悬挂器、四通试验-15k芯轴式油管挂sy0148rev

试验目 Test 试验标 Test 术语和定 Termsand 试验介 Testing 温度试 Temperature 保压周 Hold 气压试 Gas 试验顺 Test 泄漏检 Leak 试验过程中套管挂的组 CasingHangerassemblyunder 第检验机 Independentcertifyingauthority 试验偏 Deviationsfrom 试验前准备工 Pre-testing 试验样机一 Testing 套管挂装配前检 Pre-assemblinginspectionfortheCasing 安全防护工 Safetyand 套管挂PR2性能试 PR2PerformancetestingofCasing 室温下的载荷循环试验(参照 CasingHangerloadcyclingtestatroomtemperature(Refto 套管挂带载荷的压力/温度循环试验（参照ISO10423F.1.11和 Bodypressure/Temperaturecyclestestwithload（RefertoISO10423F.1.11andF.2.13)试验后检测（参照ISO10423 PostTestExamination(RefISO10423 相关文 Related 记 PR2性能试验第一部分PR2TestPart目的、标准和术语定Purpose、TeststandardTermsand编写WrittenBy:Wang 检查CheckedBy:ZhangHanguo ApprovedBy: Li TestISO10423:2003FPR2TheperformanceofCasingHangeristestedaccordingtotherequirementsofISO10423:2003annexFPR2TestISO10423:2003FISO10423:2003annexFTermsandTesting气压试验:GaspressureAir,nitrogen,methaneorothergasesormixturesofgasesmaybeAsperISO10423F1.8c，gastestingatroomtemperatureshallbeconductedwithamethodforleakdetectionfordetailsofgasleakagedetectionmethod,pleaserefertosection3.6.TemperatureTesting温度可以被测量，测量装置应在一个13mm（0.5in）的通孔内与被试验设备接触，且距由其他设备上封存液润湿表面13mm（0.5in）以内。Temperatureshallbemeasuredincontactwiththeequipmentbeingtestedandwithin13mm(0.5in)ofthethrough-bore,whereapplicable,andwithin13mm(0.5in)ofthesurfacewettedbytheretainedfluidfromotherequipment;最高温度试验的加热TheheatingforumtemperatureTheheating umtemperaturetestingmaybeappliedinternallyinthethough-boreexternally.theheatingshallbeappliedsuchthattheentirethrough-boreorequivalentwettedsurfaceisatoraboveumtemperature(≥121℃),orsuchthatallfluidusedforheatingcontainedwithinthearticlesisatorabovetheumtemperature.最低温度试验的冷却ThecoolingfortheminimumtemperatureThetestedobjectsshouldbeheldinthecoolingboxattheminimumtemperature(≤-18℃),whichmakestheentiresurfaceofobjectsatminimumtemperatureappropriaowexperimenttemperatureisgainedthroughtheproportionalcombinationoffluidnitrogenandalcoholincoolingbox.RecordingoftheAlltemperaturesshallberecordedonchartrecorderssimultaneouslywithappliedpressuresandactualtimeoftestensureschartrecordercontinuallyrecordspressureandtemperature.Certificationoftest所有温度和压力试验都要参照试验大纲，每一步温度和压力记录结果均应经过MSP，客户及第检测机构AlltemperatureandpressurechartrecordsshallreferencetestproceduresectionsandshallbeverifiedandsignedbyMSP,clientandindependentcertifyingauthorityuponcompletionofeachHoldStartofholdHoldperiodsshallbestartedafterpressureandtemperaturestabilizationhasoccurredandtheequipmentwithpressuremonitoringdevicehasbeenisolatedfromthepressuresourceandpumpventvalvesopenedthetimespecifiedforholdtimesshallbeaPressurePressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan5%ofthetestpressureperhouror500PSI/hour,whicheverislesspressureshallremainwithin5%ofthetestorwithin500PSI,whicheverisless,duringtheholdperiodstabilizationperiodshallbeaminimumof1hourpriortostartofanytestholdperiodanyrateofchangeshallbeyzedtoproveitisnotaleakpriortostartofanyholdperiod.Temperature不应超过最大值11℃(20°F)以上。Temperatureshallbeconsideredstabilizedwhentherateofchangeislessthan0.5℃perminute(1°Fperminute)thetemperatureshallremainatorbeyondtheextremeduringtheholdbutshallnotexceedtheextremebymorethan11℃(20GasTestingAir,nitrogen,methaneorothergasesormixturesofgasesmaybe34.5Mpa5,000PSI)Equipmentfor34.5Mpa(5，000PSI)and(Testfailsatest,thenCasingHangershallbere-testedagainfromsection5.1dateandtimeshallrecordedateachsectiononbothtestprocedureandchartrecorderEachsectionoftestprocedureandapplicablechartrecorderrecordsshallbesignedbyMSP,clientandindependentcertifyingauthoritybeforestartingnextsection.Leak高温、低温和内压等气压试验，泄漏检测应该提供两只（offpressure）压力监测装置。