开关柜操作及维护手册双语

MNS型400V开关柜操作与维护手册OperationandMaintenanceManualofMNS400VSwitchCabinet1.引言1Introduction1.1操作与维护手册说明1.1Operationandmaintenancemanualinstructions正确操作MNS型400V开关柜，要求搬运、安装、操作及维护都由具有相关资质的专业人员来进行；Inordertoensureproperoperation,onlyqualifiedprofessionalscanhandle,install,operateandmaintainMNS400Vswitchcabinet;为了避免人员遭受电击的危险，要求在安装或者维护之前对系统断电；Inordertoavoidelectricshock,thesystemshallbedisconnectedfrompowerbeforeinstallationormaintenance;本指导手册的目的在于让相关人员熟悉MNS型400V开关柜的安装、维护保养过程及可能遇到的危险。相关人员必须具备以下条件：TheManualintendstohelprelevantpersonneltounderstandinstallationandmaintenanceprocessofMNS400Vswitchcabinetandpossibledangers.Relevantpersonnelmustmeetfollowingconditions:具有操作带电设备的资质；Qualifiedforoperatingliveequipment;接受过相关安全知识的培训。Havingreceivedrelevantsafetyknowledgetrainings.如果不遵循这些指导，则可能会导致严重的人员身体伤害甚至死亡，或者是设备的损坏。Failuretodothisguidancewillcausepossibleseriouspersonalinjuriesandevendeath,orequipmentdamage.不遵从本规定的结果对下列事件的发生，MNS型400V开关柜生产厂家将不承担任何责任:MNS400Vswitchcabinetmanufacturerswillbearnoresponsibilityforfollowingviolations:不遵守安全及操作规程的行为；Violationsagainstsafetyandoperationprocedures;非专业人员进行不适当的维修；Impropermaintenancebynon-professionals;任何不经意的运输损坏；Anycasualtransportdamage;不正当的使用与操作；Improperuseandoperation；未得到专业人员的授权下修改MNS型400V开关柜系统；ModificationofMNS400Vswitchcabinetsystemwithoutprofessionals’authorization;1.2设备说明1.2EquipmentinstructionsMNS型低压开关柜适用于交流50Hz，额定工作电压380V的系统，用于发电厂、变配电所、石油化工、工矿企业、高层建筑、车站码头等动力、照明配电系统中作为电能的分配、保护和监控之用.ApplicabletothesystemwithcurrentofAC50Hzandratedoperatingvoltageof380V,MNSLVswitchcabinetisusedforenergydistribution,protectionandmonitoringofpowersystem,lightingandpowerdistributionsystematpowerplant,substationanddistributionstation,petrochemicalenterprise,industrialandminingenterprise,highbuilding,stationandterminal,etc.1.3设备使用说明1.3Equipmentoperationinstructions因本项目是固定分隔式结构、不必提供单独的操作说明Astheequipmentisoffixed-separatedstructure,itisunnecessarytoseparatelyprovideoperationinstructions.1.4技术术语和名词解释1.4Technicaltermsanddefinitions1.外壳：低压开关柜外部结构件，满足规定的防护要求，保护开关柜内元器件正常工作，防止人体触及开关柜内部导电部件和运动部件。1.Enclosure:asanexternalstructuralmemberoftheLVswitchcabinet,itcanmeetspecifiedprotectionrequirements,ensurenormaloperationofelementsandinstrumentsintheswitchcabinet,andpreventanycontactofhumanbodywithconductivepartsandmovingpartsintheswitchcabinet.2.骨架：低压开关柜的结构件，用以构建低压开关柜的基本框架结构。2.Framework:asastructuralmemberoftheLVswitchcabinet,itisusedtoformbasicframestructureoftheLVswitchcabinet.3.隔板：用于隔离低压开关柜内各个隔室。3.Separationboard:itisusedtoseparateeachcompartmentoftheLVswitchcabinet.4.门：低压开关柜上带铰链的覆板构件，门上可安装电力仪表和控制按钮。4.Door:asahingedsheathingelementontheLVswitchcabinet,thedoorcanbeprovidedwithelectricinstrumentandcontrolbutton.5.隔室：除进行内部接线、调整或通风时才需要打开外，通常是封闭着的一种框架单元。5.Compartment:itisagenerallyclosedframeunit,andisonlyopenedforinternalwiring,adjustmentorventilation.6.功能单元：低压开关柜内具有某种功能的所有主回路和辅助回路组合体。6.Functionunit:allcombinationsofmainandauxiliarycircuitswithcertainfunctionintheLVswitchcabinet.7.主回路：传递电能的回路。