大型设备吊装方案(吊装部分实施稿译文)

1、*90LiftingSectioLargeEquipmentLifGtingProposalShanghaiSECCO9000/yEthyleneProject(ForR龙网June,2003Content1、编制说明Compilationinstruction2、编制依据和执行规范Compilationreferenceandspecification3、工程概况和特点Engineeringgeneralandspecialty4、大型设备基本吊装参数一览表COMTablesofbasicliftingparametersoflargeequipment5、方Generaltreatment

2、requirements7、大型设备吊装施工管理组织体系和操作人员岗位职责Constructionmanagementsystemforlargeequipmentliftinganddutyoerators8全质量体JHALiftingworkSafetyandqualitysystem,safetytechnicalrequirementsandJHAanalysis9、吊装施工用主要机索具及手段用料一览表Tableofmainimplements,riggingandmaterialsinputforliftingconstruction10、工作时间表Constructionsched

3、ule11、附图AttacheddrawingsCompilationinstruction901.190万吨/TheequipmentliftingparametersinthisproposalarebasedontherelevanttechnicaldocumentsofShanghaiSECCO900000ethylenetheplanlayoutofplant.LiftingplanisarrangedinaccordancewShanghaiSECCO900000ethyleneplant.1.21250吊车为Thisproposaliscompiledonlyfousing12

4、50Tcraneasthemaitransportationproposalscompany.towerequipmentliftingworkiftingcrane,therelevantecompiledotherwisebycorresponding1.3网所有G1G2G3斤G1G2G3Theratedlo2distedinthisproposalincludeshookweightG1?steelwireweightG2,andslingweightG3，sotheallowableloadofliftingequipmentshallbethesurplusofratedloadmi

5、nusG1、G2、G3.1.4Becausethedrawingsoflaborprotectionandprocessingpipesoftowerarenotavailable,weightoflaborprotectionandprocessingpipesofeachtowerinthisproposalistheprimaryestimatedweight.1.5kkkk1.5kkkkAccordingtotheconstructiontechnicalmanagementregulationsofSinopecTcc,thisproposalisbelongtocategoryII

6、Ilargescaleconstructionproposal,whichshallbemanagedtechnicallybycompany.1.6Allcalculationcontentinthisproposalhaverecordedinthe*90万吨/CalculationBook(hereinafternamed“CalationBook”)ofLargeEquipmentLiftingProposalofShanghaiplant,soitshallnotbedescribedhere.CompilationreferenceandficationCO900000T/Yeth

7、yleneSECCO900000T/筑设备Equipmentparam2.1、*90万吨/informationandrelevantresourceinformationofyleneplant2.2SHJ515-90LargeequipmentliftingconstructionstandardSHJ515-902.3HGJ201-83ChemicalindustrialprojectliftingconstructionspecificationHGJ201-832.4SYB4112-80OperationregulationsofliftingoperatorsSYB4112-802

8、.5、CC8800型1250PerformancesheetofliftingcranesuchasCC88001250TcraneEngineeringgeneralandspecialty90万吨/ShanghaiSECCO900000t/yethyleneplwhichislocatedinShanghaiCaojinInisrectangular.Theprojectshallbeinstituteandpartlyconstructedsthenewlybuiltproject,rialArea.TheconstructionsitegnedbySINOPECBeijingdesig

9、nNOPECTCC.Atthewestoftheplantlocatesthethirdwatercyclingfary,attheeastlocatesthefirstwatercyclingfactory,thesecondfitheHangzhougulfandatghtingwatersystem,atthesouthlocatesenorthlocatestheareneandbutadieneplant.ThemainliftingpOrkvolumeincludes:Towerequipmentlifting,vesselequipmentlifting,Coolingequip

10、mentlifting,pumpequipmentlifting,steelstructuresliftingandotherequipmentlifting.工程主要特点：（1）装置设备布置集中，吊装重量大，吊装高度高；（2）安工作量大；（3）由于为新建装置，应合理安排施工安装程序，以便有尽可能多的业空间和场地；（4）交叉作业复杂。Mainengineeringspecialties:（1）Centralizedplantequipmentallocation,heavyliftingloadandhighliftingaltitude;（2）Largeinstallationworkvol

