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Class:WORKINSTRUCTION种类作业指引广州奥的斯电梯有限公司Number:编号OPN-FED-WI-56-0FortheAttentionof:Source:GuangzhouOtisPage:1/59发至:本源广州奥的斯页数ConstructionDepSubject:GeN2AdjustingInstructionIssued:安装部ServiceDep主题宣布日期维修部GeN2调试指引OtherBranch各分司GeN2调试手册.FieldEngineeringDepartmentFEDPreparedby:

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GeN2

Number:OPN-FED-WI-56-0编号Page:页数2/59目录1.0.4..1.1.技术总览51.2.系统要求52.0.6..2.1.检查接线及主电源6..2.2.送电操作62.3.启动TCB82.4.启动SPB.82.5.确认RSL及服务器通讯92.6.启动BRE(电子释放抱闸装置)..102.7.确认MCB信号及参数11...合同参数(M-3-1)11..2.7.2.运行曲线参数(M-3-2-).132.7.3.其他参数(M-3-4、M-3-5-2)..132.8.TCB参数设置14..2.9.编码器的调整14..2.10.检查运行及编码器方向.7.安全钳及其传动机构的测试..183.2.测试BRE(电子释放抱闸装置)....205.1.串行通讯链路205.2.检查井道信号206.0.DCSS45..127.0.21..7.1.自学习运行.217.2.厅门检测程序23..8.0.LWB24..8.1.参数确认.258.2.偏移量校准25..8.3.增益量校准25..8.4.负载的监测26..9.0.269.1.参数说明26..9.2.平层精度.2710.0.2811.0.TCB2811.1.楼层地址指示器2911.2.检查ADO与RLV功能.29Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2

Number:OPN-FED-WI-56-0编号Page:页数3/5911.3.远程监控系统2912.0.SPB29..12.1.介绍29..12.2.缩写说明3012.3.接口说明3212.4.状态灯LED说明.3312.5.电池充电显示.3612.6.按钮3612.7.扩展功能.3712.8.其他部件说明38..12.8.1.REM服务按钮.3812.8.2.门区显示器..8312.8.3.合同速度显示器...9312.8.4.轿厢地址显示器..9312.8.5.轿厢速度各方向显示4012.8.6.蜂鸣器4112.8.7.通讯检查.4213.0.OVFww(MCB).4313.1.服务器菜单流程图4313.2.服务器显示,监测(M-1)4413.3.测试45..13.4.缩写讲解48..13.4.1.运行命令状态及说明.8413.4.2.运行逻辑状态及说明.9413.4.3.重要变量说明5014.0.OVFww5014.1.故障记录格式及说明(M-2-2)..50系统与运行控制信息..51驱动器警告信息.51称重系统相关信息.51运行指令信息51运行逻辑状态相关信息..51驱动控制相关信息.51自学习运行及PCT调整相关信息.5114.3.MCB参数表5910.Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数4/59TheGen2–Systemisanmachineroomlesssystemoftheelevatorcontrol.Therearetwocontrollercabinets;GeN2isamachine-room-lessliftwithunsurpassedlevelsofcomfort,reliabilityandsafety.GeN2offerspassengersaquieter,smootherandmoreelegantridethananyliftsysteminitsclass.Itsdesignenablesarchitectstodesignbuildingswithoutamachineroom.Builderswillbenefitfromquickerinstallationandminimalinterferencewithothertrades.Andownerscanoperatethebuildingmoreeconomicallyandwithmorerentablespace.GeN2是由一个无机房电梯系统控制的,包括以下两主要控制部分:GeN2是一种酣畅的,高可靠性和安全性的无机房电梯。GeN2电梯供给给乘客更寂静的,圆滑的和一流的运行。它使建筑师不用考虑电梯的机房。因此建筑商可得益于在其贸易方面更快的安装及更小的搅乱。及业主能有更多可出租的空间,有更高的经济效益。thecontrollermountedinthehoistwaycontentstheOperationalcontrolandDrivecontrol.TheOperationalcontrolisrealizedbytheTractionControlBoard(TCB)andtheDriveControlbytheMotionControlBoard(MCB)/VectorControlBoard(VCB).主控制柜安装在井道,包括操作控制和拖动控制。操作控制经过牵引控制电子板(TCB)实现,拖动控制经过动行控制电子板(MCB)和矢量制电子板(VCB)实现。theE&I–panelmountedinthehoistwaydoorpanelattoplandingcontentstheServicePanelBoard(SPB),theBrakeReleaseBoard(BRE),theERO–ControlandtheEmergencyPowerUnit.E&I控制屏安装在顶层厅门旁,包括检修电子板(SPB),抱闸释放电子板(BRE),ERO—检修开关。AfurtherBoard,theLoadWeighingBoard(LWB)ismountedintheCOP.AndfortheDoorcontroltheDoorControlSubsystemDCSS5isused.还有其他电子板,如电子称重板(LWB)安装于COP,门机控制板等。1.1.技术总览Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:Number:主题GeN2调试指引编号Issued:Page:宣布日期页数ThefollowingChartgivesyouanoverviewabouttheusedControlSubsystemsofthewholeGen2以下列图表给出一个关于整个GEN2的各个控制子系统的定位总览。HoistwayControllerCarE&IInstallation/MotorTOPDoorEncoderMotorTOCIDCSS5SaftyChainOCSSEROPRS2TCBCOPSPBMotorOVFWWCarLinkBrakeMCB/VCBBRECPICBSpeedBatteryEncoderLWBforMCBLoadSensorsSpeedEncoderforSPB