7.Maincircuit:acircuittotransmitpowerenergy.8.辅助回路：执行控制、测量、调节和信号的回路。8.Auxiliarycircuit:control,measurement,adjustmentandsignalcircuits.9.母线系统：包括主母线及其附属件、配电母线及其附属件、连接铜排、铜柱及母线夹等。9.Busbarsystem:includingmainbusbarandaccessories,distributionbusbar,cooperbar,coppercolumnandbusbarclamp.10.进线单元：把电能接受到主母线的一种功能单元。10.Incomingunit:afunctionunitthatcantransmitelectricenergytomainbusbar.11.出线单元：把电能输送给一个或多个出线电路的功能单元。11.Outgoingunit:afunctionunitthatcantransmitelectricpowertooneormoreoutgoingcircuits.12.固定式安装：在安装板上完成功能单元一次回路、二次回路元器件的安装，配套操作与控制面板。按固定式工艺要求安装的功能单元可实现各项设计任务，但不能在带电状态下拆卸或抽出。12.Fixedinstallation:installationofprimarycircuitandsecondarycircuitofthefunctionunitonthemountingplate,withassociatedoperationandcontrolpanels.Functionunitsinstalledaccordingtofixedprocessrequirementscancompletevariousdesigntasks,butcannotbedismantledorwithdrawnunderachargedstate.13.抽屉式安装：在抽屉内安装功能单元一次回路、二次回路元器件，配套操作与控制面板。按抽屉式工艺要求安装的功能单元可实现各项设计任务，可实现在带电状态下拆卸或者抽出。13.Drawertypeinstallation:installationofprimarycircuitandsecondarycircuitofthefunctionunitinthedrawer,withassociatedoperationandcontrolpanels.Functionunitsinstalledaccordingtodrawertypeprocessrequirementscancompletevariousdesigntasks,butcannotbedismantledorwithdrawnunderachargedstate.14.可移式部件：能在运行时从低压开关柜中移出的部件。14.Removableparts:partsremovedfromtheLVswitchcabinetduringoperation.15.工作位置：可移式部件或者可抽出部件处于一次系统完好的连接状态。15.Serviceposition:portablepartsorwithdrawalpartsareunderconnectionmodewheretheprimarysystemisintact.16.试验位置：可抽出部件处于一次系统断开而二次系统连接的状态，可对二次系统执行测试。16.Testposition:withdrawalpartsareunderastatuswhereprimarysystemisdisconnectedandsecondarysystemisconnected,andsecondarysystemcanbetested.17.断开位置：可抽出部件的一次系统断开而二次系统连接的状态。可抽出部件在断开位置仍然与低压开关柜的外壳保持正常的机械联系。17.Disconnectionposition:astatuswhereprimarysystemofwithdrawalpartsisdisconnectedbutsecondarysystemisconnected.Withdrawalpartsareintheoffposition,butstillkeepnormalmechanicalcontactwiththeenclosureoftheLVswitchcabinet.18.移出位置：可抽出部件完全脱离低压开关柜的机械联系和电气联系。18.Removalposition:withdrawalpartscompletelyhavenomechanicalcontactandelectricalpartswiththeLVswitchcabinet.19.电气间隙：两个导电部分之间的最短直线距离。19.Electricalclearance:shortestlinerdistancebetweentwoconductiveparts.20.爬电距离：两个导电部分之间沿固体绝缘材料表面的最短距离。20.Creepagedistance:shortestdistancebetweentwoconductivepartsalongthesurfaceofsolidinsulationmaterials.21.工频耐受电压：在规定的试验条件下，不引起击穿的工频正弦电压有效值。21.Powerfrequencywithstandvoltage:effectivevalueofpowerfrequencysinusoidalvoltagewithoutbreakdownphenomenonunderspecifiedtestconditions.22.冲击耐受电压：在规定条件下，不造成绝缘击穿的冲击电压最高峰值。22.Impulsewithstandvoltage:maximumpeakimpulsevoltagewithoutinsulationbreakdownunderspecifiedconditions.23.保护导体（PE）：以安全为目的而提供的导体。23.Protectiveconductor(PE):conductortobeprovidedforsafetypurpose.24.中性导体（N）：电气上与中性点连接，并能参与分配电能的导体。24.Neutralconductor(N):conductorsubjecttoelectricalneutralpointconnectionandenergydistribution.25.保护中性导体（PEN）：兼有保护接地导体和中性导体功能的导体。25.Protectiveandneutralconductor(PEN):conductorwithprotectivegroundingconductorandneutralconductor.26.额定电流（In）：在基准环境条件下，电气设备在额定电压下长期连续工作时允许的电流。