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1、文件名称:测量系统分析程序文件状态DOC. StatusDocument Title: Analysis procedure for Measurementsystem文件编号Doc. No.: COP018版本Issue: 03修订Rev: 01文件编号Doc. No.: COP018版本Issue: 03修订Rev: 01页号Page 1 of 71.0 目的 Purpose本程序的目的是评价测量系统的适用性,保证满足产品特性的测量需求。The purpose of this procedure is to evaluate the applicability of measurement

2、 system and ensure measurement system meets measuringequirements of product s characteristics2.0 范围 Scope本程序适用于公司控制计划中所要求的和/或顾客要求的所有测量设备的测量系统分析。This procedure can be applied to all the measurement system analysis of measurement equipment required in control plan or customers require3.3 职责 Responsibi

3、lities测量系统分析计划制定:APQP、组。The making of analysis plan for measurement system :APQP team测量系统分析所需涉及到的产品测量工作进行和其数据的收集:使用单位。The collecting of data and the product measure we need do for measurement system analysis: using dept数据收集后之测量设备的测量系统分析工作:品保部。Analysis of measurement system of measurement equipment a

4、fter data collecting: QA dept测量设备的测量系统分析之结果评价和审查:APQ处组。Evaluation and censoring of result of measurement system analysis of Measurement equipment: APQP team4.0术语4.0术语Terms4.1MSA:指Measurement Systems Analysis (测量系统分析)的英文简称 MSA: is the abbreviation for Measurement Systems Analysis4.1量具:指任何用来获得测量结果的装置;

5、一般用来特指用在车间的装置(包括用来测量合格/不合格的装置)。Measure: the equipment we use to get measuring results . it generally means the equipment we use in workshop ( including equipment we use to measure satisfactory/unsatisfactory items)测量系统:指用来对被测特性赋值的操作、程序、量具、设备、软件以及操作人员的集合; 用来获得测量结果的整个过程。Measurement Systems :it means t

6、he operation ,procedure ,measure ,equipment ,software andOperators used to evaluate the value of measured characteristics and the process we get measuring result偏倚(准确度):指测量结果的观测平均值与基准值的差值。一个基准值可通过采用更高级别 的测量设备(如:计量实验室或全尺寸检验设备)进行多次测量,取其平均值来确定。Correctness :it means the difference between average value

7、of measuring results and standard value . we can get standard value by using high degree measurement equipment and measure for many timesOPI001-1/02-01文件名称:测量系统分析程序文件状态文件名称:测量系统分析程序文件状态DOC. StatusDocument Title: Analysis procedure for Measurementsystem文件编号Doc. No.: COP018版本Issue: 03文件编号Doc. No.: COP

8、018版本Issue: 03修订Rev: 01Page 2 of 7and calculate the average value( such as equipment for measurement experiment and whole size inspecting equipment)重复性:指由一个评价人,采用一种测量仪器,多次测量同一零件的同一特性时获得的测量值 变差。Repetition : a personnel measures a characteristic of a part for many times with a measurement equipment an

9、d get the difference for measuring value再现性:指由不同的评价人,采用相同的测量仪器,测量同一零件的同一特性时测量平均值的 变差。Re-occurrence: different personnel measure a characteristic of a part for many times with a measurement equipment and get difference for average of measuring value稳定性:指测量系统在某持续时间内测量同一基准或零件的单一性时获得的测量值总变差。Stability :t

10、he overall difference of measuring value we get when measurement system measure the same standard or oneness of parts in duration线性:指在量具预期的工作范围内,偏倚值的差值。Linearity :the difference of correctness value within expectant working range of measure盲测:指测量系统分析人员将评价的510个零件予以编号,然后要求评价人 A用测量仪器将这些已编号的510个零件第一次进行依

11、此测量(注意:每个零件的编号不能让评价人知 道和看到),同时测量系统分析人员将评价人A第一次所测量的数据和结果记录于相关测量系统分析表中,当评价人A第一次将510个零件均测量完后,由测量系统分析人员将评价人 A已测量完的5-10个零件重新混合,然后要求评价人 A用第一次测量过的测量仪器对这些 已编号的510个零件第二次进行依此测量,同时测量系统分析人员将评价人A第二次所测量的数据和结果记录于相关测量系统分析表中,第三次盲测以此类推。Blind measure :analysis personnel of measurement system numbef-510 parts that will

