是没有有本领领的就就越加加自

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