26.Ratedcurrent(In):allowablecurrentofelectricalequipmentduringlong-termcontinuousoperationunderratedvoltageandreferenceenvironmentconditions.27.额定短时耐受电流（Icw）：电气设备制造商宣称的，在规定条件下，用电流和时间定义的能够耐受的短时电流有效值。27.Ratedshort-timewithstandcurrent(Icw):effectivevalueofshort-timecurrentdefinedbycurrentandtimeunderspecifiedconditionsasannouncedbyelectricalequipmentmanufacturer.28.额定电压（Un）：电气设备长时间工作时所适用的最佳电压，也是设备的设计电压。28.Ratedvoltage(Un):optimumvoltageapplicabletolong-termoperationofelectricalequipment,ordesignvoltageoftheequipment.29.额定绝缘电压（Ui）：设备制造商对设备或其部件规定的耐受电压有效值，以表征其绝缘规定的耐受能力。29.Ratedinsulationvoltage(Ui):effectivevalueofwithstandvoltageofequipmentorpartsasspecifiedbytheequipmentmanufacturer,indicatingthespecifiedinsulationwithstandcapacity.2.安全说明2.SafetyInstructions2.1基本安全说明2.1Basicsafetyinstructions2.1.1低压配电柜的操作人员需通过国家相关部门培训、考核并获得进网证和操作证。2.1.1LVdistributioncabinetoperatorsshallreceivetrainingsofrelevantnationaldepartments,passappraisalandobtainnetworkcertificatesandoperationcertificates.2.1.2低压配电柜的操作人员熟悉本岗位规章制度和变配电设备的性能、操作方法以及事故情况下的正确处理方法。LVdistributioncabinetoperatorsshallbefamiliarwithrulesandregulationsoftheirpostsaswellasperformance,operationmethodsandcorrecttroubleshootingincaseofemergency.2.1.3熟悉并正确使用电工安全用具和消防用具。2.1.3Befamiliarwithandproperlyuseelectricsafetyapplianceandfire-fightingapparatus.2.1.4配电房维修必须挂相关警示牌，二人进行，一人操作，一人监护，巡检时可以一人进行，但必须通知其它当班人员，与被检设备保持0.7米以处距离。2.1.4Relevantwarningsignsmustbeprovidedformaintenanceofthedistributionroom,andtwopersonsarearranged(oneforoperationandoneforsupervision).However,onepersonisarrangedforpatrolinspection,andotheroperatorsondutymustbenotifiedandkeepmorethan0.7mawayfromtestedequipment.2.1.5柜门开关动作灵活可靠，屋顶无渗漏水，柜外、柜内清洁无杂物，柜门钥匙、操作棒、警示牌等齐全。2.1.5Thecabinetdoorcanflexiblyandreliablyswitch,withoutwaterleakageatroof.Itiscleanandfreefromdebrisinandoutsidethecabinet,andcabinetdoorkey,handlingrodandwarningplatearecomplete.2.1.6各负荷开关手自动合闸分闸灵活可靠，过压、过流、欠压、失压保护功能完好，安装接线牢固可靠无灼痕，隔离开关合闸分闸灵活可靠，安装牢固，触点（连接处）接触牢固、无灼痕。2.1.6Eachloadswitchprovidesreliableandflexiblemanual/automaticclosingandopeningwithgoodovervoltage,overcurrent,under-voltageandno-voltageprotectionfunctions,andwiringissecureandreliablewithoutburningmarks.Thedisconnectorprovidesflexibleandreliableclosing/openingwithsecureinstallation,andthecontact(connection)providessecurecontactwithoutburningmarks.2.1.7各面板指示灯齐全，指示仪表（含互感器）指示准确且在有效期内使用。2.1.7Theindicatorlamponeachpaneliscomplete,andtheindicatinginstrument(includingsensor)providesproperindicationandisusedwithintheeffectiveperiod.2.2成套设备/机械安全说明2.2Completeequipment/mechanicalsafetyinstructions一、停电或送电之前，必须与用户联系好。I.Keepcontactwiththeuserbeforepowershutdownortransmission.二、停电后必须检电，检修电容器柜时，还必须放电。确无电后，方可接触导电体。II.Performelectricityinspectionaftershutdown,anddischargeelectricitybeforeoverhaulofthecapacitorcabinet.Contactwiththeconductorafternoelectricityisdiscovered.三、联络柜的操作：联络柜是双投闸刀开关，向上合闸是用本室辅助变压器，向下合闸是用来自北井配电室的备用电源。在总柜未停电的情况下，严禁操作此柜。