11、ume;(3)Becausethisisanewlybuiltproject,theinstallationprocedureshallbearrangedscientificallysothatthereisworkingspaceavailableasmuchaspossible.(4)Crosssectionworkarecomplicated.Thisproposalisespeciallycompiledtoassuretheliftingconstructionoflargeequipmentofthisplantarecarriedoutsafelyandsuccessfully

12、inaplannedway,whichhavecomprehensivelyconsidMerateconstructioncostandscheduleandcombinedthesitecondition.4/TableofbasicliftingparametersoflargeequipmentS/NLocationNo.DescriptionJuZmmSpecification(mm)MaterialsqualityofmainbodyQty.tTotalWeight(t)1T4201馏VYfractionatingtoWer48009459736SA-516GR7014572T48

13、02筑丙2#propylenefractionatingtower7000941505216MnR19423T48011#1#propylenefractionatingtower6000544004816MnR1324T4001Deethanizer42005268442SA-516GR7012365T5201De-isobutylene3200759251616MnR1207towerNote:Theweightoftowertraysupportmembers,shellcover,barrel,skirtsupportandpipesconnectorsareincludedinthe

14、weightlistedinabovesheet.Theweightoflaborprotectionplatform,pipesandtowertrayarenotincludedinit.Generalofproposal5.1Thebasicprincipalofthisliftingproposalarebeingsafeandreliable,feasibleandeconomic,adprefabricationworktocehighaltitudeswork.advancedtechnology,strengthen5.2吊筑吊采装用车龙的抬，基网一送本台法方筑尾吊车。立Bas

15、icmeasuretoliftequipmentandbasicrequirementtodeliverequipmenttositeshallbeasfollowing:Verticalequipmentshallbeliftedbytwocranes,one(themainliftingcrane)toliftheadend;theother(theassistantliftingcrane)tolifttailend.Horizontalequipmentshallbeliftedbyonecrane(themaincrane),noneedassistantcrane.Whenthev

16、erticalequipmentaredeliveredtosite,themainliftingcentershallneartothemainliftingcrane.5.35.5T4201和T4802Thespecificationofliftingcenter:Allhorizontalequipmentshallbeliftedbybandingmanner.Liftinglugshallnotbewelded.Allverticalequipmentshallbeliftedbyliftinglug,whichisrequiredtobewelded.Forthoseequipme

17、ntwithheattreatment,theliftinglugshallbeweldedbeforeheattreatmentiscarriedout.5.4DEMAGCC88001250t5.5T4201和T48025.5T4201和T4802T4802、T4001T5201300T4201、T4801T4201T48025.5T4201和T4802CC1400250AccordingtotheliftinconditionandconCC1800300uirementsofequipmentweight,height,siteionschedule,combinedthematured

18、liftingconstructionexpnceandfurnishmentcapabilityofourcompany,afterdetailedstudyandsurveyonconstructionsitebytechniciansofourcompanyandbasedonconstructionprincipaltobesafeandreliable,economicandreasonable,ourcompanyisproposedtoadoptDEMAGCC88001250tcaterpillarcraneasthemainliftingcraneand300tcaterpil

19、larcraneasassistcranetocarryandlifttailendoftowerequipment.Accordingtoourproposal,fivetowerequipmentofT4201T4801、T4802、T4001andT5201shallbeliftedinpositionbycarryingandlifting.TheskirtsupportsectionsofT4201andT4802shallbeliftedbyCC1400250tcaterpillarcraneorCC1800300tcrane.ExceptthatT4201andT4802shal

20、lbeliftedbysections,othertowerequipmentshallbeliftedintegrally.Iftheconditionisallowable,laborprotectionandpipelineandinsulationshallbeliftedasawholepiece(thosepartswhichshallobstructliftingslingandequipmentsupportpartsshallnotbeliftedtogether.T4802shallbedeliveredtositeandliftedinpositionbyfoursect

