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SpiralchuteproductdescriptionSpiralchuteisintegratedspiralseparator,spiralchute,shaker,centrifugalconcentrationmachinecharacteristicsoftheequipment,mining,mineralprocessingisthebestequipment,especiallytheseaside,riverside,sandbeach,thestreamofplacerminingismoreideal.Theproducthastheadvantagesofreasonablestructure,simpleinstallation,coversanareaofsmall,simpleoperation,stableorebeneficiation,clear,largeprocessingcapacity,highefficiencyenrichmentratiohigh,highrecoveryrate,reliableoperationcharacteristics.Haveweightlight,moisture-proof,rust-proof,corrosionresistance,ofthefeedingquantityandconcentration,particlesize,qualityofvolatilityadaptabilityisstrong,nonoise.SeparationprincipleSpiralchuteisamembraneflowgravityseparationequipment,theselectionprincipleistheuseofusefulmineralsandgangueinproportion,particlesize,shapedifferences,inrotatinginclinedflowbygravity,centrifugalforce,hydrodynamicpressureandfrictionforcewithdifferentgrooveface,realizetheusefulmineralsandganguestratification,branchtapesorting.Heavy,coarsegranularity,fastsedimentationofparticlesgraduallymovedtowardsthespiralgrooveinneredge,theproportionofsmall,fineparticlesize,particlesedimentationslowgraduallymovedtothespiralgrooveedge,graduallybanding,culminatinginthespiralgrooveendbycuttingoretankisrespectivelyconnectedout,torealizeseparation.ApplicationThesortingequipmentforgrainsize0.3--0.02mmfineironore,titaniumore,chromite,pyrite,zircon,monazite,rutile,phosphorusore,tungsten,tin,Bmineoftantalumniobiumorewiththedifferenceofspecificgravity,andothernon-ferrousmetals,raremetalsandnon-metallicmineral.Thesortingprocesswithastable,easytocontrol,toallowchangestothemineralconcentrationrange,highenrichment,highrecoveryrate,smalloccupationarea,littlewaterconsumption,simplestructure,noneedofpower,largeprocessingquantity,simpleinstallation,convenientoperation,smallinvestment,quickadvantages.4、ThemethodofuseThespiralchuteiserected,calibratedverticalline,withmetalorwoodfixedinposition,bythesandpumpwilloretospiraltoptwoinlet,addingsupplementalwater,mineraloreconcentrationregulationpaddle,paddledownnaturallyfromhighswirl,inrotatinginclinedflowproducesakindofinertialcentrifugalforce,withoreproportion,particlesize,shapedifferences,swirlthroughtheactionofgravityandcentrifugalforce,willbemineandsandseparating,concentrateintotheconcentratepipeconnectedwithahopper,tailingsintotailingbucketapipelineisconnectedtoasandpool,thenthepumpdischarge,finishedprocessingthewholeprocess.5、StructureandtechnicalparameterMainlybytheoreseparator,cross,tominegroove,helicalgroove,cuttingtrough,pickorebucketandslotpillarofsevencomponents.Thehelicalgrooveisspiralchuteofthemaincomponents,eachspiralchuteis2--4headspiralgroove,eachheadspiralgrooveiscomposedof5spiralplates(accordingtomineralpropertiesandbeneficiationprocessneed,aftertestsalsoconsider4circles,inordertoreducetheequipmentheight)spiralplatebyboltsarefixedtogether,spiralsheetismadeofglassfiberreinforcedplastic(FRP)made,lightweight,anti-corrosion,moisture-proof,antideformationandstrength.6、InstallationSpiralchuteinstallationproceduresandrequirements:Firstchecktheglasssteelspiralslicequality(especiallytheworksurfacequality),sizeandshapetomeettherequirementsforassemblyScrewplateconnectingboltholebythegeneralfactoryinadvancewithadrill.Ifthemanufacturerhasnoprocessingisrequired,accordingtothesametemplatedrilling,inordertoensuregoodinterchangeability.Boltthefivecoilsheetareconnectedintoagroupofspiralgroove,levelset,twoadjacentflangeconnectionwithinthesurfacesmoothtransitionisconnected,specialattentionshouldbepaidonthesurfacemaynotbelowerthanthecorrespondinglowersheetsurface.Alongthediameterdirection.