OPN-FED-WI-56-05/59–System.HallHallLinkHPIHB1.2.系统要求StartingupoftheWWOVFDrive-Systemonlyshouldbeperformedbyauthorisiziedpersonal!WWOVF驱动系统启动只应由经授权的人员执行!Themechanicalworksofhoistwayandcabineaswellastheelectricalinstallationinthehoistway,controllerandE&IPanelhavetobefinishedtoensureinspectionrun.必定完成井道和机房的机械工作以及在井道、控制柜和E&I板的电气安装以保证检修运行.TheencoderhavetobemountedatmachineandproperlyconnectedwithMCB.必然要将编码器安装在主机上并正确地与MCB连接Theelectricalconnectionshavetobeinstalledcompletelyandchecked.必定完满地安装电气连接并检查.2.0.以检修模式运行Themechanicalworksofhoistway,cabine,controller,machineandelectricalinstallationhavetobefinishedinthisway,thatthefirstinspectionruncanperformed.TheelectricalconnectionsbetweenController,E&I–panelandmachineandhoistway-installation(SafetyChain:TES,OS,GTCandPES)Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数6/59havetobeinstalled.ConnectthetravellingcablewiththeTOCI-boxvia“FieldShunt”(AdapterToolforconnectionoftravellingcableandTOCI-boxduringconstruction).ForconstructionmodeitispossibletobridgedoorcontactswithplugP4TintheE&I–panel.井道的机械工作,轿厢,控制柜,主机和相关的电气接线等在第一次检修运行前必定完成,在控制柜,E&I控制屏,主机和井道线间的电气连接(安全回路:TES,OS,GTC和PES)电气连接,连接随行电缆到轿顶接线箱。2.1.检查接线及业主电源Ensurethatthemainswitchisswitchedoff(E&I-panel)!SwitchtoERO–mode(E&Ipanel).第一确定在E&I检修控制柜中的主电源开关已断开,及将ERO检修开关置于检修状态。DisconnecttheconnectionofHL1toPEandHL2toPE.ChecktheHL1/HL2andPEwiringandinsulation.ThisisachecktotestthecleardisconnectionoftheHL1/HL2/PEwiring.断开接地汇流条PE,HL1,HL2间的夸接线,检查HL1与HL2对地PE的绝缘,ERO仍置于检修状态。Theresistancevalueshavetobechecked(withmultimeter):用万用表检查绝缘电阻值:fromPEtoHL1(>0,5M)从PE到HL1(>0,5M)fromPEtoHL2(>0,5M)从PE到HL2(>0,5M)fromPEtothelineterminalsL1–L3(>0,5M)从PE到三相电源线端L1—L3(>0,5M)fromPEtothemotorterminalsU1–W1(>0,5M)从PE到马达电源线端U1—W1(>0,5M)PutintheHL1/HL2/PEconnectionagain.完成后将夸接线装回。2.2.送电操作ConnectthebatterytoplugP1ontheBREboardtoensurethatthebatteryischargedforstartupofBREboard(Chapter6).将E&I检修控制柜中的12V电池插端P1连接到BRE板上。Switchonthemainswitch(OCB).Checkthelinevoltage(400VAC–L3).SwitchonthefuseF4C(controller).将控制柜的F4C开关闭合,送E&I检修控制柜的主电源,检查相间电压为380V。CheckthewiringandfunctionofthesafetyswitchesTES,OS,GTCandPESwithvoltmeter.Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数7/59Checkthefunctionbymeasurementofvoltageloss(110VAC)atplug2H4toHL1byopeningofthesafetyswitches.用万用表检查安全回路TES,OS,GTC及PES等开关的110V电压。1)SwitchtheunittoEROoperation.转为ERO操作2)Switchonthemainswitch.接通主开关Checkthepowersupply110VAC(P1.8)andHL1connection(P1.7)accordingtothewiringdiagram.依照接线图检查电源供给110VAC(P1.8)和HL1连接(P1.7)4)ConnecttheServiceTool(SVT)toMCB(PlugP6)连接服务器(SVT)至MCB(插头P6)Afterswitchingon,theDR(DriveReady)-signalonSVTmustbeactive,itindicatesthereadinessoftheinverter.接通后,在SVT上的DR(驱动准备)-信号必定是被激活的,它表示驱动器准备变绪.6)Itmustbecheckedifthefollowinginputs/outputsoftheMCBhavethecorrectvoltageof24VDC必定检查可否以下MCB的输入/输出有24VDC正确电压(24V–output输出)(/1LS–signal信号)(/2LS–signal信号)(DBD–signal信号)每点对(HL2)测量2.3.启动TCBChecktheproperinputswiththehelpoftheTCB-LEDindications(carisinlevelandinEROmode):在轿厢在平层地址及检修状态下,观察TCB板上的指示灯的状态。LEDDescription描述State状态Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同VLCGRP/JNOR/DIAGINSESDWDFCDOLDOBDZRSL

Subject:主题GeN2调试指引Issued:宣布日期逻辑电压5VDC线电压相位错相正常运行状态检修运行状态急停状态厅门状态轿门状态门全开状态开门按钮状态平层状态远程通讯链路状态

