汽车行业工业自动化解决方案

1、汽车行业工业自动化解决方案EV are revolutionizing auto production电动汽车正在革新汽车生产Factory Smart Machine Integration with IOT thought EtherNet/IPIOT 工业以太网Different Welding Process and robot, The same Rockwell safety control system EtherNet/IP network, realize 100% automation rateAluminum laser welding technology100% au

2、tomation rateFanuc RobotRiveting bonding technology100% automation rateABB RobotSpot Welding100% automation rateKUKA RobotEOIDrivesIOsRobotsWeighingRFIDAutomation Device LevelOffice & Information NetworkAutomation Control LevelDCSEOIPLCHMIOTITWebFTPMailVoice/VideoWirelessICT technology MagneMotion i

3、n Automotive直线电机输送系统Kuka PULSE 500 System - Body in White Transfer ConveyorKuka BOLT System - Buffer Overhead Liner Transfer Reliable: Greater reliability and up-time due to few mechanical wear parts(99% less downtime than legacy system)Speed: The ICT Conveyer transfers 22 ft. (6.7M) in 3.2 Seconds.

4、 (45% faster)Safer: E-stop conditions are faster time to stop than current friction based systems. Energy Efficient: Lower energy cost by 25% for just the transferLess space: Due to speed and flexibility of both the carrier and pallet systems. (1 body save 50-80 robots, 1 - Football field) Low Maint

5、enance cost: Zero maintenance for Chassis and Node controller($40,000/week)EV Manufacturing Application Expertise电动汽车应用经验ICT technology MagneMotion in EV Battery直线电机输送应用于动力电池Layout of Stack & Tap welding logistic Stack LineTap welding LineTop view- Specific : 1) 30 carriers on Tap welding line will

6、move same time. 2) Turn table(2set) is adapted because of mechanic(LMG) design issue 3) Stack line is composed of 9 stack loading zone #1 Stack Line : 40m #2 Tap welding Line : 22m #3 Carrier Return Line : 45m Carrier Return LineQS100 LSM (Liner Synchronous Motors)Live Data / Linx / GatewayProcess D

7、ataEnergy DataIntegration LayerMES Open PlatformMES FFP APPSCAD/PLMWarehouse ManagementDetailed SchedulingCMMSMaintenance Mgmt Reporting & AnalyticsAR/VRERPPlant Floor I/O TransactionsShop Controller| Modular FrameworkAuto Id ScannersRF, Barcode & VideoTorque ToolAndon BoardValue Delivered to Automo

8、tive 助力汽车行业释放新动力Enabling the Connected Enterprise! 推进互联企业的快速落地执行Program Launch 项目启动运营Manufacturing Flexibility 柔性制造Production Optimization 生产优化Asset Reliability资产可靠度Specifications / Project Books 技术规范 / 实施指南Network Design 工厂网络设计Supplier Assessment & Selection 供应商评估与甄选Supplier Launch Meeting 供应商启动会Su

9、pport Plans 支持计划Start-up Support 启动服务Training / Enablement Plan 培训 / 实施辅导计划Safety & Security Plan 安全/安防计划Global OEM Conversion Team 全球设备商协同团队Configurable Programming 支持配置模式的编程Scalable Architecture 可伸缩扩展架构Line Balancing 产线平衡Accessible Safety Zoning 安全区域的管控Independent Cart 磁悬浮输送系统Servo Press 伺服压机Infor

10、mation Solutions / MES 信息化解决方案Standardized 3rd party Drivers 标准化的第三方驱动Encompass Partners 地三方产品合作伙伴Line Productivity 产线生产效率Discrete Assembly Throughput 装配线总体产能Multi-Anode Control 多阳极控制End of Line Testing Systems 流水线终端测试系统Legacy Retrofit 旧线改造Analytics (Predictive) 大数据分分析 (预测)Energy and Utilities Effic

11、iency 能源管理Safety & Security Assessment 安全评估, 工业安防评估Simulation 仿真Installed Base Evaluation 已安装量的评估Asset Management 资产管理Storeroom Management 库房管理Network Services 网络服务Step Forward Program 定制的备件支持服务计划Global Automotive Project Experience全球汽车行业案例EMEA800+ ProjectsAsia Pacific(65% in China)750+ ProjectsLati

12、n America500+ ProjectsNorth America2000+ ProjectsProjects include: 项目包括Engineering Integration Management全厂电气 工程控制Information Solutions 数据采集 Andon AVI MES 大数据Discrete Plant Applications离散工艺应用Power Solutions 电控驱动解决方案Energy Solutions 能耗管理解决方案4000+ Projects Engineered Globally 全球 超过4000个已经交付项目业务驱动力Impr

13、oving SPR Gun availability and throughput on the Dearborn Truck Plant$9.37M/yr increase in Rivet Gun Availability$0.85M/yr reduction in Operation Expenditure$10.22M saving in Total Value at StakeError advance alertPerformance and Process improvement成果业务敏捷持续运行$The Self-Piercing Rivet Guns data is to

14、be used to generate context and provide advanced warnings of the faults and benchmark performance between feed type systems. 解决方案IoT 数据可视化智能化制造案例：福特汽车实现智能制造用户洞察成本VW GROUP ENGAGEMENT CLUSTERSICT technology MagneMotion in EV BatteryProject DescriptionTotal 4 equipment data types of equipment status, p

15、roduction, alarming, and tooling, and 900 points data collectionTotal 2 Non-Public FANUC data type of servo and spindle, and more than 100 points data collectionReal time equipment visualization and production monitoring Dashboard showing for KPIs such as OEE, Downtime etc. Multiple data summary rep

16、ortEquipment management to send alerting to maintenance peopleFANUC open protocol to get Non-Public dataDifferent dashboard for dedicated different roles Challenges2 weeks POC to verify ThingWorx platform capability and RA implementation capability3 ThingWorx embedded manufacture Apps configurable a

17、nd flexible capability showing4 FANUC CNC machines and Mitsubishi PLCs connection and data collection3rd party IIoT approach to collect and collect Non-Public data from FANUC CNC Multiple dashboard showingWon DF Nissan pilot project after POC evaluation1st IIoT total solution and RA ASG lead to buil

18、d our delivery capability and strengthGood sample of Co-Selling project between RA and PTCHuge potential to extend ThingWorx platform and solution to DF Nissan Guangzhou, Changzhou, and Wuhan sites, and even DF groupBuild close relationship and deeply involve PTC traditional partners to POC and pilo

19、t projectChangAn Auto IIOT Platform SelectionTo Build Intelligent and Transparent IIOT Platform ChallengesNo unified management application platformComplex plant floor asset managementExtensive energy management Extensive spare part managementNeed to reduce Unplanned downtime and costNeed to improve operation and management efficiencySolutionVisualize the plant floor assets operation status by asset advisorCrystal OEE by Production KPILeverage the optimized thing model to streamline the plant floor operation data and upload to the Enterprise data lake where predictive mainte