21、ions.Threecircumferentialgseamsshallbeweldedonfoundation.Iftheconditionisallowable,thelaborprotectionandpipelinesshallbeThe5.5T4201和T480212505.7、根据各设备次吊装1250Toreducethechangingtimesofsplicingpole(itisproposedtochangethesplicingpoleforonlyoncefor1250tcaterpillarcrane),theliftingprocedurearearrangedas

22、followingaccordingtotheliftingparametersofequipment:250125096SSLT4802T4802T4801T4802T42011250SSLT4201T4802T40114T5201125deliDeliver250tcaterpillarcranetositeT4201,T4802inpositionlifttwoskirtsupportsof1250tcaterpillarcranetositeandassemble(96mmainboom,SSLoperationmode,assemblylocationisthestandingloc

23、atisectionIofT4802liftT4801fT4802)liftandconnectliftandconnectsectionIIofT4802connectsectionIofTliftandnnectsectionIofT4802liftandchangesplicingpoleof1250tandconnectseofT4201liftandctsectionIIIofT4802caterpillarcraneoperatingmode,114mmainboom)liftT4001liftT5201liftdeliver1250TT4201、T4802caterpillar筑

24、an。outofsite.5.8、对于在吊装前要安装劳动保护平台和附塔管线的塔设备在现场卸车后应用钢排子垫高1.5米以便安装劳动保护平台。Forthoseequipmentthatthelaborprotectionplatformandpipelineshallbeinstalledonequipmentbeforelifting,steeltireshallbeusedaspadtoblocktheequipmentupformorethan1.5msoastoinstalllaborprotectionplatform.5.9Themainliftingcenteroftheabovet

25、owersectionsshallbethehollowaxletypeliftinglugswhicharedisposedsymmetricallyalongcircle.5.10、以上各塔体吊装的溜尾吊点为两只板孔式吊耳。caterpillarcraneTheliftingcenteroftailendoftheabovetowersshallbethediaphragmorificetypeliftinglugs.5.11、用1250吨吊车为主吊车吊装的各设Theliftingparametersofequipmentliftedarelistedinthefollowingsheet

26、s:5.5T4201和T48025.5T4201和T48025.5T4201和T4802龙网5.5T4201和T4802T4201Ethylenefractionatingtower(T4201)SkirtSectionEquipmentdescriptionEthylenefractionatingtowerskirtSectionEquipmentlocationNo.T4201EquipmentparametersmmDiameter(mm)mmLength(mm)mmFoundationElevation(mm)mmTopelevation(mm)8064max8752Equipmen

27、tweightHookweight532Liftingmanner10008752TotalLiftingLoadTotalweight58BalanceWeiImplementsandriggingweight1CC1400250tAdoptsingleCC1400250tcpillarcranetolifterectlyanddirectlyModelCC140clWWGrade250tOperatingmodeSHMainboomlength4J网筑龙Jiblength/Maincranecounterweight120tSupercounterweight筑/Dimensionofca

28、terpillar10825Workingradius18mRatedload79tSafetyfactor79-58/79=0266Mainliftingcraneparameters2#T4802Equipmentdescription2#Propylenefractionatingtower(T4802)SkirtSectionEquipmentlocationNo.T48022#Propylenefractionatingtower(T4802)SkirtSection5.5T4201和T4802EquipmentparametersmmDiameter(mm)mmLength(mm)

29、mmFoundationElevation(mm)mmTopelevation(mm)10780max851610008516EquipmentweightHookweightBalancebeamWeight(ImplementsJWhdriggingweightTotalweight7522_C丿180TotalLiftingLoad(T)LiftingmannerCC1400250tAdoptsingleCC1400250tcaterMainliftingcraneparametersModelCC1400250tOperatingmodeSHMainboomlength48mW/Mai

30、ncranecounterweight120tSupercounterweightJ网斥龙Dimensionofcaterpillar10825Workingradius16mRatedload工筑94tSafetyfactor94-80/94=0.149tolifterectlyanddirectly5.5T4201和T480211-T4201Ethylenefractionatingtower(11-T4201)SectionIEthylenefractionatingtowerliftingproposalPlantdescription*90/SECCO900000T/YEthylen