Number:OPN-FED-WI-56-0编号Page:页数8/59OnOffOffOnOffOnOn/Off(检修状态下不定)On/Off((检修状态下不定)On/Off((检修状态下不定)Off(只有平层时亮)闪烁注:如在送主电源后,指示灯的状态与下表中不符,请检查相应的的电路。2.4.启动SPB板EnsuretheSVTconnectionbetweenTCB(PlugP3)andSPB(plugP14).EnsuretheSVTconnectionbetweenMCB(PlugP6)andSPB(plugP17).Remark:ThecommunicationbetweenTCB/MCBandSPBwillguaranteedwiththisconnection.确定在TCB(P3)与SBP(14)间,MCB(P6)与SPB(P17)间的导线已连接。注:TCB/MCB板与SPB板间的通讯线必定成功连接。ChecktheconnectionoftheSpeedencoder.检查速度编码器的接线。OnSettheRSLaddressoftheSPBtothestandardSW1address62(switchSW1).Off将SPB板上的SW1地址开关设为62。电压检测SwitchontheOCB送主电源Usingadigitalmultimeter,checkthevoltagesupplyofthepluggedconnectorstotheSPBasfollows:Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:Number:OPN-FED-WI-56-0主题GeN2调试指引编号Issued:Page:9/59宣布日期页数按下表用万用表检查SPB板下各接口的电压:ConnectorMeasurementpointsvoltage(tolerance)接口测试点电压范围P2P2:4–P2:330VDC(27-36VDC)P11P11:3–P3:210-14VDCP11:2–P3:210-14VDCP11:1–P3:210-14VDCP12P12:1–P12:2正常状态:14VDC(13,3-14,7VDC)电池供电状态:10-14VDCP13正常状态:14VDC(13,3-14,7VDC)Gen2:P13:1/2notused电池供电状态:10-14VDC2.5.确认RSL远程及服务器通讯ConnectP2andP14totheSPBPressthebuttonREB&CCTLsimultaneousifthe7-segmentLEDsDIS′1andDIS2shows’Sr’,thecommunicationofRSLandSVTisverifiedorPressanyButton(durationapprox.2s)ofthebuttonfieldifthestatusLEDlitson,thecommunicationofRSLandSVTisverifiedConnecttheSVTtoplug15onSPB.With<Module><1><1><2><GOON>checktheinputsignalsSE,/1TH,/2TH,INS,/ES,DW,DFC,thesignalsmustbeactive(capitalletters).ConnecttheSVTtoplug16onSPB.With<Module><1><2><GOON>checktheinputsignalsBY,DBDandBSW.TheDR(DriveReady)-signalmustbeactive,itindicatesthereadinessoftheinverter连接P2与P14到SPB板,同时按板上的REB与CCTL按钮,如板上LED显示为“Sr”,则已确认RSL远程及服务器通讯;或按任一按钮2秒,如其指示灯亮,则确认RSL远程及服务器通讯。连接服务器到SPB板的P15,按<Module><1><1><2><GOON>,检查SE,/1TH,/2TH,INS,/ES,DW,DFC,等信号可否被激活(大写有效);连接服务器到SPB板的P16,按<Module><1><1><2><GOON>,检查BY,DBDandBSW的输入状态,DR(驱动器正待命信号)必定有效,它表示驱动器正处于待命状态。2.6.启动BRE板(电子释放抱闸板)TheconnectionbetweenBRE(PlugP2)andSPB(PlugP11)hastoberealized.连接BRE板(P2)与SPB板(P11)。PowerChecks电压检查Preparedby:

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GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数10/59CheckthecorrectwiringofthePlugsP1andP2.CheckthevoltagesupplyofthepluggedconnectorP1byusingofamultimeter,检查P1与P2的接线,并用万用表接口电压。Connectormeasurementpointsvoltage(tolerance)接口测试点电压范围电池P1P1:5–P1:112VDC(10,2–()P1P1:4–P1:213,8V)电池12VDC(10,2–()13,8V)P2P2:2–P2:512VDC(10,2–13,8V)(电池)按住BRB!按钮2P4断开P4接口时才可测量。LED状态灯检查平时状态下各状态灯定义以下:

P2:4–P2:512VDC(10,2–13,8V)(电池)P4:1–P4:3110VDC+/-10%(抱闸)75VDC+/-10%(保持抱闸开电压)表示LEDoff熄灭表示LEDon常亮表示LEDiscontinuousflickering不断闪烁StateofbuttonsStateofLED′s指示灯状态functiondescription按钮状态LED2LED1description功能描述BRB1BRB2*(BRB2)(BRB2)描述BRE板不工作按下未接通RescueoperationwithBREBRE板工作按下接通BRE板拯救操作2.7.确认MCB信号及参数用<Module><1><2><GOON>检查输入信号BYCHK和DBDFundamentalParameterSetup基本参数设置Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数11/59Normallyallparametersarepreadjustedforstart-up,i.e.runsinERO-orINS-Modeshouldbeabletocarryoutimmediately.平时全部参数在工厂都已起初调好,即应能够马上执行以ERO或INS模式的运行ForrunsinnormalmodeaLearnRunisneccessary.为了以正常模式运行,需要一个学习运行OnlyincaseofShutDownyouhavetochecktheparameters.万一停梯,你必定检查参数2.7.1.合同参数(M-3-1)CONSPE:确定的电梯合同速度例子:合同速度是1,60米/秒ConSpe=160ConNmot:要求的电机R.P.M.达到合同速度例子:速度达到611RPM设ConNmot=611注:ConNmot可与Nnom.ConNmot不同样Motortype电机种类:使用的电机种类setMotortype=500setMotortype=501setMotortype=502setMotortype=503SysInert:总系统惯性shouldbepreadjusteddependingonthecontract.应依照合同起初调整TheparameterSysInertcanbedeterminedbyfollowingcalculatinginstructions.按以下计算指引确定参数Sys惯性.SysInert=tot=mot+d2(m1+m2)242gtot=Systeminertia系统惯性[kgm2]mot=Motorinertia电机惯性[kgm2]d=Tractionsheavediameter曳引轮直径[m]Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数12/59=Roping绳比[1]1即1:1,2即2:1=Gearratio齿轮比[1]比方:17即17:1m1=Massofcounterweight对重质量[kg]m2=Massofcar(empty)轿厢质量(空)[kg]–2.5kgm2.典型的系统惯性在0.5至2.5kgm2范围Encodertype编码器种类:使用的编码器种类例子:HeidenheimSinus/Cosinus编码器设编码器种类=3LoadWtype称重装置种类:称重装置的使用例子:相似体称重带LWB设LoadW种类=2Necessarytoavoidrollbackwithoutloadweighing须防备在无称重装置时溜车,在称装装置无效时暂设置为“0”.2LVavail.:选择1或2个感觉器应用的参数例子:若是只使用1LV设2LV=0DDP:DDP时间(设缺省值20秒),若是要求,必定依照铭牌速度和提升升度提升TOPFLOOR顶层:顶楼地址例子:关于8层楼的电梯设TOPFLOOR=7FLOORSIN1LS:在1LS的楼层数例子:在1LS范围之内的一楼层设FLOORSIN1LS=1MCBoperat.:MCB的使用例:带TCB的标准种类,设MCBoperat=0BrakeSWtype:使用抱闸的开关种类forOptimusBrakeSWtype(make&breakcontacts)Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数13/59GeN2的主机抱闸开关种类为“2”。MotorDir:电机方向最初的相反的曲线方向和MCB速度方向编码EncoderDir:编码器方向改变MCB速度方向的极性方向编码对曲线方向当出现"DRV:Encoderdir"时必定栓牢3.7.2.曲线参数(M-3-2)经过ConSpe的设定调整共同的速度曲线INSSPE:检修运行速度(最大0.63米/秒)例:以0.35米/秒检修运行设INSSPE=35NOMSPE:连续运行的铭牌速度能够用这个参数来降低铭牌速度例子:关于一台应以1.5米/秒运行的电梯,但为1.6米/秒铭牌速度设计参数CONSPE被调至160[0.01米/秒].NOMSPE能够从160减至150[0.01米/秒]运行.2.7.3.MCB其他参数设置Start/StopParameter(M–3–4–GOON)ProfDelay*=10VCBCtlParameter(M–3–5–2–GOON)SpCFNr*=100SpCFN0*=100板参数设置Allparametersarepreadjusted(TCBandMCB)forNormaloperationbyfactory.Theparametersetupshouldbecheckedincaseofmalfunctiononly.Itisnecessarytosetfollowingparametersforinspectionrun:在TCB与MCB板中的参数已由工厂按正常运行状态预设,在遇故障时可检查参数设置,但须设以下参数用于检修运行状态。Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数14/59ServiceParameter(M–1–3–1–7–GOON)Encoder=13SDI-Dir=0SDI-Max=30Spe-Rng=20SPB-Temp=60BRE-Max=20

Attention!Thevalueofthisparametershouldbechangedonlyincaseofthecardoesnotmoveduringrescueoperation.注意:此项参数只有万一在拯救运行中轿厢不能够运动才需更正。BRE-Min=7BRE-Hold=20BRE-Tout=5SYSTEMParameter(M–1-3-1)TOP=据实质层楼地址-1DoorParameter(M–1–3–1–5–GOON)Door=12CM-Typ=0TRO-Typ=02.9.编码器的调整Toaligntheencoderaxistothemagnetaxisofthesynchronousmotortheencoderadjustmenthastobeperformedbeforethefirstinspectionrun.NormallytheEncoderadjustmenthastobeperformedwithmountedbelts,car,counterweightandemptycarForInspectionmodeitispossibletoperformtheadjustmentwithoutbeltsetc.Itisaseparatelyinputforthisencodertype.Inthiscaseyouhavetoperformtheencoderadjustmentlateragainwithmountedbeltsetc..在第一次检修运行,主机马达或更换主PVT后,为使同步电机上的电子式编码器(主PVT)与磁编码器(副PVT)及主机马达同步运作,必要进行电子式编码器(主PVT)调整。正常情况下,编码器的调整必定在已安装钢带等及空负载下完成,关于这种编码器种类,它是一种分别输入,但在检修运行情况下,可暫时不安装钢带等装置,等随后完成安装后再进行一次编码器调整.TheencoderhastobeconnectedtoplugP10onMCB.Itisaseparatelyinputforthisencodertype.Afterconnectionofencoderyouhavetostarttheencoderadjustment.PlugintheSVTtoplugP16onSPB.将电子式编码器连接MCB板上的P10,是一个独立的接口,并连接服务器到SPB板的P16进行编码器调整操作。TheadjustmentisperformedautomaticallybystarttheSVTmenu,EncoderAdjustment“(<M><4><2>).FtheinstructionontheSVTdisplay.SwitchfromEROtoNormalmodeandbackwithEROswitchintheE&IpanelPreparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:Number:OPN-FED-WI-56-0主题GeN2调试指引编号Issued:Page:15/59宣布日期页数duringadjustment.Ifadjustmentnotpossible,checktheerrorlogging(M–2–1–GOON).InthiscaselookatthespecialFCMforMCB/VCB.经过服务器该操作可自动完成(<M><4><2>),依照服务器上的指示,在调整过程中变换ERO检修开关。如调整被中断,检查故障记录(M–2–1–GOON),故障记录详细讲解可在MCB/VCB的第十章中查得。Afterconnectionofencoderyouhavetostarttheencoderadjustment.连接编码器后,开始调整编码器ChecktheparameterEncodertypeisproperlysetagain.检查可否正确设定参数EncodertypeEncodertype=3,ifaSinusencoder(HeidenheimSinus/CosinusEncoder)isused若是使用Sinus编码器(HeidenheimSinus/Cosinus编码器),编码器种类=3TheadjustmentisperformedautomaticallybystarttheSVTmenu擡ncoderAdjustment”(<M><4><2>).经过启动SVT菜单EncoderAdjustment(<M><4><2>)自动执行调整Learn学习=1EncoderAdj编码器调整=3Preparedby:

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赞同Subject:主题GeN2调试指引Issued:宣布日期switchonNORMALonERO-Box按在ERO盒上的NORMALWaitforNORMAL

Number:OPN-FED-WI-56-0编号Page:页数16/59SwitchonInspectionTostartencoderAdj.pressENTERSwitchbacktoNORMALAdjusting...SwitchonInspectionAdjustfinishedSucessfullyLearnabort!xxxxxxxx

接通在ERO盒上的ERO按服务器上的<ENTER>键按服务器上的<ENTER>键执行编码器调整按在ERO盒上的NORMAL成功地完成编码器调整编码器调整被故障中断,搜寻原因并重复调整Ifadjustmentnotpossible,checktheENGVCBParameter(<M><3><5><1><GOON>)Encodertype,MotorDir,EncoderDir.NowtheoperationinINS/EROmodeshouldbepossible.若是不能能调整,检查ENGVCB参数(<M><3><5><1><GOON>)Encodertype,MotorDir,EncoderDir.现在INS/ERO检修模式应能够运行。Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数17/592.10..检查运行及编码器的方向AftersettingofContractparametersandencoderadjustmentyoushouldchecktherundirectionwiththeERO-Botton.在合同参数设定和编码器调整后,你应该用ERO按钮检查运行方向。ChecktherundirectionwiththeERObutton(E&IPanel).ForINS-orERO-operationtheMCBneedstheinputsignalsUIBorDIB(MCB:M–1–2-GOON).WiththeSVTthestateofthedrivecanbecontrolled(MCB:M–1-1).以E&I检修控制柜的检修按钮运行,在服务器中(MCB:M–1–2/1-GOON)可监测得MCB的UIB,DIB信号各驱动状态。BypushingofUP-orDOWN-buttonthemotorwillstart.Iftheerrormessage“EncoderDir”willdiplayed,thentheparameterEncoderDir(M3–1–GOON)–hastobechanged(0/1).Iftherundirectionisnotthesameasthewanteddirection(directionofthecarisnotcorrespondingtopushedUIB/DIBbutton),thentheMCB–ContractParameterMotorDir(M–3–1-GOON)havetobechanged.Ifthecardoesnotmove,theerrorcanbedetectedbymeansofstatusdisplay.IfShutDown(SHTDWN)isdisplayedthereasoncanbefoundoutbymeansofErrorlogging(ErrLog)(M–2–2–1-GOON).InthiscaselookatthespecialFCMforMCB/VCB.CheckthedirectionalsofromtheTopofCarInspectionbypushingtheTCI-bottonUPandDOWN.NowtheoperationinINS/EROmodeshouldbepossible.按上或下按钮马达会启动,如服务器显示”EncoderDir编(码器方向)”,则需更正MCB板上参数(M–3–1–GOON)”EncoderDir编(码器方向0/1)”;如上下行方向与所按运行方向不符,则更正MCB上参数“MotorDir0/1(M-3-1-GoOn).;如电梯不运行,会有当前故障信息显示在服务器上,当显示“SHTDWN”表示电梯停止运行,可经过检查故障记录(M-2-2-1-GOON)得出以致故障原因(故障记录请查第14章)。在E&I检修控制柜运行正常后,还须在轿顶运行检修,运行高出五秒电梯不出现异常表示已成功进行检修运行。ThestatusofthedrivecanbecontrolledviaServiceTool(<M><1><1><GOON>).驱动状态能够经过服务器控制(<M><1><1><GOON>)BypushingofUIB-orDIB-buttonsthemotorwillstart.按UIB-或DIB按钮电机将会启动Iftherundirectionisnotthesameasthewanteddirection,thenchangethedirectionbysettingoftheContractparameterMotorDir[0/1]to1(Default=0).若是运行方向与想要的方向不同样,那么经过设定合同参数MotorDir[0/1]to1(Default=0)改变方向。Ifthecardoesnotmovetheerrorcanbedetectedbymeansofstatusdisplay.IfShutDown(SHTDWN)isdisplayedthereasoncanbefoundoutbymeansofErrorlogging(ErrLog)(<M><2><2><1><GOON>).ByoffandonswitchingofthemainswitchindecidedcasesofShutDowntheblockingcanbecancelled.若是轿厢不运行,能够经过情况显示来探测故障。若是显示停梯(SHTDWN)能够经过故障记录来找出原因(<M><2><2><1><GOON>).。断开和接通主开关可除掉当前故障。Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题GeN2调试指引Issued:宣布日期3.0.检查安全设置

Number:OPN-FED-WI-56-0编号Page:页数18/593.1.安全钳及其传动机构的测试TesttheSafetygearandtheSPBfunctionofRemoteTrippingbyreleaseviaRemoteTrippingandresetviamechanicalResetdevice.在SPB板上经过其中的按钮测试“Remotetripping限速器电气动作开关”和“Mechanicalresetdevice限速器机械复位开关”的功能可否有效(在第12章有使用说明)。3.2.测试电子释放抱闸装置ChecktheBrakeReleasefunctionatelectricalpowerdownorincaseoffailureinthecontrolordrivesystem.经过BRE板上按钮测试电子释放抱闸装置。4.0.平层感觉系统(PRS2)Magnetswithalengthof250mmhavetobeused.Atshorterlandingsyouhavetoconsiderthatthedistancebetweendoorzonemagnetsmustbeatleast180mm.Otherwisethedoorzonescannotbesepararetedwithnormalspeed.平层感觉用的磁条长度为250mm,当有较少的楼层距离时,平层磁条间的最少距离不能够不于180mm,否则电梯不能够正常运行。Requirements:Floatingtapeandsensorheadhavetomountedaccordinginstructionsandthemagnetsaretobelocatedatthesamelevelineachlanding必要设备:浮动钢带,红色的磁感觉器和磁条须依照安装手册完成。Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期2LS磁条平层地址顶层DZ磁条

