文稿教案osram文件tpc for pl cn

1、This Technical Purchase Condition is valid in accordance with the actual QualityArance Agreement (QAA).此份技术采购条件TPC与实际的质量保证协议QAA一致生效r No.This Technical Purchase Condition is affirmed by:此份TPC由以下供应商确认:r:Delta Electronics (Wuhu).供应商名称The Wuhu Export Pro Wuhu,Anhui,Chinasing Zone, NO 68 Jiuhua North Rd，

2、Customer:客户名称:OSRAM AGabrunner Strae 181543 MnchenContent内容:1.2.3.4.5.6.Applicability 适用范围Requirements to the Requirements for Initial Srs Management System 供应商管理体系要求ling 首件检验要求Requirements for Test Reports 测试要求Requirements for Inspections 检验要求Other Requirements 其它要求Department部门Date签核日期NameSignature

3、签字r供应商Sales销售Quality品质OSRAM AG欧司朗Purchasing采购Development研发Quality品质99023306(APAC)99019143(OCN)1.Applicability适用范围:This Technical Purchasing Condition is applicable for the following materials or material groups:本TPC适用于以下产品或物料:Family code: 10438052 F/C:产品EDoS编码 Product description:产品描述: PrevaLED COIN

4、 CN50Requirements for the Management System供应商管理体系要求:2.Ther has installed and maains a management systemt covers the requirements of the followingernational standardsheir actual vers:供应商需取得并以下国际管理体系资质:Standard标准ISO 9001Quality Management Systems Requirements ISO 9000 品质管理体系标准Environmental Management

5、 Systems. Specification with guidance for use ISO 14001 环境管理体系标准Quality Management System for Automotive Industries including the registration according ISO 9001质量管理体系汽车行业生产件与相关服务件的组织实施ISO9001的特殊要求ISO 14001ISO/TS 169493.Requirements for Initial Sling首件检验要求Ther is under full responsibility for the in

6、itial sling. All initial sles (if given of any form orsingle tool) have to be produced with tools and under conditions of serial production. Besides all definedspecifications, the features of characteristics of the initial sles are the basis for the acceptancerespectively rejection of furthers.供应商对首

7、件检验负全责.所有首件样品必须是量产治具/工具生产。此外所有定义的规格，首件样品特性参数的结果,会做为后续产品允收或者拒收的基础Initial Sling 首件抽样OSRAM; requirements as follows按OSRAM需求,见下表QS-9000; requirements according PPAPSubmisLevel (1 - 5):按照PPAP 提交等级(1-5)VDA; requirements according VDA, volume 2SubmisLevel (1 - 3):按VDA第二章,提交等级(1-3)For initial sling, the fol

8、lowingation has to be provided together with the initial sles. AllSpel and Key Characteristics (SC/KC) are defined in chapter 5.2 and 5.3 column SC/KC.有关于首件检验,供应商需将5.2和5.3列出的SC/KC测试连同样品一起提供给OSRAM.SC - Spel Characteristics: Safety relevant characteristics given by customers or defined by OSRAMrespect

9、 to administrational, legal and safety aspects. Identification and archiving has to follow enhanced requirements.xxxx/Initial Sle Size首件抽样数量ty数量Unitto be provided提交数量to be gauged SPC dimens(including capability study)需要量测SPC尺寸（包括制程能力分析）to be gauged inspection dimens(including capability study)需要量测检验

10、尺寸（包括制程能力分析）to be gauged all other dimens需要量测所有其它的尺寸to be gauged - spel tests, e.g. destructive testing (defined separay in chapter 6)需要测试特殊测试，如：单独在第6章节定义的破坏性测试25pc25pc25pc10pc/pcxxx特殊特性：由客户或者Osram定义的安全相关的特性，并要考虑到地区性，法律和安全方面的要求. 它们的识别和必须遵照特别的要求特殊产品特性:KC - Key Characteristics: Pros relevant character

11、istics which require pros capability CPK 1,33.There are no enhanced requirements for identification and archiving.关键特性：与制程相关的特性，要求CPK 1,33. 它们的识别和没有特别的要求ation for Initial Sling首件检验Applicableation for QS-9000 (PPAP) according above mentioned submislevel按前文提到的PPAP提交等级提交相关文件Applicableation for VDA (VDA

12、 volume 2), according above mentioned submislevel按前文提到的VDA提交等级提交相关文件Approval form承认书Test results for all characteristics according to specification产品特性的测试Preliminary pros capability for all SC/KC-characteristics针对SC/KC的初步制程能力评估Specifications defined by the供应商定义的规格 Design-FMEA DFMEArPros FMEAPFMEAPro

13、duction flow chart; declaration of production and inspection steps流程图;宣称的产线检验步骤Inspection plan; declaration of inspected characteristics, s检验计划; 宣称的检验特性，样本数量，检验频率等等.List of test equipment used for serial production组装线测试设备/治具le sizes, frequencies, etc.Measurement systemysis of test equipment used for