12、 be evaluated and require evaluator A to measure them (note :the part numbers can not be saw by evaluator )and record the data and results in relevant analysis form .when the evaluator A has measured them for once , analysis personnel mix up them and require evaluator A to measure them again and rec

13、ord the data and results of the second measuring in relevant analysis form. The third time blind measure may be deduced by analogy.5.0 培训和资格 Training and qualification进行测量系统分析的工作/和管理人员必须接受公司内部或外部的相关测量系统分析课程之 培训1/训练,并经考试合格或获得相关证书,方可进行测量系统分析工作。OPI001-1/02-01恒XINGDAHDNGYE文件名称:测量系统分析程序Document Title: An

14、alysis procedure for Measurementsystem文件状态DOC. Status文件编号Doc. No.: COP018版本Issue: 03修订恒XINGDAHDNGYE文件名称:测量系统分析程序Document Title: Analysis procedure for Measurementsystem文件状态DOC. Status文件编号Doc. No.: COP018版本Issue: 03修订Rev: 02Page 3 of 7.0.1The personnel and management who do analysis must be trained i

15、nternal or external analysis clas of measurement system and get relevant certificate and then get the job 程序内容 Procedure content小批试生产时,凡控制计划中规定的或顾客要求的测量设备均需进行测量系统分析。同时包括:新购和更新的检验、测量和试验设备用于控制计划中的量具。特殊特性使用的仪器.用黑三角()表示,则对应的项目就是产品的特殊特性项目。ses用于控制计划中的检验、测量和试验设备的位置移动,并经重新校准用于控制计划中的检验、测量和试验设备经周期检定不合格,通过修理并经

16、重新校准合格的 量具。对于标准通用型的量检具,可采用周期性检定的方法来进行测量系统分析,并由检定 单位出具检定合格证s special characteristics.When doing small batch test-production , we should do analysis for the measurement system control plan stipulates or customers require us to ,it also should include :the testing ,inspecting anc measurement equipment

17、we buy recently and measure we use in control plan ,location shift of testing ,inspecting and measurement equipment that have been recalibrated and we use in control plan .For The equipment used for special characteristics,should be marked with asterisk。,and thes special characteristics.Correspondin

18、g Item should beitem of productmeasure that tested to be unsatisfactory and repaired and recalibrated to be satisfactory . we can do measurement system analysis by periodical checking method for universal measure and checking unit gives out certificate6.2由APQPJ、组根据测量设备的使用频率和其精度来确定进行测量系统分析的频率。6.2操作工和

19、检验员使用的检验、测量和试验设备和量具及其它相关量具,每年进行一次测量系统分析。APQP team determines analysis frequency in accordance with using frequency and precision of measurement equipment. The testing ,inspecting and measurement equipment operators and checkersuse should be analyzed every year5.1APQP小组根据控制计划和/或顾客要求制定 “测量系统分析计划”,并确定在

20、控制计划和 / 顾客要求中所用到的测量设备需进行测量系统分析的方法、内容、预计完成时间、负责部门 / 人员、分析频率、进度要求等,经小组组长核准后执行,MSA艮告由QS主管进行确认和签名,最后由管理者代表签名核准。进行测量系统分析的工作/和管理人员必须接受公司内部或外部in accordance with control plan and的相关测量系统分析课程之培训/训练,并经考试合格或获得相关证书,方可进行测量系统分 析工作。in accordance with control plan andAPQP Team set analysis plan for measurement syste

21、m ”customers requirements and determine method ,content ,predicting finishing datsponsible depts.personnel ,analysis frequency and progress requirements of measurement system analysis formeasurement equipment and ask for team leaders approval before carrying out it. the pesonrel anmeasurement equipm

22、ent and ask for team leaders approval before carrying out it. the pesonrel anmanagement that do the analysis must be trained internal or external analysis classes of measurementOPI001-1/02-01文件名称:测量系统分析程序文件状态DOC. StatusDocument Title: Analysis procedure for MeasurementsystemsystemXINGDAHDNEYE文件编号Doc

23、. No.: COP018版本Issue: 03修订Rev: 02页号Page 4 of 7system and get relevant certificate and then do the job本公司测量设备进行测量系统分析的所有分析方法和判定准则应与AIAG的测量系统分析参考手册一致,如经顾客批准,也可采用其它的测量系统分析方法。(其中:计量型量具研究方法可以采用:偏倚、重复性、再现性、稳定性、线性等;计数型量具研究 方法可以采用:小样法等)All the analysis method and determining guideline should conform to reference of measurementsystem analysis . we can also apply other measureme

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