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数19/59钢带感觉器装置12mm2LSUISDZI1LV250mm30mm平层地址2LVDZ磁条DIS1LSDZ磁条平层地址基层1LS磁条

1LS/2LSDistance合同速度1,0m/s1,6m/sTolerance1LS距离1,2m2,1m+/-0,1m2LS距离1,2m2,1m+/-0,1m磁条长度:250mm(1LV,2LV)终端减速:1LS,2LS长度如上表Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题GeN2调试指引Issued:宣布日期5.0.第一次正常运行的准备工作

Number:OPN-FED-WI-56-0编号Page:页数20/59Themechanicalworksofhoistwayandcabineaswellastheelectricalinstallationinthehoistwayandcontrollerhavetobefinishedtoguaranteerunsinnormalmode.Theelectricalconnectionshavetobeinstalledcompletelyandchecked.ItistosurethatalltheSAFETYswitchesarefunctionningcorrectlyandclosedmechanically井道的机械工作,轿厢,电气零部件的安装,控制柜等必定在第一次正常运行前完成。电气线路亦须完成及检查。保证全部的安全开关(机械和电气)有效。5.1.串行通讯链路(CDL/HDL)TheconnectorsfortheSerialLinkarenotyetplugged.IthastobetakenintoaccountthatallRemoteStations(RS),LineTerminators(LT)andTCBcanbedestroyedduetowrongconnectionsintheSerialLink.CheckthepowersupplyoftheRemoteSerialLink(RSL),DL1,DL2,RTNand30VDC.Switchoffthemainswitch.CkecktheconnectionsandaddressesofallusedRemotestations.CheckthecorrectconnectionsoftheRSL:theCarLink(CDL)andtheHallLink(HDL).SwitchonEROandthemainswitch.CheckwiththeSVTbyusingthemenu“Selftest1”–2(M-5)–allRSconnections.Iftheselftestdisplayeda“+”,theRSfunctionsandsetupsarecorrect.连接串行通讯链路的接口暂不连接,必定检查RS4/5/14,终端板(Terminator),TCB板,由于错误的接线会烧坏以上各板,检查串行通讯链路的两组接线电压,TCB板上接口为1H,DL1与DL2间为500~600mVDC,RTN与30VDC间为30VDC。完成后断开主电压,检查各与连接串行链路的电子板接口,接线,及RS4/5/14的地址可否正确,尔后连接各电子板连线。ERO检修开关置检修地址,送主电源,以服务器“Selftest”(M-1-2-5)作系统自检测,显示“+”表示串行通讯功能及设置是正确的。5.2.检查井道信号Checkallhoistwaysignals1LV,2LV,1LS,2LS,etc.viaServiceTool(MCB;M–1–2)duringEROrunafterinstallationofthePRS,beforetheLearnrunwillperformed.Carryoutthischeckwithamaximumspeedof0,2m/s(M–3–2,INSSPE=20),becauseofslowlySVTcommunication.在自学习运行前,以检修运行经过服务器(M-1-2)检查全部来自井道的1LV,2LV,1LS,2LS等信号,经过MCB板的“INSSPE=20”参数(M-3-2)将检修速度降到此为,由于MCB板与服务器间通讯会有一延缓。Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题GeN2调试指引Issued:宣布日期6.0.启动门系统DCSS4/5

Number:OPN-FED-WI-56-0编号Page:页数21/59PleaserefertheDO2000(DCSS4/5)DoorOperatorAdjustmentManual,PreparebyFEDofGOEC.此部分请参照DO2000(DCSS4/5)门机调试手册。当前GeN2所使用的门机为DCSS4,DCSS5会在工程试制后推出。7.0.自学习运行BeforetheunitrunsinNormaloperationaLearnrunhastobeperformed.ArepeatitionoftheLearnrunisalsonecessaryifadoorzonemagnetwasremovedoriftheparameterCONSPEwaschanged.在电梯正常运行前必定自学习,及当平层磁条的地址或系统参数有有变动后亦须从头进行一次自学习运行。BeforestartingtheLearnrunresetthefollowingMCBparameterstotheirdefaultvalues在自学习运行前先确定以下参数的设置。(检修状态下):ProfDelay=70(M–3–4)SpCFNr=50(M–3–5–2)SpCFN0=50Checkthe1LS/2LSdistancebeforestartingthelearnrun!检查1LS/2LS的距离。Attention!ThecabinemustbeemptyduringLearnrun!注意:在自学习运行中轿厢必定空载。Toavoidtroubleswitchoffthedoordrive(DDO)andcutofftheenteringofhallcalls(CHCS)onSPB.StarttheLearnrunfromthebottomfloor.TheLearnrunisstartedwithMCBMenu“Learn4-1).If”the(M–learnrunwasabortedwithanerroryouwillfindthereasonintheErrorLoggingofMCB(M–2–2-1).为方便自学习运行可在SPB板上按DDO和HALLCALL开关取消门操作及外呼。在MCB板M-4-1)项中用服务器从基层开始自学习运行,如中途系统自动停止,可经过MCB板(M-2-2-1)查察故障记录。.自学习运行Thelearnrunhastobeperformedbeforethefirstnormalrun.必定在第一次正常运行从前执行学习运行。Theparameters''TOPFLOOR'and'FLOORSIN1LS'havetobeadjustedcorrectly.参数TOPFLOOR和FLOORSIN1LS_ThelearnruncanbestartedinsidethelowestLVzoneoratanyotherpositionoutsidethe1LSswitch.能够在最低LV区内或在任何其他地址开始学习运行ThecarrunswithfastspeeddowntothelowestLVzoneandthenitrunswith15cm/suptothehighestLVzone.Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数22/59轿厢以快速下行至最低LV区,尔后以15厘米/秒的速度上行至最高LV区。OVFWWstoresthedistancesbetweentheLVzonesandthelengthofallLVzones.OVFww储藏LV区之间的间隔和全部LV区的长度。.Toavoidtroubleswitchoffthedoordrive(e.g.DDO)andcutofftheenteringofhallcalls(CHCS).其自学习过程可取消门操作(即DDO)和切断外呼输入(CHCS)。TheLearnrunisstartedwithServiceTool<M><4><1>.学习运行用服务器<M><4><1>启动WaitforNORMAL

