PTM4500说明书要点

1、Expla nati on of symbols符号说明In troduct ion引言ABOUT PTM LOADGARD SERIES 、关于PTM吨位仪系列Ben efit优势PTM(Peak Tonn age Module)PTM (峰值吨位模块)Mai n Features主要特点OPERATING MODES操作模式LOOK WINDOW TIME查看时间cycles)SAMPLING (also referred to as“ L earning ” or “ Trending采样(也称为“L攵入”或 走向”循环)ALARMS报警Other Features其他功能TOUCH S

2、CREEN INTERFACE触目屏界面MAIN MENU王采单PRESS MONITOR按显示器Tonn age Display Scree n吨位显示屏幕MAIN PEAK LOAD SCREEN主峰负载屏CURRENT JOB DISPLAY目前工作显示CURRENT JOB DISPLAY目前工作显示报警指示灯及历史报警记录ALARM HI STORY报警历史TOTAL PEAK DISAPL Y FOR FRAME总峰值的框架PEAK TONNAGE DISPLAY FOR FRAME (Ch1-4)峰值显示框(CH1-4 )TREND LED趋势报警ALARM INDICATOR

3、LED FOR FRAME CHANNEL报警指示灯区域PEAK DISPLAY FOR IN-DIE & ALARM INDI CATOR (In-Die Scree n Only) 模具及报警指示灯显示(峰值显示在屏幕)VIEWING CURRENT ALARM SETTING S (In-Die Scree n Only)查看当前报警设置(触摸屏)ALARM RESET报警复位ALARM SETUP报警设置OPERATING MODE操作模式COPYING SAMPLE TO TARGET复制样本目标VIEW PEAK HI STORY视图峰值曲线Peak History & SPC(S

4、tatistical Process Co ntrol) Charts高峰的历史与SPC (统计过程控制)图表ZOOMED MODE放大模式CHANNEL SELECT BUTTONS通道选择按钮CONFIG配置CHANGE GRAPH RESOLUTION改变图形分辩率SCROLL滚动UNZOOM取消缩放GRID网络BOLD以粗体显示LEGEND图例SPC?Curre nt Alarm Sett ing当前报警设置Group Select组选择HIGH CAPACITY 高容量LOW CAPAC ITY 低容量 TARGET 目标 + TOL + 容差 - TOL - 容差 EXPAND F

5、ACTOR 扩大因素LEARNING CYCLE 学习周期ADAPTIVE LEARNING ENABLE/DISABLE 自适应学习的启动/禁止ALARM WINDOW (ms) 报警窗口(毫秒) (LOOK) WINDOW TIME (ms) (看)窗口时间(毫秒) ENABLING EDIT 启动编辑DOWNLOAD 下载 JOB RECIPE 工作配方SAVING TO RECIPE DA TABASE 保存配方数据库 MAIN MENU、 t t -l、/,主菜单Signature (Wave) Display Screen 署名(波形)显示JOB 作业 PEAK 峰值 HIGH C

6、AP 高容量 LOW CA P 低容量 TARGET 目标 SAMPLE 采集样本HIGH TOL 高容差 LOW TOL 低容差WAVE VIEWING WINDOW 波形显示窗口READ TONNAGE AT ANGLE 读取吨位的角度ZOOM IN 放大RESET ZOOM 重置缩放TREND TYPE 趋势类型TREND 趋势 GRID 网络 BOLD 以粗体显示 LEGEND 图例CHANNEL SELECT 通道选择OVERLAY 覆盖、叠加Overlay Screens 覆盖屏幕SIGNA TURE OVERLAYS CREEN 签名覆盖屏幕SIGNA TURE OVERLAY

7、SCREEN 签名覆盖屏幕PEAK BARS SCREEN 峰值分离筛选RECIPE MANAGER 配方管理Recipe Main Screen 配方主菜单JOB SUMMARY DISPLAY 工作摘要显示NAVIGATION BAR 导航栏EDIT ON 编辑开REMOVE 删除 EDIT 编辑 ADD 添加 COPY 复制 DOWNLOAD 下载 MAIN MENU、 t t -l、/,主菜单Job Setup Screen 工作设定屏幕 JOB NAME 作业名称 HIGH CAPACITY 高容量 LOW CAPAC ITY 低容量 TARGET 目标 + TOL + 容差 - T