III.Operationoftiecabinet:thetiecabinetisprovidedwithdouble-throwknifeswitch.AuxiliarytransformerofthecompartmentisusedunderUpwardclosing,andstandbypowerfromthedistributionroomisusedunderdownwardclosing.Donotoperatethecabinetundertheconditionthatthetotalcabinetisconnected.四、进线柜的操作：IV.OperationofIncomingCabinet:1.停电：1.Powershutdown:（1）按柜面“停电”按钮，空气断路器跳闸。如果不跳闸，就打开柜门，推按断路器上“0”字牌，使其跳闸。跳闸后，断路器窗口显示“0”字，柜面绿灯亮，红灯灭。(1)Theaircircuitbreakertripsoffbypressingthe“off”buttononthepanel.Openthecabinetdoorunderontrip-off,andpushandpress“0”onthecircuitbreakerfortrip-off.Aftertrip-off,whenthecircuitbreakerwindowindicates“0”,greenlightonthecabinetison,andtheredlightisoff.（2）拉下柜面操作手柄，使隔离开关断开。(2)Pulldowntheoperationhandleonthepanelsurfacetodisconnectthedisconnector.2.送电：2.Powertransmission:（1）推上柜面操作手柄，使隔离开关闭合。(1)Pushoperationhandleonthepanelsurfacetoconnectdisconnectingswitch.（2）按柜面“储能”按钮，进行储能，显示“已储能”。(2)Press"EnergyStorage"onthepanelsurfacetostartenergystorage,and"EnergyStored"willbedisplayed.（3）按柜面“起动”按钮，断路器合闸，窗口显示“1”字，柜面红灯亮，绿灯灭。(3)Press"Start"onthepanelsurfacetoconnectcircuitbreaker,"1"willbedisplayedinthewindow,andredindicatorwillbeonandgreenindicatorwillbeoffonthepanel.（4）如果按钮失效，就用储能手柄插入断路器的方孔内，上下摇动手柄进行储能，直到显示“已储能”为止。然后，推按断路器上的“1”字牌，使其合闸，窗口显示“1”字，柜面红灯亮，绿灯灭。(4)Incaseofbuttonfailure,insertenergystoragehandleintothesquareholeofcircuitbreaker,andmovethehandleupanddownforenergystoragetilldisplayof"EnergyStored".Then,pushandpress"1"oncircuitbreakertoconnectthecircuitbreaker;"1"willbedisplayedinthewindow,redindicatorwillbeonandgreenindicatorwillbeoffonthepanelsurface.3.荷载，测试和调试说明3.InstructionforLoad,TestandCommissioning3.1设备安装说明3.1Instructionsforequipmentinstallation开关柜的安装需按照以下步骤进行：Installswitchcabinetinthefollowingsteps:安装在同一排的不同包装单元必须确保准确的排在同一排并且保持垂直竖立；开关柜的门板不能挤压。开关柜可以从左侧开始安装也可以从右侧开始安装。Differentpackageunitstobeinstalledinthesamerowshallbeinstalledaccuratelyinthesamerowandkeptverticalandupright;thedoorofswitchcabinetmaynotbesqueezed.Itisallowedtoinstallswitchcabinetfromeithertheleftsideortherightside.不同运输单元的骨架需拼接。开关柜操作面的面板必须在面板内部的左侧用四个专用螺栓固定。柜前门板或者柜后门板，分别在面板内部的左侧和右侧用专用螺栓固定。Theskeletonsofdifferenttransportunitsshallbeassembledtogether.Operationpanelofswitchcabinetshallbefixedwithfourspecialboltsattheleftsideinsidethepanel.Frontorreardoorofthecabinetshallbefixedwithspecialboltsattheleftorrightsideinsidethepanel.整排柜子末端的一侧必须安装侧板，并且使用规格为M6X10的拼台螺丝。在安装侧板的时候必须确保至少每个连接点都使用连接垫片。TerminalsideofcabinetsinthesamerowshallbemountedwithsideplatebyM6X10connectionscrew.Itisnecessarytoensurethatconnectiongasketisusedforeachjunctionduringsideplatemounting.如果竖直段的螺丝连接处被安装元件阻挡，那么可以在柜子底部用框架连接件将柜子拼接在一起。Incasescrewjunctioninverticalsectionisblockedbymountedelements,cabinetcanbeassembledtogetherbyframeconnectoratcabinetbottom.使用电气的或压缩空气操作的螺丝刀固定牙形螺钉。Toothscrewshallbefixedwithelectricorcompressedair-drivenscrewdriver.保护导体固定在PE或者PEN排中。中性点直接接地系统中额外的接地点可以选取PE/PEN排的任一点接地。当然还需遵守当地的规则。ProtectiveconductorshallbefixedinPEorPENblock.AdditionalearthpointsofdirectneutralearthsystemmaybeearthedwithanypointofPE/PENblock.Localrulesshallalsobefollowed.