等待NORMAL,请将检修开关转到正常地址Switchon请检修开关转到检修位置InspectionTostartLearn准备自学习运行,请按输入键RunpressENTERSwitchback将检修开关转到正常地址toNORMAL在电梯底楼后,会以每秒0.1米的速度自学习Learnactivenn运行。topxxxxxxxxxnn:楼层数量xxxxxx:当前信息Learnfinished自学习完成sucessfullyLearnabort!xxxxxxxx

自学习运行出错请搜寻故障原因后从头进行一次。7.2.DCS—厅门检测Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数23/59TheDCSRunisnecessarytocheckthehoistwaydoorlockcontactsbeforenormalrunscanbecarryout.在自学习运行后必定进行一次厅门闸锁的自检测运行,简称为DCS。TostarttheDCSrun;开始DCS:MovethecartotheBOTTOMFLOOR将轿厢置于基层Ensurethatcarandhoistwaydoorsareproperlyclosed确定轿门与全部厅门已关闭ConnecttheServiceTooltotheP15plugonSPB连接服务器到SPB板的P15接口DisableReleveling(TCB;M–1–3–1–6–GOON,EN-RLV=0)取消重平层操作(TCB,M-1-3-1-6-GOON,EN—RLV=0)SwitchERObacktoNORMAL将ERO开关置于正常地址StartDCSRUNwiththebuttonsequence(M–1–3–5)以提示次序开始DCS(M-1-3-5)Ifthesoftwaredetectsafailureofahoistwaydoorcontact,thecarstopsonthisfloorandislocked.Anerrormessageisshown.Aftereliminationofallerrors,thecarhastobemovedtothebottomlandingfirstandtheDCSRUNhastobestartedoncetheDCS-Testhasbeencarriedoutsuccessfully,arunscanbeperfomednow.如系统检测得在其中一层闸锁不正常,会自动停止,须检查该层闸锁,除掉闸锁故障后从头进行一次DCS,如成功完成,会有一信息提示;按“GOON”三次后完成DCS检测,电梯可进行正常运行。Attention!注意ThenewfeatureHoistwayAccessDetectionhasbeenimplementedtoprotectpersonswhoenteringthehoistwaywhentheyarenotproperlyfollowingthesafetyinstructions.IstheDScontactopenedforlongerthen1secondtheTCBwillgointoACCmode,theevent“0306HWAccess”islogged.Theblinkingmessage“SwitchINS”appearsintheStatusmenu.Thefaultwillnotbeclearedbyswitchingthepoweroffandon,theonlywaytobringtheelevatorbackintonormaloperationisbyERO/INS.在此系统中加入一新的程序,如工作人员进出轿顶的安全次序不正确,系统软件会有一自锁。TCB板监测闸锁断开高出一秒,进入ACC模式,其故障记录为“0306HWYAccess”。同时会有一“SwitchINS”提示信息在服务中显示,转动检修开关才会使电梯恢复正常状态,断开/闭合主电源开关会除掉故障。8.0.启动LWB称重装置Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数24/59CheckthemechanicalandelectricalinstallationoftheLoadWeighingsystem.ChecktheconnectionoftheLoadsensors(PlugJ6-J9).CheckthediscretewiringfromLWB(Plug4)toVCB(Plug11)andRSL–connectionfromLWB(Plug5)toTCB(CarLink).Thepowersupplyisgivenwithit.ChecktheRSLaddressoftheLWB.Thestandardaddressmustbe9.检查称重装置的机械,电气安装情况,检查连接电子称的接口(J6—J9),检查LWB板P4)与VCB板(P11)及LWB板(P5)与TCB板(1H)的连接,LWB的工作电源会由TCB板供给。最后检查LWB板的地址设置,标准地址应为9。CheckthediscretewiringfromLWB(Plug4)toVCB(Plug11)andRSL朿onnectionfromLWB(Plug5)toTCB(CarLink).Thepowersupplyisgivenwithit.检查不连续的配线从LWB(插头4)至VCB(插头11)和RSL的连接从LWB(插头5)到TCB(轿厢链环)。用它供电。SettheRSLaddressoftheLWBaccordingtheaddressindicatedinthewiringdiagram.依照在接线图表示的地址设LWB的RSL地址。Inspectallequipmentforsignsofdamage,looseconnectionsorotherdefects.检查全部设备的损坏、松动或其他弊端的迹象。Removetheconnectors(sensors)J6,J7,J8andJ9拆掉连接头(感觉器)J6,J7,J8和J9PluginP5插入P5Usingadigitalmultimeter,checkthevoltagesupplyofthepluggedconnectors使用一个数字多用表,检查插上的连接头的电压供给。PlugintheconnectorsJ6,J7,J8andJ9插入连接头J6,J7,J8和J98.1.参数确认AdjustmentandcalibrationoftheLWBisdonebyParameterSetup(MCB)viaSVTandhastobeperformedinthefollowingsequence:经过SVT用参数设置(MCB)进行LWB调整和校准和必定按以下次序执行:1.SendparameterstoLWB送参数到LWB2.Performoffsetcalibration执行偏移校准3.Performgaincalibration执行增加校准ParameterAdjustment(MCB)参数调整(MCB)M-3-1-GOONLoadWtype称重种类2:analogLW模拟量称重系统ThefollowingthreeparametersaresendtotheLWBwhentheSVTkeyenterispressed:当按了SVT回车键以下三个参数发至LWBPreparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数25/59M-3-4-GOONFULLLOAD[kg]轿厢额定载荷若是负载是630公斤,FULLLOAD[kg]=630。TOTAL#ofPADS垫片总数(”#”数=目)若是使用的垫片数是6,TOTAL#ofPADS=6。#ofLOADSENSORS负载感觉器数(”#”数=目)若是使用的感觉器的数量是4,#ofLOADSENSORS=4ThefollowingtwoparametersareusedbytheVCBtocalculatethetorqueofthemotor:VCB使用以下两个参数计算电机扭矩M-3-4GOONBALANCE[%]平衡系数,平时为45%—50%。GOONANALOGLWcomp模拟比较量,平时为95%—120%.8.2.偏移量校准TheoffsetcalibrationhastobedoneatthefloorwithSVTaccessthroughtheE&Ipanel.Ithastobeperformedwithemptycar.偏移校准必定在能够使用SVT经过E&I板进行。它必定在轿厢空载的情况下执行。M-4-3-1–ENTER输入IfthecalibrationoftheLWBisfinishedcorrectly,"done"isdisplayed.Incaseof"failed"refertotheerrorlogging(M-2-2).若是LWB校准正确完成,显示done。万一failed参照错误记录(M-2-2)。8.3.增加量校准Afterthesuccessfuloffsetcalibrationadefinedloadbetween50%and100%hastobeplacedintothecar.在偏移校准成功后,必定在轿厢放置一个在50%到100%之间的确定的负载。ThevalueofthegaincalibrationloadinkgisaskedbytheServiceToolmenu.服务器菜问增加校准负载的数值,单位公斤。M-4-3-2-Load[kg]-ENTER负载[公斤]-ENTERIfthecalibrationoftheLWBisfinishedcorrectly,"done"isdisplayed.若是LWB校准正确完成,显示done”Incaseof"failed"refertotheerrorlogging(M-2-2).万一failed参照错误记录(M-2-2)8.4.负载的监测TheloadmeasurementbytheLWBcanbewatchedintheMCBServiceToolmenu:Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题GeN2调试指引Issued:宣布日期能够在MCB服务器菜单看负载测量:

Number:OPN-FED-WI-56-0编号Page:页数26/59M-2-A(shift4).CheckofSensors感觉器检查ThecurrentvoltageinmV(therangeis2.000–16.000mV)ofeveryloadsensorcanbecheckedwith能够检查每一负载感觉器的当时电压,单位mV(范围是2.000-16.000mV)M-2-A(shift4)-Goon-Goon-Goon-Goon-Goon-Goon...(sensor1)(sensor2)(sensor3)(sensor4)(load)(sensor1)CheckofMeasuredLoad检查测量的负载TheloadmeasurementbytheLWBcanbewatchedintheMCBServiceToolmenu:能够在MCB服务器菜单看到LWB的负载测量M-2-A(shift4).AdjustmentandcalibrationoftheLoadWeighingBoard(LWB)isdonebytheServiceTooloftheMCBandhastobeperformedinthefollowingsequence:称重板(LWB)的校准和调整是经过MCB服务器完成,并必定按以下次序执行:9.0.平层精度调整Hint:提示BeforenormalrunscanbecarryouttheDCSRun(TCB-MenuDCS-Run,(M–1–3–5)hastobeperformed.在正常运行从前必定执行DCS运行(TCB-MenuDCS-Run,(M–1–3–5)9.1.驱动参数(<M><3><2>)ThedriveparameterNOMSPEisadjustedautomaticallybysettingtheCONSPEandshouldhavenormallythesamevalueasCONSPE.Changeitonlyifitisnecessary,e.g.toreducethenormalrunspeedortoenableshortlanding.驱动参数NOMSPE是经过设定CONSPE自动调整,和平时应有与CONSPE同样的数值.只当有需要时才改变它,即降低正常运行速度或使矮层站有效.INSSPE[0.01m/s]:在检修运行的速度(最大米/秒)例:关于以0.5米/秒检修运行设米/秒]NOMSPE[0.01m/s]:铭牌速度连续运行(最大米/秒)经过CONSPE的设定自动调整NOMSPE这个参数能用于大于铭牌速度.例:关于应运行1.6米/秒的电梯可设米/秒]Preparedby:Checkby:Approved:译制黄辉,何瑞群检查阮亮赞同Subject:主题Issued:宣布日期

GeN2调试指引

Number:OPN-FED-WI-56-0编号Page:页数27/59RELSPE[0.01m/s]:再平层速度再

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