14、 inspections检测设备/治具的量测系统分析 CE Declaration of Conformity CE 宣称RoHS Declaration of Conformity (see annex) RoHSREACH Declaration of ConformityREACHSubstanof very high concern acc. SVHS acc. to the last candidaist of the EU高关注度的物质，依照.SVHS, 参考EU最后的候选UL listing of the components (flammability see acc. ZNN

15、) UL 列举的组件（可然性见 ZNN.）UL recognized PCB stack-upUL 识别的PCB堆叠.List of all components of Data Sheet” (rest of world)d materials: EG Sicherheits-Daten Blatt“ (Europe) Material Safety列举的所有供应物料的成份：比如德国工业标准（欧洲），物质安全数据表（世界的其它地区）Accrediion of mandated laboratories委托的认可xxxxxxxx4.Requirements for Test Reports 测

16、试要求Test reports, as indicated below, have to be created, provided on request and archived according to the standards. With est reports, the actual values of pro s capability (cpk) have to be indicated for all SC and KC characteristics.如下所列出的测试, 需按客户要求随时提供,并按标准规定进行保存. 所有SC/KC特性,需用CpK进行管控Test Reports

17、测试Inspection Report 3.1, according EN 10 204 for all characteristics of table 5.3检验3.1,表5.3中所有的特性都依据EN 10 204（热塑性木材粘合剂）标准来检验Inspection Report 3.2, according EN 10 204检验3.2,依照EN 10 204（热塑性木材粘合剂）标准Quarterly / monthly consolidated values for all spe针对所有特殊特性的季度/月度汇总数据l characteristics (SC/ KC)Any other

18、Test Report, e.g. for specific characteristics其它测试5M1E (material, men, machine, method, measure, environment) changing report when the change may affect the quality of goods.当供应商有5M1E(人,机,料,方法,测试,环境)变更时,需提供变更申请. Reliability test report (including all test item in chapter 5.2) when :当以下状况发生时,需提供可靠性测试

19、The design/ techniques/material/structure are visibly changed.当设计/材料/结构明显变更时The outgoing inspection result is visibly different from last reliability test.当出货检验结果明显与可靠性3. The National Quality Monitor不一致时.anization required reliability test.当国家品质检测机构需要可靠性测试/结果时100% burning check report by final inspe

20、ction according to quality requirement.根据OSRAM要求,成品100%老化测试.100% watroof test for IP report according to quality requirement.根据OSRAM要求,成品100%防水测试.100% appearance/function (burning) inspection report根据OSRAM要求,成品100%外观/功能/点亮测试.IQC/ IPQC/ OQC report and PCBA function test report, including CTQ dimen TI

21、 data, SC, etc.with CPKysis,IQC/IPQC/OQC,以及PCBA功能测试,包括CTQ CpK分析等.5.5.1Requirements for Inspections 检验要求General requirement 一般检验要求The product must be designed and manufactured according to following所有OSRAM产品需按以下文件进行设计和生产s.Requirement and Standard number要求和标准Title内容CEIEC 62031/IEC 60598-1EMCEN55015/ I

22、EC 61547 Ed 2VDENoULNoIPC-A-610 （Newest ver）Acceptability for Electronic Assemb sGeneral Diagram of Drawing with CTQ(GDD) (for all components, Exploder Drawing)成品及所有零图纸,CTQZDD 2931392BOM with manufacturer51-650-24D-G1xxxxxx5.2Requirement for test and inspection: 测试和检验要求5.2.1 Every producs to be test

23、ed appearance & electrically just before packing pros.所有产品在包装前需经过外观和电性测试5.2.2 The outgoing test and inspection plan as bellow:以下为出货检验计划Class 1- critical defects 极严重缺陷:Defectst will cause dangerous or unsafe conditions for the user or surroundings对用户或环境造成和损害的缺陷Class 2 - vital defects 严重缺陷:Defectst wi

24、ll render the product inoperative reduce the usability compley in all probability.导致产品不能发挥作用并减少产品功能完整性的缺陷Class 3 - major defects 主要缺陷:Defectst will reduce materially the usability of the product or will prejudice the saleability of the product.降低产品可用性或者会损害产品可销售性的缺陷Class 4 - minor defects:次要缺陷Defectt

25、 not reduce materially the usability of the product but damage the appearance of it or do notguarantee the traceability of the production.不会降低产品可用性但会影响外观或者不能确保生产追溯性的缺陷ling plan Table (Level II),according to ISO2859S抽样计划表(II类),参照ISO2859:OSRAM reserves the right to change the sling plan due toOSRAM保留变