31、ePlantEquipmentDescriptionEthylenefractionatingtower(SectionI)EquipmentLocationNo.丸T-4201COEquipmentparameters/mmDiameter(mm)mmLength(mm)础高mmFondionelevationmmTopelevation(mm)4800414178752Lo50169UPtTotallfilgweight(t)EquipmentweightHookweightImplementsandriggingweightWeightoflaborprotectionfacilitie

32、sTotalliftingweight19817冈615244Liftingmanner用CC88001250t之前，采用CC1800300t筑300tAdoptsingleCC88001250tcaterpillarcranetolifttheequipment,beforeitisliftedtotheverticaldirection,CC1800300craneshallbeadoptedtolifttowertailcooperatively.Duringliftingwork,300tcraneshallmoveonwhileliftingthetowertail.Maincran

33、eparametersModelCC8800Grade1250tOperatingmodeSSLMainboomlength96mJiblength/Maincranecounterweight280tSupercounterweight100tCaterpillardimension14.910.5Workingradius22mRatedload428tSafetyfactor428-244/428=043ParametersofcranetolifttowertailModelCC1800Grade300tOperatingmodeSHMainboomlength48mWorkingra

34、diusMaincranecounterweight120tLiftingload85tRatedloa170tSafetyfactor0.5d-T4201EthyleneFractionatiZngtower(11-T4201)SectionIIuW分EthyleneMtActionatingtowerliftingproposalEquipmentdescription网*90/-7TTSECCO900000T/YEthylenePlantEquipmentdescription分馏塔Ethylenefractionatingtower(SectionII)Equipmentlocatio

35、nNo.T-4201EquipmentParametersmmDiameter(mm)mmLength(mm)mmFoundationElevation(mm)mmTopelevation(mm)48004442850169945975.5T4201和T4802Totalliftingweight(t)EquipmentweightHookweightBalancebeamweight205517LiftingmannerMaincraneparametersParametersofcranetolifttowertailImplementsandriggingweightCC88001250

36、tCC1800300tWeightofLaborprotectionfacilities300tarcranetoliftthe20Totalliftingweight2565AdoptsingleCC88001250tcatequipment,beforeitisliftedtothefverticaldirection,CC1800300craneshallbeadoptedtolifttowertailcooperatively.Duringliftingwork,300tcrallmoveonwhileliftingthetowertail.modelMainboomlengthSup

37、ercounter-筑ratedloadModelMainboomlengthCC8800Main114mJibcranelengthcounterweightCaterpillOperatingmode428tCC180048mardimensio1250tSSL280t14.910.5workingradius22mSafetyfactorGrade300t428-2565/428=040OperationmodeMainSHWorkingradius9mcrane120tcounterweight5.5T4201和T4802Plant*90/SECCO900000T/YEquipment

38、description2#mmDiameter(mm)7000578516501732#Propylenefractioningtower(SectionI)mmFoundationelevation(mm)EquiptparametersntionNo.T-4802mmTopelevation(mm)A-筑holweighttTotalliftingweight(t)EquipmentweightBalancebeamweightImplementsandriggingweightWeightoflaborprotectionfaciiltiesTotalliftingweight43717

39、815485LiftingmannerCC88001250tCC1800300t300tAdoptsingleCC88001250tcaterpillarcranetolifttheequipment,beforeitisliftedtotheverticaldirection,CC1800300craneshallbeadoptedtolifttowertailcooperatively.Duringliftingwork,300tcraneshallmoveonwhileliftingthetowertail.Lifting100tRated170tSafety0.412loadloadf

40、actor2#T48022#Propylenefractioningtower(T4802)SectionI2#2#PropylenefractioningtowerliftingproposalPlantdescription5.5T4201和T4802MainModelMainboomlengthCC880096mGradeJiblength1250tOperatingmodeMaincranecounterweightSSL280tcraneparametersSupercounterCaterpill300tar14.910.5weightdimensioRatedloadModelP