保压前的稳定期应Maxandmintemperaturegastesting，leakdetectionshallbeprovedbyuseof2offpressuremonitoringdevices：1offcalibratedlargescale(minimum200mmdiameter)dialgaugewithratingsuchthattestpressureis50%offullscale,1offcalibrateddigitalpressureindicatorwithratingsuchthattestpressureis50%offullscale,stabilizationshallassection3.3.2,Acceptancecriteriashallbe"pressurechangeshallbelessthan5%oftestpressureor500PSIwhicheveristheless"however,stabilizationshallbeprovedsuchthatanypressurechangeisnotaleaknote:innocircumstancesshallthepumpbereconnectedpumpshallbeisolatedandpumpventvalvesopenedforthedurationofthetest.试验过程中套管挂的组装CasingHangerassemblyunder在从5.1节开始到5.4节试验后的检测开始前的整个试验过程中,组装好的套管挂不能扰，拆卸，修理。TheCasingHangerassemblyundertestshallnotbedisturbed,disassembledrepairedfromthestartofthetest,section5.1untilcommencementofposttestexamination,section5.3第检验机IndependentcertifyingauthorityDeviationsfromAnydeviationsfromtestprocedureshallbeapprovedinwritingbyPR2性能试验第二部分PR2TestPart试验前准备工作Pre-testing编写WrittenBy:Wang 检查CheckedBy:ZhangHanguo Approved Li 试验前准备工作Pre-testingTestingA11”15k×7”CasingHangerandothertestingfixtures,structuredrawingasshown套管挂装配前检验Pre-assemblinginspectionfortheCasing有测量设备应根据API6A要求校准检测合格，并在有效期内。Beforeassembling,allthepartsmustbeprovedtobeinaccordancewiththerequiredsizeandrecorded.Alldetailsarelistedin(partsinspectionrecord).All nelengaginginmustbequalifiedaccordingtoAPI6A.AlltheequipmentsandfixturesshouldbeadjustedandprovedinaccordancewithAPI6Aandwithinvalidity.SafetyandSafetyandprotectionshouldbeconsideredandappliedinaccordancewithMSP-drilexstandardthesafetyforthe nelandequipmentinvolvedshouldbeconsidered.试验设备的准备Thepreparationfortesting试验设备连接原理图ThediagramoftestingBCDBCDAEEFGAEEFGTheintroductionforthemaintestingA区：控制中心部分（序列号：MSP-PR2-01AreaA:controlcenter(SerialNo.:MSP-PR2-01):（seeannexForenlargedAA ‐12文件号r 版本号Rev.：VER-00FunctionCollecttemperature,pressure,torqueetc.andmakerecord.Dataprocess,carryoutrelatedtestprocedureasperpre-scheduledcomputerprogramandthenrealizetheautomaticcontrolfortest； ollectionmodular,relayoutputmodular,rs485communicationmodular,controlboard(gaugeboard,computer,monitorequipmentetc.)C区：高温试验室机构（序列号：MSP-PR2-03AreaC:maxtemperaturesupplysystem(SerialNo.:MSP-PR2-03)（seeannexForenlarged实现试验过程中温度的自动调节，实现试验温度范围室温至140℃，温度波动不大于每分钟0.5℃(1FFunctionto140℃,fluctuationofthetemperatureshouldwithin0.5℃(1°F)perThroughrs485orotherpassageway,sendthetemperaturebacktocontrolcenterandcarryouttheworkingorder.Composition:hightemperaturetestingboxandrelativeheatingcirclingsystem,automaticadjustingdevice,temperaturesensor,D区：试验压力供给机构（序列号：MSP-PR2-04AreaD:pressuresupplysystem(SerialNo.:MSP-PR2-04)（seeannexForenlargedDDutilizationelectricalcontrolledorgascontrolledhighpressureneedleCasingHangertoshiftwaterorgaspressuretorealizeautomaticcontrol.