起吊角需保持一定的角度。Certainangleshallbekeptforliftingangle.柜体的固定Cabinetbodyfixing底部电缆进出线的柜子的安装需先制作带有电缆走线孔的基础，柜子应该安装在以下两种基座的任一个上，深入到地下的混凝土底座；Fortheinstallationofcabinetwithcablesledinandoutfromthebottom,thefoundationwithcableholeshallbepreparedatfirst,andthecabinetshallbeinstalledonanyofthefollowingtwobases:concretebasedeepunderground;底座的水平公差需保持在±1mm/1m以内，需通过专用的水平检测仪器确保这一点；Horizontaltoleranceofthebaseshallbekeptwithin±1mm/1m,andshallbeensuredupontestbyspecialleveldetector;柜子竖起后须焊接或者用螺栓固定在底座上，螺栓固定仅限于电缆下出有电缆沟的情况；Thecabinetshallbefixedatthebasethroughweldingorwithboltsafterbeingputupright,andboltfixingisonlyrequiredforcabletrenchundercables;每柜前后的焊接处不得低于20mm，所有的焊接处须涂上涂料以防腐蚀(例如含锌的涂料)；Theweldinfrontofandbehindeachcabinetmaynotbelessthan20mm,andalltheweldsshallbeappliedwithcoatingtopreventcorrosion(suchaszinciferouscoating);采用螺栓连接须贯穿骨架的横截面，用来安装M8型螺栓的安装孔须保持垂直；Thecrosssectionthroughouttheskeletonisrequiredforboltconnection,andthemountingholeformountingM8boltshallbekeptvertical;如果采用地板固定柜体，须注意：Noticesforfixingcabinetbodyonthefloor:水平公差与底座安装要求一致；Horizontaltoleranceshallmeetbaseinstallationrequirements;地板下层物须保持坚固，以便在填充土壤时不超过公差(特别是使用绝缘层和粘合剂)；Thesubstanceunderthefloorshallbekeptsolidtoensuretoleranceduringsoilfilling(inparticularintheuseofinsulatinglayerandadhesive);地板须有超过20kN/m2的承载能力(地板从顶到底的压缩)；Thefloorshallhavebearingcapacityabove20kN/m2(floorcompressionfromtoptobottom);将柜子竖起并焊接或者用螺栓固定在地板上时须注意：Noticesforfixingcabinetbodyonthefloorthroughweldingorwithboltsafterputtingcabinetbodyupright:每柜前后的焊接处不得低于20mm，所有的焊接处须涂上涂料以防腐蚀(例如含锌的涂料)；Theweldinfrontofandbehindeachcabinetmaynotbelessthan20mm,andalltheweldsshallbeappliedwithcoatingtopreventcorrosion(suchaszinciferouscoating);如果不能采用焊接固定，则需用螺栓将柜子固定在地上，安装孔须先钻好；Incasefixingbyweldingcannotbeadopted,thecabinetshallbefixedonthegroundwithbolts,andmountingholesshallbedrilledinadvance;以上注意事项必须遵守以确保每面柜子安装的基础部分保持平整，考虑到电缆的弯曲半径和足够的空间，建议电缆沟的高度须在500mm以上。Theaboveprecautionsshallbefollowedtoensuretheflatnessoffoundationfortheinstallationofeachcabinet;inconsiderationofbendingradiusandenoughspaceforcables,theheightofcabletrenchissuggestedtobeabove500mm.3.1.3开关柜电缆室内电缆的连接3.1.3Connectionofcablesincableroomofswitchcabinet动力和控制电缆连接在电缆室内的固定电缆横杆上；Powerandcontrolcablesshallbeconnectedwiththefixedtransversecablerodincableroom;动力和控制电缆在与转接件连接之前需剥掉绝缘层；Insulationlayerofpowerandcontrolcablesshallbestrippedoffbeforeconnectionwithconnectors;动力和控制电缆可以连接到：Powerandcontrolcablesmaybeconnectedwith:端子；Terminal;接线排；Terminalblock;电缆出线单元（转接件）。Cableoutgoingunit(connector).以下情况需使用垫片以防止震动：Gasketshallbeusedinthefollowingconditionstopreventvibration:插入式回路中，电缆连接在熔断开关（SR型）的接线夹上；Plug-incircuit,withcableconnectedwithwireclampoffuseswitch(SR-type);抽出式回路中，电缆连接在电缆出线单元（转接件）上；Withdrawablecircuit,withcableconnectedwithcableoutgoingunit(connector);3.2设备测试和调整说明3.2Instructionsforequipmenttestandcommissioning

低压配电柜在各个元件以及线路都链接正常的情况下，根据电气原理图进行检验，比如：断路器的功能是否正常；分合、按钮、操作和其他的比如指示灯是不是正常；手动投切是否正常；这种试验，要一台一台实验，如果是低压抽屉柜先进行柜子的调试，然后将抽屉逐一调试要非常细的调试不能有漏掉的部分。