41、arametersofMaincranetoboomliftlengthtowertailLiftingload581tWorkingradius24m581-485/581=0.165CC180048mSafetyfactor300tGrade9mradiusOperatingmodeMaincraneSH120tcounterweightRated170t龙网筑2#Propylenefractionatingtower(T4802)SectionII2#loadSafetyfactor0294T48025.5T4201和T48025.5T4201和T48022#2#Propylenefra

42、ctionatingtowerliftingproposalEquipmentdescription*90/SECCO900000T/YEthylenePlantEquipmentdescription2#2#Propylenefractionatingtower(T4802)SectionIIEquipmentlocationNo.T-4802EquipmentparametersmmDiametermmLengthmmFoundationelevationmmTopelevation7000225005017372673tTotalliftingweightEquipmentweightH

43、ookweightBalancebeamweightImplementI哪riggingwC0WeightoflaborprotectionfacilitiesTotalliftingweight233178a610284LiftingmannerCC88001250(VCC1800型300t吊U程300tAdoptsingle-CH。1250tcaterpillarcranetolifttheequipment,befoZitisliftedtotheverticaldirection,CC1800300craneshal.beadoptedtolifttowertailcooperativ

44、ely.DuringliftingWork,300tcraneshallmoveonwhileliftingthetowertail.Maincraneparametersmodel网月C8800Grade1250tOperatingmodeSSL筑Imlength96mJiblength/Maincranecounterweight280tSupercounterweight100tCaterpillardimension14.910.5Workingradius24mRatedload374tSafetyfactor374-284/374=0.24ModelCC1800Grade300tO

45、peratingmodeSH5.5T4201和T4802ParametersofcranetolifttailtowerMainboomlength48mWorkingradius9mMaincranecounterweight120tliftingload100tratedload170tSafetyfactor0.4112#T48022#PropylenefractionatingtowerSectionIIIliftingproposal2#2#PropylenefractionatingEquipmentdescriptionEquipmentdescriptionquipmentlo

46、cationNo.2#2#Propylenefractionatingtower(SectionIII)/OT/YEthylenePlant*9SECCO9T-4802mmDiameter网1度mmLengthmmFoundationelevationmmTopelevation7000-龙214777267394150筑tTotalliftingweightipmentparametersEquipmentweightHookweightBalancebeamweightImplementsandriggingweightWeightoflaborprotectionfacilitiesTo

47、talliftingload19717152435.5T4201和T4802liftingmannerCC88001250tCC1800300t300tAdoptsingleCC88001250tcaterpillarcranetolifttheequipment,beforeitisliftedtotheverticaldirection,CC1800300craneshallbeadoptedtolifttowertailcooperatively.Duringliftingwork,300tcraneshallmoveonwhileliftingthetowertail.Maincran

48、eparametersModelCC8800Grade1250tOperatingmodeSSLMainboomlength114mJiblengthCMGMaincranecounterweight280tSupercounterweight100tCaterpUdimUnsioG14.910.5Workingradius24mRatedloadSafetyfactor375-243/375=0352ParametersofcranetolifttowertailModecCW0*网T300tOperatingmodeSH筑龙筑【j丄48mWorkingradius9mMaincraneco

49、unterweight120tLiftingload75tRatedload170tSafetyfactor05595.5T4201和T4802Equipmentdescription*90EquipmentdescriptionDeethanizerEquipmentlocationNo.T-4001EquipmentparammmmFoundationTopelevationmmmmDiameterLengthelevation420052684Tobllliftingweight100052684EquipmentweightBalancebeamHookweight23617sLabo

50、rTotalandprotectionliftingriggingfacilitiesweightweightImplement20287CC88001250tT4001Deethanizer(T4001)Deethanizerliftingproposal/SECCO900000T/YEthylenePlant5.5T4201和T4802CC1800300t300tLiftingmannerAdoptsingleCC88001250tcaterpillarcranetolifttheequipment,beforeitisliftedtotheverticaldirection,CC1800