；Highpressuregaspump,gascontrolledhighpressureneedleCasingHanger,calibratedpressuregauge(includinglow/highpressure),highpressurepipeline,x-over,integratedconnector,wasteliquidpool,nitrogen,pressuresensor(forprecisionconcern,highandlowpressuresensorbothF区：低温试验室机构（序列号：MSP-PR2-06F液AreaF:lowtemperaturetestingsystem(SerialF液实现试验过程中温度的自动调节，实现试验温度范围室温至－60℃，温度波动不大于每分钟0.5℃(1°FFunctionRealizeautoadjustingoftemperatureduringthetest,realizetemperaturerangefromroomtemperatureto－60℃,andfluctuationofthetemperatureshouldwithin0.5℃(1°F)perminutesendtemperaturedatabacktocontrolcenterthroughrs485orotherpassagewayandcarryouttheworkingorder.Lowtemperaturebox,liquidnitrogencan,autoadjustingequipment,chokeCasingHanger,temperaturesensoretc.G区：其他试验设备（序列号：MSP-PR2-07AreaG:othertestingequipment（SerialNo.:MSP-PR2-Function:measurement,recordequipmentandassociatedtoolsfortheComposition:pressureandtemperaturechartrecorder,digitaltorquespanner,measurementtoolandinstallationtoolsetc.G其他设备和工otherequipmentand试验主要设备组成明细（如图4.4.1所示Listofthemaintestingequipment（refertoPR2性能试验用主要设备组成明细ThelistofthemaintestingequipmentforPR2MainEquip1ControlcenterSerial1 board,computer,12 ollectionmodular,relayoutputmodular,rs485communication132supplysystemSerialNo132temperature13Hanger14supplement3DTesting1pressure2supplySerial2 needleCasing53Pressure24Highpressuregas15 CasingHanger6617 aticonewayCasingHanger18Oil19CasingHangerwithpressure14supplysystemSerialNo.:1Lowtemperature12Liquidnitrogen13Autoadjusting14ChokeCasing15Temperature165OthertestingSerialNo.1diagramrecorder12113Stackup14Hydraulicpress15压力和温度传感器的布置位置Locationofpressureandtemperaturesuchthattestpressureis50%offullscaleingasline.2':Temperaturetransmitterfordigitaltemperatureonthebottomoftheentiretestthebottomoftheentiretestdevice.套管挂PR2性能试验PR2PerformancetestingofCasingPR2性能试验第三部分PR2TestPartLoadCyclingTest编写WrittenBy:Wang 检查CheckedBy:ZhangHanguo ApprovedBy: Li 室温下的载荷循环试验(参照CasingHangerloadcyclingtestatroomtemperature(ReftoTestaCalibratedpressurebCalibratedpressureandtemperaturechartcCalibratedcompression试验温度：室温Testingtemperature:RoomCalculatethetest250×79.62×10=199050N199.1KN。用压力来模拟管材的重量，套管挂的受力面积的直径为：342.6mm，根据管材的重量和套管挂的受力面积直径，计算模拟压力为：199.1×103/(π×342.62/42.2Mpa313Theminimumratedloadistheweightofcasinghangbycasinghanger,casinglengthis250m,nominallinearmassis53.5lb/in=79.62kg/m,sotheweightis250×79.62×10=199050N=199.1KN.Youcanusetheforceofpressuretosimulatingtheweightofcasing,thediameterofforceareaofcasingtocalculatesimulatingpressureis199.1×103/(π×342.62/4)=2.2Mpa=310PSI.b最大额定载荷：最大载荷为芯轴式悬挂器所挂的管子的重量加上管液的重量，套管内径为：216.8mm，假设密度为1,6000N/m3，的重量为：π×(216.8/1000)2/4×250×1,6000=147.6KN，所以总重为：199.1+147.6=346.7KN.用压力来模拟管材的重量，套管挂的受力面积的直径为：342.6mm，根据管材的重量和套管挂的受力面积直径，计算模拟压力为：346.7×103/(π×342.62/4)=3.8Mpa=560PSI。 umratedloadistheweightofcasinghangbycasinghanger,plustheweightoffluidincasing.Theinternaldiameterofcasingis58.04mm,Assumingthefluiddensityis1,6000N/m3,sotheweightoffluidis：π×(216.8/1000)2/4×250×1,6000=147.6KN，sothetotalweightis+147.6=346.7KN.Youcanusetheforceofpressuretosimulatingtheweightofcasing,thediameterofforceareaofcasinghangeris342.6mm,youcanusetheweightofcasingandthediameterofforceareaofcasinghangertocalculatesimulatingpressureis346.7×103/(π×342.62/4)=3.8Mpa=560PSI.TestingConnecttestequipmentasperthetestingPressuretestto560PSItothehangerfromCsidetosimulatetheumratedloadHoldthepressurefor5Decreasingpressureto310PSIfromCsidetosimulatetheminimumratedloadHoldthepressurefor5Increasingpressureto560PSIfromCsidetosimulate umratedloadHoldthepressurefor5Decreasingpressureto310PSIfromCsidetosimulatetheminimumratedloadHoldthepressurefor5Increasingpressureto560PSIfromCsidetosimulatetheumratedloadHoldthepressurefor5h.A侧的压力减小至0Decreasingpressureto310PSIfromC5.1.6AcceptanceThevaluesofcompressiontransmittershallnolessthantheratedvaluesduringtheholdEachholdperiodshouldnolessthan5Testrecord:MandrelHangerLoadcyclingcapacityTestRecord油管挂载荷循环试验记录表MandrelHangerLoadCyclingCapacityTestPartsNo.:Starting

