克朗斯灌装机操作手册

1、Coka Cola, XiamenManual of the Krones Aseptic line CC XiamenContent内容Sterilization UHT / Bloc3UHT 杀菌系统/干净空间Production preparation生产预备Production生产Type change over产品转换End of production生产完毕Empty the disinfection bath清空盖槽CIP caustic and acid CIP 碱酸洗N2 injector滴氮系统1Lars Junge Krones AG AQUA Changes possi

2、ble Krones AG6141620232629139911836.docCoka Cola, XiamenManual of the Krones Aseptic line Krones 无菌生产线手册Sterilization UHT / Bloc UHT 杀菌系统/干净空间MMA - Programs 程序 - Program selection, general, U012139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenSterilization 杀菌 - Steri

3、lization 杀菌 - Start 开头3139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenActivating the step sequences, it is possible to follow the program启动程序步骤，才有可能进展程序操作MMA - Step sequences - Step sequence general U014139911836.docLars Junge Krones AG AQUA Changes possible Krones

4、 AGCoka Cola, XiamenDuring sterilization， temperatures and flow is controlled by the PCS. These temperatures have to reach at least 121 C minimum for 20 min.在杀菌SIP期间，温度以及流体的流量由PCS 把握。杀菌温度必需到达至少121 C 并且保持 20 分钟。At the end of the sterilization process it is necessary to reset the step sequence with th

5、e blue button on the PCS (end phase).在杀菌过程完成的时候，有必要使用蓝色按钮重置步骤，5139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenProduction preparation生产预备The preparation of production includes the following:生产预备包括如下步骤：Take out the rinser CIP caps (manually)取下冲瓶机 CIP 洗杯人工Take out the

6、 filler CIP caps取下灌注机 CIP 洗杯Preparation of PAA PAA 预备Disinfection of the filler Bloc无菌空间消毒Fill up the filler with sterile product from Tetra-Pak用 Tetra-Pak 系统供给的无菌产品布满注入机环缸MMA - Programs- Program selection general, U016139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, Xiame

7、nProduction - Product preparation - StartAn outside alkaline cleaning (COP) will start.外部碱清洗COP将开头After the COP is finished it is necessary to remove the CIP caps of the rinser. COP 完毕之后，必需取下洗瓶机的 CIP 洗杯The key at the filler touch has to be turned to position 1.注入机操作器的钥匙必需旋到一号位Use gloves to remove th

8、e CIP caps.使用手套取下 CIP 洗杯7139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenAfter removing the CIP caps returm the key to position 0. and confirm that the CIP cups are located in the touch screen.在取下CIP 洗杯后，把钥匙旋回 0 号位，MMA - Programs - Rinser8139911836.docLars Junge Kro

9、nes AG AQUA Changes possible Krones AGCoka Cola, XiamenThe machine starts turning and an SIP is starting.机器开头进展 SIP 清洗Select the product you want to fill at the PCS在 PCS 上选择马上灌注的产品。9139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenChoose the product and press the fol

10、der button选择产品并按下文件夹按钮10139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenAnd confirm with yes!用 YES 确认11139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenA last“ operator intervention executed ” is necessary to confirm the product最终“操作

11、者干预被执行”去确认产品。MMA - Munue FC General0112139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenAfter finishing the production preparation it is necessary to confirm with the blue button of the PCS完成生产预备之后，按下 PCS 蓝色按钮确认。And start the production program.开头生产程序13Lars Junge Kro

12、nes AG AQUA Changes possible Krones AG139911836.docCoka Cola, XiamenProduction生产MMA - Programs - Program selection general, U01 Production 生产 - Production 生产 - Start 开头All functions in automatic in the filler touch全部功能在注入触摸屏内自动进docLars Junge Krones AG AQUA Changes possible Krones AGCoka

13、 Cola, XiamenChange of product产品更换Before filling the last xxxx liters you have to start with the following procedure:在灌装最终 xxxx 升饮料之前，必需开头以下步骤Stop the production sequence by pressing this button:按下此按钮来停顿生产步骤And reset the program with the blue button.以及用蓝色按钮重置程docLars Junge Krones AG AQU

14、A Changes possible Krones AGCoka Cola, XiamenStarting of the program “Type change over with IR”开头程序“产品类型更改”MMA - Programs - Type change over - Start)16139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenWhen the step sequence asks for the product change over, change the

15、 product in the PCS and confirm it.当程序步骤要求产品更换时，在 PCS 上更换产品并确认Choose the new product:选择产docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenChoose the new product and confirm with the folder button选择产品以及按下文件夹按钮确docLars Junge Krones AG AQUA Changes possib

16、le Krones AGCoka Cola, XiamenAnd confirm with yes!用 YES 确认19139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenEnd of production生产完毕MMA - FunctionsAfter reseting the program with the blue button (end phase) start the production program again see 14.在用蓝色按钮重置程序阶段完毕后，重启动生

17、产程序请参见第 14 页20139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenStop the production sequence:停顿生产步骤And reset the sequence (end phase) with the blue button.使用蓝色按钮重置步骤阶段完毕21139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenMMA - Programs

18、- Program selection general, U01 Production 生产 - End of production 生产完毕- Start 开头22139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenAfter terminating the production you have to clean the whole filler. Take out bottles, caps etc.最终生产之后，必需清洗整个灌注机。清理瓶子盖子等The program to

19、empty the disinfection bath:程序清空洗盖槽MMA - Programs - Cap disinfection systemTurn off the external start关掉外部开头23139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenSelect the program “Emptdyisinfection bath 选择清空洗盖槽选项Move the closure guidance backand Open the closure outle

20、t.一开盖引导器以及翻开取盖出口24139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenAfter taking out the closures the external start has to be activated again, the outlet has to be closed and the close guidance put back in the initial position.在取出盖子之后，外部开头必需重启动，取样口必需关上以及盖引导器必需恢复初始位置2

21、5139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenCIP caustic / caustic and acidCIP 碱洗/碱酸洗Before starting the caustic cleaning (caustic and acid CIP is only necessary once a week) check if the CIP cups at the rinser are placed.开头碱洗之前碱酸洗 CIP 只需要每周进展一次，检查洗瓶机 CIP 洗杯是否已安置完毕Then you start the program:然后可以开头程序26139911836.docLars Junge Krones AG AQUA Changes possible Krones AGCoka Cola, XiamenCleaning - Caustic (Or caustic & acid) - Start27139911836.docLars Junge Krones AG AQUA Changes