8、OL - 容差 EXPAND FACTOR 扩容因子 LEARNING CYCLE 学习周期 ADAPTIVE LEARNING ENABLE/DISABLE 自适应学习的启动/禁止报警窗口（毫秒）（LOOK） WINDOW TIME （ms） （看）窗口时间（毫秒） PASTE 粘贴CANCEL 取消 SAVE 保存PASSWORD CHANGE 更改密码MASTER PASSWORD主密码ADMINISTRATOR PASSWORD 管理员密码OPERATOR PASSWORD 操作员密码INITIAL PASSWORD 初始密码ADTSERVER SETUP SCREEN ADT 服务器

9、设置屏幕Monitor Screen 显示屏幕OPERATING STATUS INDICATOR 工作状态指示灯OPERATING MODE INDICA TOR 操作模式指示灯Sensor Calibration Screen 传感器校准页面System Setup Screen 系统设置屏幕WINDOW TIME (ms) 、 窗口时间(毫秒)PEAK WINDOW (Enable/Disable) 峰值窗口(启动 /禁止)SAVE 保存 CANCEL 取消APPENDIX A 附录 AAPPENDIX B 附录 BAPPENDIX C 附录 CAPPENDIX C 附录 DINTROD

10、UCTION简介HELM INSTRUMENT CO., INC. manufactures a complete line of load monitoring control systemsfor use on metal stamp ing, forging, compact ion and assembly presses; cold forming, cold headi ng, injecti on moldi ng and die cast mach in es. Stan dard or custom tran sducers and load cells are availa

11、ble for in-die mon itori ng and tran sfer or progressive tooli ng.At HELM, quality isin here nt not only in the desig n of our products but in the attitudes of our employees as well. Were work ing together to give you the best. After all, thats what our bus in ess is all about - providi ng inno vati

12、ve in strume ntati on to help make your manu facturi ng process more productive and your operatio n more effective.HELM仪器有限公司。整条生产线生产负荷监控系统使用金属冲压，锻造，压实和装配压力机，冷成形，冷标题，注塑和压铸机。标准的或定制 的传感器和称重传感器可用于模监测和转让或渐进式工具。在HELM，质量不仅在我们的产品设计，但在我们员工的态度以及所固有的。我们一起工作，给你最好的。毕竟，这就是 我们的所有业务-提供创新的仪器，以帮助使您的生产过程更加富有成效和你的操作更有

13、 效。ABOUT PTM LOADGARD SERIES关于PTM吨位仪系列PTM LOADGARD series is one of the most adva n ced load mon itori ng systems Helm can offer. Sophisticated features such as smart sampli ng, adaptive lear ning, SPC (Statistical Process Con trol) Charts help mon itor the operati on of your mach ine and protect fr

14、om faulty operati on PTM吨位仪系列可以提供最ADV AN的CED负荷监测系统的掌舵人之一。复杂的功能，如智能采样，自适应学习，SPC(统计过程控制)图表帮助监视您的计算机操作和防止误操作BENEFIT得益Press Protecti on -protect press comp onen ts, in cloudi ng dies, from costly damage保护一一保护压机组件，监控模具，从而减少昂贵的损失Parts Quality Control -ensure parts are being made (stamped) as specified产品质量

15、控制一一确保产品合格率Variations in the mechanical press and the part making process have the costly potential of press damage, waste of material, and dow ntime. The PTM LOADGARD uses force mon itori ng for both press protect ion and parts quality con trol. If an excessive force that could pote ntially damage

16、the press machine or a variation in force occurs during the part making process are detected, the PTM LOADGARD triggers an “ alarm ” and stops the press. This allows the press operator to correct the pote ntial problem ahead.在工作过程中的机械压力机和部分的变化减少工作人员损伤，材料浪费和停机时间，昂贵的潜力。PTM吨位仪使用力监测，冋时按保护和零部件的质量控制。如果用力过