(theslotwidthdirection)toedgealignmentasthestandard,donotallowplateriminside,sotheinstallationisintendedtopreventtheoccurrenceoforefluidsplash.Jointgap,withputty.Thecoupledfiveofagroupoffour(ortwoorthree)spiralgrooverotatingtogetherintoadesiredshape,distribution.Thefourroots(three)columnisrespectivelyarrangedinfour(orthree,two)spiralgroove,boltthespiralgrooveandthepillarisfixed,theninstallthecross(tripod),sothateachspiralalongtheparkarecloth,thenallbolts.Afterinstallation,spiralplatetomaintainthenaturalshape,withnoobviousvariant.Wouldgiveminegrooveandproductinterceptiongroovearerespectivelyarrangedinthespiralgrooveoftheheadendandthetailendtoensurethattheconnectionofclosewaterleakage.Ifthereisagap,bycoatingsealing.Toensurethesmoothtransitionofgroovesurface.Tomineevendividerandproductassemblebucketandtheslotbracketisnotconnected,freeplacedonthebracket,theinstallationshouldpayattentiontointhechartareposition.Eachrowoftubetodistributorarerespectivelyalignedwithcorrespondingtotheoretank.6-Sshakingtable1、ApplicationThe6-Sshakingtableisoneofthemainequipmentofgravityconcentration,itiswidelyusedinseparatingtungsten,tin,tantalum,niobium,goldandotherraremetalsandpreciousmetalore.Canbeusedforroughing,concentration,scavengingdifferentoperations,separatingcoarsesand(2-0.5mm)(0.5-0.074mm),finesand,clay(-0.074)ofdifferentgraingradeItcanalsobeusedtoseparateiron,manganeseoreandcoal.Whenprocessingtungsten,tinore,thetableeffectiverecyclingparticlesizerangeforthe2-0.22mm.2、PerformanceTheshakingtableisinthebeneficiationprocessiscomplexatiltbedplane,oreparticleswarmfromthebedsurfaceangletothetroughinto,atthesametimebylateralflushingwatersupplytothewatertank,andthemineralparticlesingravity,lateralflowmomentum,bedreciprocatingasymmetricmotionproducedbytheinertiaandfrictioneffectsnext,accordingtotheproportionandhierarchicalgranularity,andalongthebedsurfaceforlongitudinalmovementalongtheinclinedbedsurfaceandtransversemotion.Therefore,specificgravityandparticlesizeofdifferentmineralparticlesalongthedirectionofmovementoftherespectivegraduallybytheAsidetosideBfan-shapedshed,concentrateandtailingsfromtheendsideofthedischargingendisdividedintodifferent,concentrate,middlingandtailings.6-shasadoublehighrichoreratio,highseparationefficiency,safeguardseasily,convenientforadjustingthestroke.Inchangecrossfallandstrokeisstillmaintainthesurfaceofbedmovementbalance,thespringisplacedintheboxbody,compactstructure,andcaninturndrawfinalconcentrateandtailings.3、Classification1）Accordingtothedifferentpositionofore,shakercanbedividedintorightandlefttypecradletypecradletwoforms.Therighttypecradlefortheorelocationfortherockingmechanismisontherightside,lefttypecradletomineislocatedintheleft.2）6-Sshakercanbedividedintofixedshakingtable，channelbarshakingtable,bigchannelsteelshakingtable.3）Accordingtotheconcentrationparticlesize,dividedintocoarsesandtable,sandtableandslimmerthree.StructureThistableismainlycomposedofabedhead,motor,adjustableslope,thebedsurface,mineshafts,sink,andreflexandlubricationsystemofeightcomponents.Thesurfaceofbedlongitudinalreciprocatingmotionthroughacrankconnectingrodtypedrivingmechanismtorealize.Theelectricmotorthroughthebeltdrivetomakethebigbeltwheeldrivesthecrankshafttorotate,therockermadesubsequentlymovesupanddown,rockerdownwards,elbowboarddriverearaxleandthereciprocatingrodmovesbackwards,thespringbeingcompressed.Thebedsurfaceisthroughlinkageseatandareciprocatingleverconnected,sothisisalsosothebedsurfaceforbackwardmovement,whentherockerupwardmovement,duetothetensionspringdrive,thebedsurfacewillmoveforward.SpecificationInstallationandcautions1)Onthebasisofdrawing,reservedanchorscrewholesorpouringgoodfoundationplate,drilling,holeexpansion,theconstructionofconcretefoundation.2)Theshakerframeplacedonthebasis,makeeachplace,calibrationandpadframebeamlevel.3)TheDepartmentofanchorscrewstightening,thecradleisfixedonthebasisof.4)Mountedonthedragdevice,bedsurface,bedsideandbedandthebedsurfaceconnectingrod,attentionshouldbetothefronttobedsideflywheel.5)Connecttheswitchofthemotorinsurance,checkwhetherthemotorleakage,andthengoodmotorwire.6)Thebedsurfaceisnotstrongbeat,collision;notinhightemperatureandheavypressure;avoidoilpollutionandsunandrain,preventdegeneration.7)Aftertheinstallation,adetailedexamination,theconfirmation,removalofequipmentandsurroundingsundries.8)Rollerwith10-20Goil,nottosplashaswell.Theseatslidingrackinjectionoiltodrowntheslidingbearingandthelowerbearingcontactfit;levertyperockingframebearinghasbeenmanufacturedwithgoodlithiumgrease.9）Putthewashingwaterairmachinetestmachineoperation,observationandexamination:startingandoperation,themovingpartsarenotloosefeverorunusualsounds.10）Emptytestmachinetonormal,canloadtestmachine,accordingtotheselectedminerals,inspectionandadjustmentofthestroke,stroke,springs,bedlongitudinalslopeandtransverseslopesoastoachievetheoptimalseparationeffect.Afternormalcleaning,itcanbeputintoproduction.operationandmaintenance1）Feedingvolumeandconcentrationofproper,ifgiveminetoolargevolume,concentration,recoveryrate.2）Thebedsurfacetransverseslopelarge,flushingwatershouldbesmaller;slopeissmall,flushingwatershallbeselected.3)Strokeandfrequencyofstrokeshouldbeadjustedproperly.Strokeistoosmalltoobig,affectedgrainstratification.Tochangethediameterofamotorbeltpulley,adjustablestrokeAdjustingspindleandthesetofeccentriccombination,canhavedifferentstroke,Permanentmagneticseparator RangeofapplicationTheseriesofmagneticseparatorforsortingmagneticminerals,non-metallicmaterialsandwastematerialsdeironing.Suchas:reductionoftitaniummagnetite,ironoresmeltinginfrontofthepurifyingselection,ceramicclay,feldspar,quartz,ironore,coalandothermaterialsinadditiontoiron.ThestructureandworkingprincipleCTseriescylindertypepermanentmagneticseparator,drumbodyandagroovenearthemagneticsystempartsaremadeofnon-magneticmaterialofstainlesssteel,cylinderendcapcastinaluminum,andotherordinarysteelproduction.Equipmentstructureiscomposedofamachineframe,body,acylinder,amagneticsystem,powerplant,feed,water,dischargingpart.Thegroovebodyandcylinderdistanceaccordingtothemineralseparationofliftingadjustment,magneticanglecanbeadjustedat.(nowatersupplydeviceofdrytype)1）CTCdrymagneticseparator:dryaggregatefromthehopperintothecylinderdirectlytotheupperorlowerportionofthedrum,magneticmineralparticlesaremagneticinthesurfaceofthedrum,windingdrumrotatestotheedgesofthenaturalunloadmagneticsystem.Nonmagneticmineralparticlesbytheactionofgravityandcentrifugalforceandmagneticproductsintodifferentorebucket.Magneticproductsmagneticproductsandisarrangedinthemiddleoforeisolationplate,accordingtothemineralmaterialselectedtoadjustthesituation.2）CTBsemi-countercurrentmagneticseparatormagneticlinesinthelowerpartofdrum.Pulpfromthetankintothelowerpartofthelowerroller,non-magneticmineralsinthedirectionofmovementandtherotationofthedrumintheoppositedirection,magneticmineralsmovingdirectionandrollersrotateinthesamedirection.Thelowerpartofthespraypipebodyisinserted,isusedtoadjusttheseparatingoperationofslurryconcentration,theslurrydispersedintolooselysuspendedstateintotheseparationspace.Themagneticparticlesinthemagneticsystemofmagneticfieldforce,isabsorbedonthesurfaceoftheroller,rollertogetherwiththeupwardlymobile.Inthemovingprocess,becausethemagneticlinesofalternatingpolarity,sothatthemagneticmineralparticlesintoachainofturning,intheturningprocess,theinclusionsinthemagneticmineralparticlesinnonmagneticmineralimpuritiesiscleared,soastoeffectivelyimprovethepurposeofmagneticproducts.Semicountercurrentmagneticseparatorformineralslurryconcentrationandgranularityissensitivetochange,whentheconcentrationistoolargeorgrainthroughthemetropolitaninfluenceindexofmineralprocessing.3）CTSdownstreamseparator:feedingdirectionandthedirectionofrotationofthedrumormagneticmineralmovingdirection.Thepulpcomprisesfeedingbucketdirectlyintothecylinderbelowthemagneticsystem,nonmagneticparticleandmagneticweakmineralparticlesfrombeneaththetankbottomrollertwoandthegapbetweenthedischarge,magneticmineralparticlesaresuckedonthesurfaceofthecylinder,withtherollertorotatetogethertothemagneticsystemedgedischarge,magneticoredischargingpositionisprovidedwithadischargingwaterpipe.Downstreamseparatoronmineralbeneficiationofwideadaptability,easyseparatingspaceissmoothwithoutobstruction,particularlyapplicabletocontainmagneticmineralsalargerproportionofthemagneticseparationprocess.4）CTNupstreamseparator:feedingdirectionanddrumrotationdirectionormagneticmaterialmovesintheoppositedirection.Thepulpcomprisesfeedingbucketdirectlyintothecylinderbelowthemagneticsystem,nonmagneticparticleandmagneticweakmineralparticlesfromtankbottomholedischargingtailings,magneticmineralparticleswiththerolleragainstthefeeddirectiontogivemineisdischargedtothemagneticoregroove,forthereductionofmagneticproductswithnon-magneticmineral,inmagneticoreunloadingmountedbeforethecleaningwaterpipe,magneticoredischargingpositionisprovidedwithadischargingflushingpipe.Countercurrentseparationmachineduetothemagneticoredischargeenddistancetominemouthclose,magneticturningeffectispoor,sothemagneticoregradetobeslightlylower,butitstailingsoreexportfarawayfromthemouth,thepulpafterlongerdivideddistricts,increasesthemagneticmineralparticlesaremagneticallyattractedtoopportunity,allthemagneticseparatormagneticproductrecoveryrateisquitehigh,counterflowtypemagneticseparatorsuitableforonlyrequirenonmagneticproductprecisionofvariousminerals.SpecificationInstallationanduse1)Atfirstmachineinstalledmustcheckthetransportloadingandunloadingisloose,damaged.2)Thehorizontalposition,implement,conventionallygrounded.3)Check,adjustthemagneticsystemtothefixedpositionprocessingandworkingdistance.4)Beforethefirsttestmachine,drumemptyrunningagain,watersupply,feeding,everythingisnormal,andthenevenlyfeedingloadtestmachine.Accordingtothematerialseparationrequirementsforadjustingtheoutput,quality,recoveryrate.Preventivemaintenance1)Removing:drumremovablefromtheframe,standingonastablelevelofsupportingframe.Haveaheaddrivingdeviceplacedbelow.2)Whenhoistingdrummagneticpartsdonotclosetothestrongmagnetictoolormagneticmaterials.3)Willfixedaluminumcoverfasteningscrewremoval.The4screwmountaluminumendcoverremovinghole.Paralleltotherotating4pearlwillcoverupafterunloading,andthenremovethelowerendcoverfasteningscrew,cancomeupwithastainlesssteelcylinder.Aluminumcovermiddlesmallironcoverforthebearingcoverandcoversolidscrew.4)Theassemblymustbecompletelytothemagneticsurfaceandstainlesssteelinnercylinderofclean.5)Transmissiongears,bearings,reducershallberegularlymaintainedandfillingcalciumbasegreaselubricatingoil.Cautions1)Strongmagnetictools,articlesshallnotbeclosetothemagneticsystem.2)Donotbeat,collisionstainlesssteeltube.3)Supersizemineral,notintothemachine,soasnottogetstuckorwearofstainlesssteelcoppercylinder.4)Abnormalsound,shouldbeexcluded.Ballmill1、PurposeandusescopeBallmillisthematerialbeingbroken,andthensmashthekeyequipment.Millwidelyusedincement,silicateproducts,newbuildingmaterials,refractorymaterials,fertilizer,blackandnon-ferrousmetalprocessingandglassceramicproductionindustry,forallkindsoforesandothermaterialsmaybegrindingofdryorwetgrinding.2、WorkingprincipleThismachineisahorizontalcylinderrotatingdevice,outergeartransmission,thewarehousehassteppedliningboardorcorrugatedliner,builtindifferentspecificationsofsteelballs,therotationofthecylindertogeneratecentrifugalforcewillbringthesteelballtoacertainheightafterthefall,thematerialproducessevereimpactandabrasive.Powderthroughthedischargegratedischarge,thenfinishgrindingoperation.3、StructureTheequipmentconsistsoffeeding,dischargingpart,turningpart,atransmissionpart(reducer,smalltransmissiongear,motors,electricalcontrol)andothermajorparts.Hollowshaftwithsteelcastings,thelinerisdetachable,rotarygearhobbingwithcasting,cylinderlinerwearstuddedbody,hasgoodabrasionresistance.Themachinerunningstable,reliablework.4、Specification5、Installationandadjustment1）Thebasicrequirementsofinstallation：A、Billmillshouldbeinstalledonasolidconcretefoundation;B、Ballmillcylindershouldbeinstalledafterthegroundwithsufficientheight,soastofacilitatethereplacementofcylinderlinerandgrindingbody,andascrewboltliningboard;C、Ourgenerationbasemap,therearepartsofamachinecenterlineandthecenterlineandtheinstallationofanchorboltanchorboltsize,randomsupply,basemapsizeonlyremaininguserbasedesignreference,notforconstructionof.2）GeneralrequirementsfortheinstallationA、Machinepartsareinthetransportloadingandunloadingdamage,suchasdamageshouldbetrimmed.B、Machinepartsareinthetransportloadingandunloadingdamage,suchasdamageshouldbetrimmed.C、Alltheconnectingboltsshouldbeuniform,firmlytightened。D、Levelcheckballmilllevel,bothendsofthehorizontalshaftneckoftheerrorisnotmorethan2mm.E、Instrictaccordancewiththeproceduresforballmillelectricalgrounding.F、φ1200,φ900tostartdirectly,formorethanφ1500ofstardeltastarting,theusershouldaccordingtotheloadandpowercapacityforelectricaldesignandinstallationofwiring.3）AdjustmentofthemachineA、EmptyrunningAfterballmillinstallationshouldbecarriedout2hoursofemptyemptyoperationbeforetheoperation,shouldbegenerallyexaminedonceallpartsareproperlyinstalled,andpayattentiontothefollowingpoints:Checkalltheconnectingboltsaretightened,thelubricatingoilissufficient.Checktheelectricalwiringiscorrect,whetheronthesafeside,whetherthesafetygrounding.Actuatetheballshouldpayattentiontothedirectionofrotationoftherotatingspoonset.B、LoadoperationRunningno-loadaswell,canbeusedtoloadtestmachine.Loadshouldbeincreasedgradually,running,thecylindershallbeloadedintothematerialquantityspecifiedload40%,run2-44hour,thenevery1hoursuntil20%increaseinload,fullload,fullloadandthencontinuetorunthe8-12hours.C、Loadoperationshallconformtothefollowingrequirements,canbeformallyputintoproduction.Cylindersinthescrewholeintothehole,andtheflangeisnotallowedtohavewaterleakagephenomenon.Transmissionpartsnoabnormalsound.Lubricationwithoutflaw.Reducergearoiltemperaturenotexceeding75Celsiusdegree.Mainbearingthehighesttemperatureshallnotexceed60Celsiusdegree.Stablegeartransmission,themachinehadnodramavibration,linerwithoutknocking.Nospecialfluctuatione