LVdistributioncabinetshallbeinspectedinaccordancewithelectricalschematicdiagramontheconditionthatalltheelementsandcircuitsarenormal,forexample:whethercircuitbreakerhasnormalfunctions;whetherconnection/disconnection,buttons,operationandothers,suchasindicatorsarenormal;whethermanualenabling/disablingisnormal;suchtestshallbeperformedcabinetbycabinet;forLVdrawercabinet,cabinetcommissioningshallbeperformedbeforecommissioningforeachdrawer,andcommissioningshallbeperformedcarefullywithoutmissingpart.低压配电柜（联锁功能检验）通电检查操作机构与门的联锁，抽屉和门的联锁。在合闸的情况下，正常门是打不开的。只有分闸以后，才能打开门。双电源间的机械或电气联锁在正常电源正常供电时备用电源的断路器不能合闸，在主电源切断时，备用电源自动完成互投。LVdistributioncabinet(interlockingfunctioninspection)shallbepoweredontoinspecttheinterlockingbetweenoperatingmechanismanddoorandthatbetweendraweranddoor.Thedoorcannotbeopenedundernormalconditionswithcircuitbreakerclosed.Thedoorcannotbeopenedonlyaftercircuitbreakerisopen.Mechanicalorelectricalinterlockingofdoublepowersupplies:thecircuitbreakerofstandbypowersupplyshallnotbeconnectedinnormalserviceofnormalpowersupply,andstandbypowersupplyshallcompleteautomaticmutualenablingincasemainpowersupplyiscutoff.低压开关柜（绝缘电阻检验）绝缘检验是多么重要的一件事，相信不用我说，大家都知道其重要性，如果绝缘不好产生触电的情况，对设备损坏不说对操作人员的生命是很严重的威胁，低压配电柜绝缘电阻检验的位置有：主开关在断开位置时，同极的进线和出线之间；主开关闭合时不同极的带电部件之间；主电路和控制电路之间；各带电元件与柜体金属框架之间。InsulationinspectionforLVswitchcabinet(insulationresistanceinspection)isanimportantthingofhighimportance,andelectricshockduetopoorinsulationwillnotonlycausedamagetoequipment,butalsothreatthelifeofoperatorsseriously.PositionsforinsulationresistanceinspectionforLVdistributioncabinet:insulationresistancebetweenincomingandoutgoinglinesofthesameelectrodewhenmainswitchisdisconnected;insulationresistancebetweenlivepartsofdifferentelectrodeswhenmainswitchisconnected;insulationresistancebetweenmaincircuitandcontrolcircuit;andinsulationresistancebetweenliveelementandmetalframeofthecabinet.4.操作与维护维护说明4.InstructionforOperationandMaintenance4.1机械规格4.1Mechanicalspecifications高度2200Height2200推荐宽度40060080010001200Recommendedwidth40060080010001200推荐深度40060080010001200Recommendeddepth40060080010001200单位（mm）Unit(mm)4.2操作规程和操作说明4.2Operationregulationsandoperationinstructions低压配电柜和各设备控制柜日常运行巡检规定4.2.1ProvisionsonroutineoperationinspectionforLVdistributioncabinetsandequipmentcontrolcabinets.根据工程部制定出相应的巡查计划。TheinspectionshallbeperformedbytheinspectionplanpreparedbyEngineeringDepartment.每日早9：00由本专业人员按期对厂区内低压配电柜、各设备控制柜进行巡视检查，并认真填写当日《巡查及检修记录》。CorrespondingspecializedpersonnelshallperformdailyinspectionforLVdistributioncabinetsandequipmentcontrolcabinetsinplantareaat9:00a.m.,andshallfilloutInspectionandOverhaulRecordonthedaycarefully.对办公、科研区域专业人员每日不少于二次对该区域内各低压配电柜、各设备控制柜进行巡视检查，并认真填写当日《巡查及检修记录》。Forofficeandscientificresearcharea,specializedpersonnelshallperforminspectionforLVdistributioncabinetsandequipmentcontrolcabinetsintheareaatleasttwiceaday,andshallfilloutInspectionandOverhaulRecordonthedaycarefully.巡视检查的主要内容检查各仪表指示是否正常，电路中各个接点是否连接牢固，有无过热、发红、变色的现象，三相电流是否平衡，三相电压是否正常，各种低压电器有无异常声音及气味，空气开关交流接触器是否完好，配电装置及低压电器表面是否清洁，接地线连接是否良好，母线运行是否正常，有无异常声响。