51、300craneshallbeadoptedtolifttowertailcooperatively.Duringliftingwork,300tcraneshallmoveonwhileliftingthetowertail.5.5T4201和T4802ModelCC8800Grade1250tOperatingmodeSSL5.5T4201和T4802MaincraneparametersMainboomlength114mJiblength/Manecranecounterweight280tSupercounterweight100tCaterpillardimension14.910

52、.520mRatedload472tSafetyfacofl472-287/472=0392ParametersofcranetolifttowertailModelCC1800GradeC30tSHMainboomlength48mOn”9mMaincranecounterweight120tLiftingload100tZHi.Ratedload170tSafetyfactor0.412T5201A龙/TZTDe-isobutylenetowerliftingproposalPlantdescription/儿*90/SECCO900000T/YEthyleneplantEquipment

53、descriptionDe-isobutylenetowerEquipmentlocationNo.T-5201EquipmentparametersmmDiametermmLengthmmFoundationelevationmmTopelevation320072925100072925网isobutylenetower(T5201)5.5T4201和T4802tTotalliftingweight(t)EquipmentweightHookweightBalancebeamweightImplementsandriggingweightWeightoflaborprotectionfac

54、ilitiesTotalliftingweight207178620258LiftingmannerCC88001250tCC1800300t300t边AdoptsingleCC88001250ticaterpillarcranetolifttheequipment,beforeitisliftedtotEeverticaldirection,CC1800300craneshallbeadoptedJo,lifttowertailcooperatively.Duringliftingwork,300tciGeshallmoveonwhileliftingthetowertail.Maincra

55、neparametersModelCC8800曲e1250tOperatingmodeSSLMainboomlengthHJiblength/Maincranecounterweight280tSuper网count龙jw船-rn100tCaterpillardimension14.910.5Workingradius24m筑负Ratedload375tSafetyfactor375-258/375=0312ParametersofcranetolifttowertailModelCC1800Grade300tOperatingmodeSHMainbooklength48mWorkingrad

56、ius9mMaincranecounterweight120tLifting100tRated170tSafety0.412loadloadfactor1#T48011#Propylenefractionatingtower(T4801)1#1#PropylenefractionatingtowerliftingtowerPlantdescription*90/SECCO900000T/Equipmentdescription1#1#PropylenefractionatingtowermmDiameter6000Equipmentweight斤hylenePlantEquipmentnNo.

57、EquipmmmFoundationelevationtliftingweight1000T-4801mmTopelevation54400筑龙网okfehtinBalancebeamweightImplementsandriggingweightWeightoflaborprotectionfacilitiesTotalliftingweightLiftingmannerCC8800CAdoptsingleCC8fequipment,before300craneshallbeDuringliftingwortowertail.1250t:C1800300t300t；001250tcaterp

58、illarcranetoliftthe:itisliftedtotheverticaldirection,CC1800adoptedtolifttowertailcooperatively.k,300tcraneshallmoveonwhileliftingtheModelCC8800Grade1250tOperatingmodeSSL39217882044527.07.7=20.4t/27.07.7=20.4t/300MaincraneparametersMainboomlength96mJiblength/Maincranecounterweight280tSupercounterweig

59、ht300tCaterpillardimension14.910.5Workingradius24mRatedload581tSafetyfacofl581-445/581=0234ParametersofcranetolifttailendModelCC1800Grade(C3c0tOperatingmodeSHMainboomlength48m-Upius9mMaincranecounterweight120tLiftingloadRatedload170tSurplus0294龙网及吊装作业场地处理要求LiftingplanlayOUtandfoundationtreatmentrequ

60、irements吊装平面布筑置的原1250吨和300Theprincipalofliftingplanlayout:Makeiteasyfor1250tand300tcaterpillarcranestomoveandliftandnotaffectcivilconstructionandotherequipmentinstallation.12506.1、T4201、T4801、T4802、T4001和T520130012501250tcaterpillarcraneshallbethemainliftingcranetoliftfivetowersofT4201、T4801、T4802、T