26、更抽样计划的权利,当以下事件 发生时:Complahappened当有客诉发生时Critical quality ie happened当有严重品质问题发生时OQC result is not good当OQC检验结果不好时.Class 1- critical极严重不良No failure allowed不允许Class 2 vital严重不良0.25Class 3 major主要不良0.65Class 4 minor轻微不良1.5生产BOM表51-800-24D-G151-1100-24D-G1Defect Catalogue不良现象目录ZQR 2759216Packing and labe

27、l包装及要求BVF09428RoHS RoHSZDA 2964318KPC and CTQ(come from DFMEA) KPC和CTQZDD 2937260Flow chart流程图ZPD 2935358Quality requirement/Test instruction品质要求ZQR 2938828Electronic component STORAGE TIME / STORAGE CONDITIONS电子件条件ZPI2345869Production line quality out of control当产线品质失控时Other quality or manufacture

28、i其它品质异常或生产异常发生时.esQuality Criteria 品质标准Defect catalog list 不良项目列表This list only a general list for all module products, any other defect or not definedhis list,r mustcheck with OSRAMly.此表仅作为模组产品通用不良项目OSRAM 确认后再做判定.,供应商参考, 任何未在此表定义的不良项目,供应商需首先与Class 1- critical 极严重不良01024Product mixed type in package

29、 同一包装混料01025Product mixed type 混产品型号01026Appreance defect affect safety 影响安全的外观不良01038 Etch wrong, miss, unread on safety 与安全相关的文字错误,缺失,不可辨认01082 User instruction wrong caused the safety ie 用户手册中, 关于安全的内容错误01027 Earthingtest fail 接地测试未通过01028 Parts fitted badly affect safety 零匹配不良,有安全隐患的不良01029 High

30、 voltagefailed 高压测试未通过01030 Insulationtest fail 绝缘阻抗测试未通过01031 fireproofing performance failed 防火测试未通过01083 component damaged effect safety 零破损,有安全隐患的不良01032 Material incorrect 材料用错01040 IP or IK test fail IP 或 IK 测试未通过01035 Protection function failed 保护功能失效01036 Short circuit 短路03004 Other-Safety d

31、efect 其它引起安全问题的不良MG001 Base Gage Insp. FailuresClass 3 major 主要不良项目01004Brand incorrect on Product/packing 产品或包装上品牌标识错误01023Product lack in package 短装01010IC wrong or missing IC 信息错误或缺失01014Labeling missing缺失01015No note(for local market) 无合格证(仅市场)01016Pring on produce is fastness 产品上印刷文字脱落01017Warn

32、ing/ instruction book missing 说明书或警示缺失01018Lablemark defect dised易受损01054Deviation 其它不良01055Loud noise 噪音01056Solder defect 焊点不良01057Poor lumen output 流明输出01058Solder ball. 锡球01059Electrical parameter out of spec 电性参数超规格01060Wire too long 导线过长ponentition offset25%bulk 元器件偏移超过 25%01062Watroof lacquer

33、 off 防水油(胶)脱落01037Open circuit 开路01038Mixed color temperature 混色温01039Appreance defect affect use 影响使用的外观不良ponent missing 元件缺失01041Parts fitted badly affect use 零连接不良影响使用01042Cant work under rated voltage 额定电压内无功能01044Connection loose 连接失效ponent functional damage PCB 或元器件功能失效01046Exs flicker 闪烁01047

34、Foot pin is too long 焊脚过长01048Foreign metal thing in product 产品内异物01049Wire color incorrect 导线颜色错误01050Wire type incorrect 导线类型错误01051Wire strengtder spec 导线强度超规01052Start time over spec 启动时间超规01053Polarity reversed 极性接反01001Lable wrong, missing and unread错误,缺失,不可辨认01002Casing mark wrong, missing, u

35、nread 外壳标识错误,缺失,不可辨认01003Barcode wrong/ missing/scan fail 条形码错误,缺失,不可扫描01005No Label 无01006Mixed individual box 内箱混料01007Mixed outer carton 卡通箱混料01008No produce date 无生产日期01009Order No. wrong or missing 定单遍号错误,缺失,不可辨认01011Carton damaged affect protection 卡通箱损坏,失去保护作用01012The OSRAM logo is not clearl

36、y OSRAM不清晰01013Unspecified marking on product 产品上有不明标识01080baing quality 印刷不良01081UI(说明书) wrong or missing 说明书错误或缺失010821packaging damaged 包装损坏00764Othroformance defect 其它不良Class 4 minor 轻微缺失01019Lablemark broken, but readable损坏,但可辨认01020Casingmark defect, but readable 外壳损坏,但可辨认6.6.1Other Requirements 其它品质要求Language 语言English language shall be used for all the所有供应商与OSRAM沟通的文件都必须是英文.Claim management 客诉处理s and communications betnr and OSRAM6.2OSRAM informs the If asked, theDelay for answer:r in case of non-conformitiesr has to provide a 8D report (yze cause, action plan)48H