Testtemp:Endingtime:1Increasingto ratedload5602Hold53Decreasingtominimumratedload3104Hold55Increasingto ratedload5606Hold57Decreasingtominimumratedload3108Hold59Increasingto ratedload560Hold5减载至0Decreasingtominimumrated0AcceptanceEachholdperiodshouldnolessthan5Test

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PR2性能试验第四部分PR2TestPartCasingHangerPressure/TemperatureCyclesTestWithLoad编写WrittenBy:Wang 检查CheckedBy:ZhangHanguo ApprovedBy: Li （参照ISO10423F.1.11和Bodypressure/Temperaturecyclestestwithload（RefertoISO10423F.1.11and所需检验设备.TestaCalibratedpressure（SerialNo.：MSP-PR2-10-bCalibratedpressureandtemperaturechart（SerialNo.：MSP-PR2-07-Test试验温度：-Calculatethetest量和套管挂的受力面积直径，计算模拟压力为：346.7×103/(π×342.62/43.8Mpa560PSI。因为套管挂的工作压力为15,000PSI，因此该试验中，额定工作压力对应的试验压力为15，560PSI，额定工作压力的50%对应的试验压力是8,060PSI，额定工作压力的5%对应的试验压力是1,310PSI，额定工作压力的10%对应的试验压力是2,060PSI。Theumratedloadis346.7KN,Youcanusetheforceofpressuretosimulatingtheweightofcasing,thediameterofforceareaofcasinghangeris342.6mm,youcanusetheweightofcasing×342.62/4)=3.8Mpa=560PSI.Becausetheworkpressureofcasinghangeris15,000PSI,sothetestpressureis15,560PSIofratedworkingpressure,thetestpressureis8,060PSIof50%ofratedworkingpressure,thetestpressureis1,310PSIof5%ofratedworkingpressure,thetestpressureis2,060PSIof10%ofratedworkingpressure.套管挂带载荷的压力/温度循环试验步骤：Bodypressure/TemperaturecyclestestshouldfollowtheprocedureasConnecttestequipmentasperthetestingEnsuretheCasingHangerisatroomtemperature，ensurechartrecordercontinuallyrecordspressureandtemperaturethroughouttestc121HeattheCasingHangerto变化不大于500PSI，应认为压力稳定。在整个保压期间，每小时压力变化应保持压力500PSI。ApplyPressuretotestingpressure15,560PSIforminimumholdperiodof1hourfromCsideofhanger，thenreleasethepressure.Temperatureshallnotfallbelow121℃orexceed132℃.Ensurepressurewhentherateofchangeisnomorethan500PSIperhour.Pressureshallremainwithin500PSIduringtheholdperiod.CooldowntheCasingHangerto-变化不大于500PSI，应认为压力稳定。在整个保压期间，每小时压力变化应保持压力500PSI。ApplyPressuretotestingpressure15,560PSIforminimumholdperiodof1hourfromCsideofhanger,andthenreleasethepressure.Temperatureshallnotgoabove-18℃orbelow-29℃.Ensurepressurewhentherateofchangeisnomorethan500PSIperhour.Pressureshallremainwithin500PSIduringtheholdperiod.HeattheCasingHangertoroom持续保持30分钟，然后可以进行下一步。在整个试验过程中，试验温度不能低于121℃或高于132℃。ApplyPressuretotestingpressure15,560PSIatroomtemperature,thenheattheCasingHangerto15,000PSI)intheheatingprocess.Verifyumtemperaturehasbeenreachedandstabilizedatachangeraessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotfallbelow121℃orexceed132℃.于500PSI，应认为压力稳定。在整个保压期间，每小时压力变化应保持压力500PSI。ApplyPressuretotestingpressure15,560PSIforminimumholdperiodof1hourfromCsideofhanger.Temperatureshallnotfallbelow121℃orexceed132℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIperhour.Pressureshallremainwithin500PSIduringthehold（8,060PSI～15,560PSICooldowntheactuatorto-18℃andpayattentiontokeep50%～100%ratedworkingpressure(8,060PSI～15,560PSI)intheprocessVerifyminimumtemperaturehasbeenreachedandstabilizedhangeraessthan0.5degreesperminutefor30minutesbeforeproceedingtonextstep.Temperatureshallnotgoabove-18℃orbelow-500PSI，应认为压力稳定。