Maincontentsofinspection:whetherinstrumentsareinnormalindication,whethercircuitcontactsareinfirmconnection,whetherthereisoverheating,redandcolorchange,whetherthree-phasecurrentisbalanced,whetherthree-phasevoltageisnormal,whetherLVapparatushasabnormalsoundandodor,whetherACcontactorofairswitchisintact,whetherthesurfaceofpowerdistributionunitandLVapparatusisclean,whetherearthwireisconnectedproperly,andwhetherbusbarisinnormaloperationwithoutabnormalsound.高低压配电装置的巡视检查应同时进行，并应检查配电室的门锁是否齐全完好，照明是否良好，通风温度是否适宜，配电室的安全用具、消防设施是否齐备，配电装置本身和周围有无影响安全运行的异常声响和异常现象。TheinspectionforHVpowerdistributionunitshallbeperformedatthesametimewiththatforLVpowerdistributionunit,withcontentsincluding:whetherdoorlocksofdistributionroomsarecompleteandintact,whetherlightingisnormal,whetherventilationtemperatureisappropriate,whethersafetyapplianceandfire-fightingequipmentindistributionroomarecomplete,whetherthereisabnormalsoundorabnormalphenomenonthataffectsoperationsafetyatoraroundpowerdistributionunit.低压配电柜及各设备控制柜的停、送电操作规定4.2.2ProvisionsonpowershutdownandtransmissionoperationforLVpowerdistributioncabinetsandequipmentcontrolcabinets根据实际运行特点选择合适的停电时间进行检修保养，一般应利用节假日、夜间等员工停止工作的时间来进行。Propershutdowntimeshallbeselectedaccordingtoactualoperationcharacteristicsforoverhaulandmaintenance,holidaysandnightandothertimewithemployeesoutofworkshallbegenerallyusedforsuchoperation.强电主管应提前2天向工程部、管理处执行经理书面提出停送电申请（申请内容包括停送电原因、影响区域、修复时间、负责人等）。Strong-currentsupervisorshallraisepowershutdown/transmissionrequest(withcontentsincludingreasonsforpowershutdown/transmission,affectedarea,recoverytime,andpersonincharge)toExecutiveManagerofEngineeringDepartmentandManagementOffice2daysinadvance.强电主管在接到通知后，一天之内作好人员及材料的准备工作，并填好倒闸操作票，由相关领导审批。Strong-currentsupervisorshall,uponreceiptofnotice,completepersonnelallocationandmaterialpreparationinaday,andshallfilloutswitchingoperationsheetforapprovalbyrelevantleaders.倒闸操作前，操作人员要作好相应的准备工作，电梯降至首层。Beforeswitchingoperation,operatorsshallcompletecorrespondingpreparation,andelevatorshallbeloweredtoFloor1.在确定时间，在监护人的监护下，操作人员按操作票进行倒闸操作，完成后要对现场进行认真检查，无误后方可送电并认真作好各项记录。Operatorsshallperformswitchingoperationbyoperationsheetonscheduleunderthemonitoringofsupervisors,andshallperformserioussiteinspectionuponcompletionofoperation,andmaynotsupplypowerbeforeconfirmingnomistakeuponinspection,andshallkeeprecordsseriously.当巡检人员发现配电室有冒烟、短路等异常情况或者说发生火警等重大事故时，运行人员有权立即进行全部或部分负荷停电操作，根据情况立即断开低压配电柜上电源开关或断开高压柜高压开关，并立即上报工程部经理和管理处领导，并通知其它维修人员立即赶到现场对事故原因进行检查，在查出值班员应通过消护广播对停电源因进行解释。Incaseofsmoke,shortcircuitandotherabnormalconditionsdetectedbyinspectors,orfirealarmandothermajoraccidents,operatorshavetherighttoshutdownallorpartofload,disconnectpowerswitchofLVpowerdistributioncabinetorHVswitchofHVcabinet,andreportthecasetoEngineeringManagerandleadersofManagementOfficeimmediately,andnotifyothermaintenancepersonneltorushtositeforaccidentcauseinspection,andon-dutypersonnelshalldescribereasonsforshutdownthroughradiobroadcasting.做好各种记录，重大事故应立即报告上级领导。Recordsshallbekept,andmajoraccidentsshallbereportedtosuperiorleadersimmediately.低压配电柜及各设备控制柜的维修保养4.2.3RepairandmaintenanceofLVpowerdistributioncabinetsandequipmentcontrolcabinets低压配电装置，每年均需进行2次停电检修，一次在雨季到来之前，一次则在冬季之前，并将每次检修内容应在《配电室检修记录》上作详细记载。LVpowerdistributionunitshallundergoshutdownoverhaultwiceayearbeforerainseasonandwinterrespectively,andoverhaulcontentsshallberecordedindetailsintheOverhaulRecordforDistributionRoom.准备工作：Preparations:1).强电主管按本规程中停、送电操作要求，办理好停电有关手续和工作票手续。1).Strong-currentsupervisorshallhandlerelevantpowercutformalitiesandworksheetformalitiesbytherequirementsforpowershutdownandtransmissionoperationintheregulations.2).将检修、保养工作中的人员、材料、工具、准备好，同时将检修保养工作程序安排好，并传达到所有参与人员。2).Thepersonnel,materialsandtoolsforoverhaulandmaintenanceshallbeprepared,andworkprocedureforoverhaulandmaintenanceshallbearrangedproperlyanddeliveredtoalltheparticipants.3).由强电主管负责统一指挥，力求参加检修保养工作的人员思想一致，行动统一，分工协作合理，以便高效率完成工作。3).Strong-currentsupervisorshallperformunifiedcommand,andthepersonnelparticipatinginoverhaulandmaintenanceshallhaveunifiedthoughtandaction,andshallbeputinreasonablecollaborationtocompleteworkefficiently.保养程序Maintenanceprocedure1).实行分段分区域停电保养，特别是优先保养负荷段生产线用电负荷段等。1).Shutdownmaintenanceshallbeperformedbysectionandarea,andpriorityshallbegiventothemaintenanceofelectricalloadsectionofproductionline.2).对低压柜全部进行停送电时，应将联络开关放在手动位置，并先停电容器后停其它各路开关，最后再顺序关闭路低压开关，送电时与此相反。2).Forpowershutdown/transmissionforalltheLVcabinets,interconnectionswitchshallbeputinmanualposition,andcapacitorshallbeshutdownbeforeotherswitches,andthenLVswitchesshallbedisconnectedinsequence,andthesequenceforpowertransmissionisopposite.3).检修保养内容：3).Contentsofoverhaulandmaintenance:i.实行分段保养，先保养保安负荷段。i.Performmaintenancebysection,andperformmaintenanceofsecurityloadsectionatfirst.ii.停保安负荷电，其余负荷照常供市电，断开供保安负荷市电折空气开关。ii.Cutoffpowersupplytosecurityload,andsupplycommercialpowertotheotherloads,anddisconnectairswitchforcommercialpowersupplyofsecurityload.iii.检查母线接头处有无变形，有无放电变黑痕迹，紧固联接螺栓，螺栓若月生锈应予更换，确保接头连接紧密。检查母线上的绝缘子有无松动和损坏。iii.Checkwhetherthebusbarjointisdeformedandhasblacksignduetodischarging.Firmlyconnectthebolts.Replacetheboltincaseofrust.Ensurethejointisfirmlyconnected.Checkwhethertheinsulatorsonthebusbararelooseanddamaged.iv.用手柄把总空气开关从配电柜中摇出，检查主触点是否有烧溶痕迹，检查灭弧罩是否烧黑和损坏，紧固各接线螺丝、清洁柜内灰尘，试验机械的合闸、分闸情况。iv.Movemainairswitchoutofpowerdistributioncabinetwithhandle,andinspectwhetherthereisburnttraceatmaincontactandwhetherarcchuteisburntanddamaged;tighteningwiringscrews,cleanthedustinthecabinet,andtestmechanicalclosingandopeningconditions.v.把各分开关柜从抽屉柜中取出，紧固各接线端子。检查电流互感器、电流表、电度表的安装和接线，检查手柄操作机构的灵活可靠性，紧固空气开关进出线，清洁开关柜内和配电柜后面引出线处的灰尘。v.Takesub-switchcabinetsfromdrawercabinets,andtightenterminalblocks.Inspecttheinstallationandwiringofcurrenttransformer,ammeterandwatthourmeter,inspecttheflexibilityandreliablyofhandleoperatingmechanism,tightenincomingandoutgoinglinesofairswitch,andcleanthedustinswitchcabinetandatoutgoinglinesledfromrearpartofpowerdistribution