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1、Title : LM-0030Site :Lead mouldProduct Name :FRONT COVER_HR_Rear3D file name :2576491_4_FRONT_COVERDate :2015.06.30Confidential Design. Build. Ship. Service.LeadMouldProduct informationSegment :BMW G38Thickness :1.5-2.5mmProject name :LM-0030 PM/PE Part name : FRONT COVER_HR_Rear DFM by:FWYPart No:2
2、576491 Checked by:REVDate Update or added slidersB2015 06 304 13 14 21 22 25 27 28 29Remark:Completed DFM192.07mm141.82mm53.06mmTool informationResin material : PPSabic PP CX 02-82 Resin supplier:N/AResin GradeN/ATonnageN/A Runner Sys:open torpedoNo. of Hot Tip2Tool type :2 plateGate type :Direct ga
3、teAutomatic:YNo. of Gate .(each part)1Part weight (g) :172.5gCavity steelGS 1.2738HH 3438HRCForecast volume (shot)143752.18 mm3Special tool :IncoeCore steelGS 1.2738HH 3438HRC No. of Cavity:2Cosmetic part (Y/N):N/ASlider steelGS 1.2343 4852HRC Family with:Cosmetic finishingLifter steelNeed your inpu
4、t and correction to below information:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateGate layoutCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateopen torpedo to Direct gateOK浇口残留不能超出零件表面Gate layoutCustomer comment. (plea
5、se give your approval and comments)OK or NGremarkApproval by:dateopen torpedo to Direct gateLM:加胶,宽度4MM,高度0.5mmPart LayoutNeed to show part layout to avoid customer mis-understood our proposalTool topNotes: this layout is base on estimation as a ref for tool design.2 open torpedo to Direct gateOK浇口残
6、留不能超出零件表面,不能影响产品质量shrinkageCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: above shrinkage is estimated according to our understanding, pls correct it if there is any risk of getting right dimensionShrinkage with orientationX1.016Y1.016Z1.016YX需要保证零件尺寸,
7、新思路与立盛自行决定Parting line Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. Notes: please advice any concern on propose parting line.CorePLCavity P/ LINES/ LINELIFT/ LINEINS/ LINE依据2D图纸要求Part
8、ing line Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. Notes: please advice any concern on propose parting line.CorePLCavity P/ LINES/ LINELIFT/ LINEINS/ LINE依据2D图纸要求Slider Customer co
9、mment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Slider.Slider 1Slider 2Slider 2Slider 1依据2D图纸要求Cavity insert Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please adv
10、ice any concern on witness line form by inserting.OK,分模线依照2D图纸Core insert Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by inserting.OK,分模线依照2D图纸Draft angle informationProduct is checked in UG as per the
11、direction of tooling release. This will help to evaluate draft angle and propose draft requirements.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. Mold opening directionDraft angle informationMold opening direc
12、tionPlease make cavity side draft.Color Propose Draft angleGreen 1(Remove plastic)非配合面与欧洲沟通更改可行性LM:已更改请看附件3DDraft angle informationMold opening directionPlease make cavity or core side draft.Color Propose Draft angleGreen 1(Remove plastic)功能面与欧洲沟通更改可行性Draft angle informationMold opening directionPle
13、ase make cavity or core side draft.Color Propose Draft angleGreen 1(Remove plastic)There is undercut on cavity side.此处前模部分倒扣非配合面,仅用于配合螺栓与欧洲沟通更改可行性LM:已更改请看附件3DDraft angle informationMold opening directionPlease make cavity or core side draft.Color Propose Draft angleGreen 5(Remove plastic)The angle o
14、f kiss off cannot meet JCI standard. 插穿位没达到JCI标准(5度)维持现状与欧洲沟通更改可行性Draft angle informationMold opening directionPlease make core or core side draft.Color Propose Draft angleGreen 1(Remove plastic)There is undercut on the cavity side.此处前模部分倒扣维持现状与欧洲沟通更改可行性Draft angle informationMold opening directionP
15、lease make core side draft.Color Propose Draft angleGreen 1(Remove plastic)维持现状与欧洲沟通更改可行性Draft angle informationMold opening directionPlease make core side draft.Color Propose Draft angleGreen 1(Remove plastic)SC控制项,维持原状与欧洲沟通更改可行性Draft angle informationMold opening directionPlease make core side dra
16、ft.Color Propose Draft angleGreen 5(Remove plastic)维持原状与欧洲沟通更改可行性Draft angle informationMold opening directionPlease make Slider side draft.Color Propose Draft angleGreen 1(Remove plastic)匹配型面,建议维持原状与欧洲沟通更改可行性LM:只改了这里红色面,请看附件3DDraft angle informationMold opening directionPlease make Slider side draf
17、t.Color Propose Draft angleGreen 1(Remove plastic)与欧洲沟通更改可行性LM:已更改请看附件3DIssue:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateThere is thin steel on the arrow area.箭头所指产品胶位上有薄胶。产品OK与欧洲沟通薄台功能Issue:Customer comment. (please give your approval and comments)OK or
18、NGremarkApproval by:dateThere is R on that area easy to get flash during injection. Suggest to cancel the R.此位置倒R角,产品容易产生毛边。建议取消R。修改后after modify修改前before modify维持原状与欧洲沟通更改可行性Issue:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateThere is undercut on the red ar
19、ea.此位置有倒扣.参考样件状态与欧洲沟通更改可行性LM:已更改请看附件3DIssue:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:date修改后after modify修改前before modify镶件 insertThere is undercut here, suggest to cancel the R .此位置有倒扣,建议取消R角。参考样件与欧洲沟通更改可行性LM:已更改请看附件3DIssue:Customer comment. (please give yo
20、ur approval and comments)OK or NGremarkApproval by:dateThere is undercut here, suggest to cancel the R.此位置有倒扣,建议取消R角。维持原状与欧洲沟通更改可行性产品3D已更新,为了产品顺利成型,产品需加胶调整,成型效果如下页27页请确认LM:已更改请看附件3DIssue:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:date产品加胶后成型,如图片所示蓝色实体为行位钢料蓝色实
21、体为行位钢料该处不取消R,产品成型如图片所示Issue:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateThe red surface has thin steel 1 mm.红色面位置有薄钢1mmThe red surface has thin steel 1 mm.红色面位置有薄钢1mm维持现状LM:已更改请看附件3DIssue:Customer comment. (please give your approval and comments)OK or NGre
22、markApproval by:dateThe red surface has thin steel 1.5mm.红色面位置有薄钢1.5mm。As the red surface has thin steel 1mm。Easy to deformation and broken during the injection.插穿位红色面位置有薄钢1mm。生产时容易变形和裂开。As the red surface has thin steel 1mm。Easy to deformation and broken during the injection.插穿位红色面位置有溥钢1mm。生产时容易变形和
23、裂开。As the red surface has thin steel 0.9mm。Easy to deformation and broken during the injection.插穿位红色面位置有薄钢0.9mm。生产时容易变形和裂开。参考样件,维持现状与欧洲沟通更改可行性Ejector pin marksCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNote: only show the preliminary position and size, See layout for detail.Ejector pin8Sleeve ejector Ejector pin6Ejector pin3Ejector pin4OK,要求顶杆印表面做平thicknessCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateIssue: Thick wall will cause sink mark.Proposal: Ch
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