在整个保压期间，每小时压力变化应保持压力500PSI。ApplyPressuretotestingpressure15,560PSIforminimumholdperiodof1hourfromCsideofhanger.Temperatureshallnotgoabove-18℃orbelow-29℃.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIperhour.Pressureshallremainwithin500PSIduringtheholdperiod.额定压力HeattheCasingHangertoroomtemperatureandpayattentiontokeep50%～100%ratedworkingpressure(8,060PSI～15,560PSI)intheheatingprocess.m121Releasethepressure,thenheattheCasingHangerto变化不大于500PSI，应认为压力稳定。在整个保压期间，每小时压力变化应保持压力500PSI。ApplyPressuretotestingpressure15,560PSIforminimumholdperiodof1hourfromCsideofhanger，thenreleasethepressure.Temperatureshallnotfallbelow121℃orexceed132℃.Ensurepressurewithin500PSIduringtheholdperiod.o18CooldowntheCasingHangerto-变化不大于500PSI，应认为压力稳定。在整个保压期间，每小时压力变化应保持压力500PSI。ApplyPressuretotestingpressure15,560PSIforminimumholdperiodof1hourfromCsideofhanger,andthenreleasethepressure.Temperatureshallnotgoabove-18℃orbelow-29℃.Ensurepressurewhentherateofchangeisnomorethan500PSIperhour.Pressureshallremainwithin500PSIduringtheholdperiod.HeattheCasingHangertoroom要确保压力稳定，压力稳定周期至少1小时。当每小时试验压力的变化不大于500PSI，应认为压力稳定。在ApplyPressuretotestingpressure15,560PSIforminimumholdperiodof1hourfromCsideofhanger,andthenreleasethepressure.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisnomorethan500PSIperhour.Pressureshallremainwithin500PSIduringtheholdperiod.5%～10%（1,310～2,060PSI，ApplyPressureto5%～10%ofratedpressure(1,310～2,060PSI)forminimumholdperiodof1hourfromCsideofhanger,thenreleasethepressure.Ensurepressurehasstabilized,stabilizationshallbeaminimumof1hourPressureshallbeconsideredstabilizedwhentherateofchangeisduringtheholdperiod.Acceptancea500Lowtemperatureshallnotgoabove18℃orbelow29℃andhightemperatureshallnotfallbelow121℃orexceed132℃throughouttestduration.TestrecordBodypressure/TemperaturecyclestestRecordwithload套管挂带载荷的压力/温度循环试验记录表Bodypressure/TemperaturecyclestestRecordWithPartTestmedia:Starting

Ending1RecordroomRoomHeatinguptohighIncreasepressureatAKeePressurefluctuationduringReleasingCoolingofftolowtestIncreasepressureatAKeePressurefluctuationReleasingIncreasetemptotheambientRoom2IncreasepressureatAHeatinguptohighDuringheatingupprocess,maintainpressurescopeAfterreachingmaxratingtemperature,adjusttheNotempchanging,keeit30KeePressurefluctuationTempfluctuationCoolingofftolowtestDuringcoolingdownprocess,maintainpressurescopeAfterreachingminratingtemperature,adjusttheNotempchanging,keeit30KeePressurefluctuationduringTempfluctuationduringIncreasetemptotheambientRoomDuringheatingupprocess,maintainpressurescopeReleasing3HeatinguptohighIncreasepressureatAKeePressurefluctuationReleasingCoolingofftolowtestIncreasepressureatAKeePressurefluctuationReleasingIncreasetemptotheambientRoom4IncreasepressureatAKeePressurefluctuationduringReleasingIncreasepressureatAKeePressurefluctuationduringReleasingAcceptancePressurefluctuationperhourshouldbelessthan500PSIduringholdTestTemperatureshallnotgoabove-18℃orbelow-29℃duringlowtemperatureTemperatureshallnotbehigherthan121℃orlowerthan132℃duringhightemperature

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PR2性能试验第七部分PR2TestPartPostTestRecord编写WrittenBy:Wang 检查