17、猛，可能会损坏压机或在力量的变化发生在生产过程中的一部分被发现，PTM吨位仪触发报警”，并停止工作。这使压力机操作员提前纠正潜在的问题PTM (PEAK TONNAGE MODULE)PTM(峰值吨位模块)PTM is a sin gle cha nnel stra in gage sen sor in put module to process the sig nal of the stra in gage to an alog outputPTM是一个单通道应变传感器输入模块处理应变的模拟输出信号PTM provides Auto-Zero? feature (patented by He

18、lm Instrument Co., Inc.). The Auto-Zero? feature automatically keeps the zero balanee of the load signal between every load cycles to compensate the tonnage variation affected by any environmental conditions changes such as temperature.PTM提供自动调零？功能(KELM仪器有限公司的专利)。汽车零？功能自动跟踪每个负载 周期之间的负载信号，以弥补任何环境条件，如

19、温度变化影响的吨位变化的概率为零。MAIN FEATURES主要特点OPERATING MODES操作模式PTM LOADGARD Series has three fun ctio n modes con trolled by an operator.PTM吨位仪系列有三种功能模式由操作员控制Setup Mode -Used for system setup, Job setup or new job download. Capacity alarms are active.Trend Alarms are active if the Trend Alarm in Setup opti on

20、 is en abled from Server Se tup scree n. Target value is used for mon itori ng the Trend alarm con diti ons as a reference point.设置模式-系统设置，岗位设置或新的作业下载使用。容量警报是及时的。趋势警报是及 时的，如果在设置选项的趋势报警，启用从服务器本身TUP屏幕。目标值用于监测趋势报警条件，作为一个参考点。Learn Mode -Learns new sample value. Capacity alarms are active. Trend alarms a

21、re active if the Trend Alarm in Setup option is enabled from Server Se tup screen. Target value is used for mon itori ng the Trend alarm con diti ons as a reference point.学习模式-学习新的样本价值。容量警报是及时的。趋势警报是及时的，如果在设置选项 的趋势报警，启用从服务器本身TUP屏幕。目标值用于监测趋势报警条件，作为一个参考点。Monitor Mode - Adaptive learning can be active

22、in this mode. Capacity alarms are active. Trend alarms are active. Sample value is used for monitoring the Trend alarm conditions as a refere nee point.监视器模式-可以在这种模式下的主动自适应学习。容量警报是及时的。及时趋势报警。采样值是用于监测趋势报警条件，作为一个参考点。LOOK WINDOW TIME (ms) - Only 即 plicable to non-Resolver Model看窗口时间(毫秒)-只适用于非冲突解决程序模型PT

23、M LOADGARD mon itors tonn ages betwee n the“ cri tical ” time of the press stroke called thelook window. 224 points (tonnage readings) per channel are recorded during the look window time from the look window start trigger point. These points are displayed as a “ wave or“ sig nature ” in the Sign at

24、ure An alysis scree n.PTM吨位仪显示器吨位之间的 “CRI立体式”的操作行程的时间称为窗口的外观。224 点，每通道（吨位读数）被记录在外观从外观的窗口启动的触发点的时间窗。这些点是作为一个波形”或 签名”，签名分析屏幕显示。SAMPLING (also referred to as“ Learning ” or “ Trending ” cycles)采样(也称为 学习”或走向”循环)Samples for pre-determined number of press strokes, defined as sample counts in Alarm Setup s

25、cree n.样品预先确定的采集数，定义为报警设置屏幕中的样本数。When the sampli ng is completed, PTM LOADGARD takes an average peak tonn age per cha nnel(while sampli ng), and stores the average as a Sample value per cha nnel and uses it as a reference，平均为每通道的采样值存point for Trend Alarm con diti ons.PTM吨位仪需要完成采样时，每通道的平均峰值吨位（采样时）储和使

26、用它作为参考点的趋势报警条件。Sample - Sample is the value learned automatically from Learn mode or Monitor mode by adaptive learn feature. The Sample value is used to calculate the Trend and Tracking Alarm con diti on in Mon itor mode.样本-样本是从自动学习模式或自适应学习功能的显示器模式的价值。样本值是用来计算 的趋势和跟踪监控模式报警条件。Target -When you create

27、a new job, Target values need to be entered manually. These values can be copied from the Sample values whe n Lea ning process is completed for the job. The Target is used during Setup or Learn mode to monitor the Trend Alarm conditions before new Sample values are available.目标-当你创建一个新的工作，需要手动输入目标值。

28、这些值可以复制的样本值时，学习 过程是为完成工作。在安装过程中或学习模式，以监测趋势报警条件之前，新的采样值可用 于目标。一ALARMS报警In normal operation, the Alarm relay is closed for fail safe. When the tonnage alarm(s) condition is detected, the system ope ns the TOP STOP relay在正常运行时，报警继电器被关闭的故障安全。吨位报警条件（S）检测时，系统将打开顶端停止继电器High/Low Capacity - Normally set at m

29、ach ine capacity. This provides the protect ion for the Mach ine. This alarm is active in all modes.高/低能力-通常设置在机器的能力。这为机器提供了保障。这个报警是适用在所有的模式。High/Low Trend - creates high and low toleranee for peak load based on Target or Sample tonnage. The toleranee values are the allowable tonnage deviation above

30、 and below Sample or Target tonnage. This provides the means to maintain the quality of the part making. Trend alarms are available in all modes. There is an option to disable the Trend alarm during Setup or Learn mode.高/低的趋势-建立基于目标或样品吨位的高峰负荷的耐受性高，低。公差值偏差的允许吨位以上及以下的样品或目标吨位。这提供了手段来维持的部分决策的质量。在所有模式下的趋

31、势报警。有一个选项，在安装过程中禁用的趋势报警或学习模式。OTHER FEATURES其他功能Sig nature An alysis -Displays the formi ng force sig nature for each cha nn el. You can zoom, read the tonnage value at angle overlay multiple channels, view multiple peak tonnage value in bar graph, and more to help you an alyz ing the force sig natur

32、e.波形分析-显示每个通道的成形力的波形。你可以放大，阅读角度覆盖多个渠道的吨位值， 在条形图中查看多个峰值吨位价值，并帮助你分析力波形。Alarm History -You can view last 500 alarm messages with time stamped.报警历史记录-您可以查看近500报警信息，与时间标记。Peaks History -You can view a peak tonnage history graph of last 10000 strokes.峰值的历史-你可以查看去年的10000招峰值吨位历史图。SPC (Statistical Process Co

33、ntrol) - You can view statistical charts of peak tonnage variationfrom selected peak history. Avail SPC charts are In dividual & Mov ing Ran ge, *Average & Ran ge,*Media n & Ran ge, *Aver age & Std. Deviati on, and HistogramSPC （统计过程控制）-你可以查看选定的峰值历史峰值吨位变化的统计图表。利用SPC图表，个人及移动范围，平均及范围，中位数及范围，平均峰值及范围。偏差

34、和直方图Jobs Recipe - You create alarm settings per job base and store to Job Recipe for later quick dow nl oad to setup the system.工作配方-创建报警设置并存储到每个作业基础配方以供以后快速下载作业将系统设置。Adaptive lear ning -While the system is in Mon itor mode, you can en able an Adaptive Lear ning option to continuously learn new samp

35、le tonnage while monitoring. This will allow the system to adapt any small gradual variances of the tonnage through time when requires自适应学习一一而这个系统是在自适应”模式下,则可启用自适应学习，不断采集新的样本吨位选项同时监控。这将允许系统逐步适应任何一个小的吨位差额通过时间的需要Multi-Level Password Protectio n you can restrict certa in fun ctio ns or scree ns of the

36、system from being accessed by unauthorized personnel or prevent from unauthorized changes of the system sett in gs. Differe nt level of passwords gives more secure and effective protect ion for the system. 多级密码保护-可以限制未经授权的人员访问系统的某些功能或屏幕或防止未经授权的更 改系统设置。不同级别的密码系统更安全，提供更有效的保护。TOUCH SCREEN INTERFACE触摸屏界

37、面MAIN MENU王采单Main menu allows you to access differe nt area of the system. The PTM LOADG ARD? features a touch screen display for easy navigation and operation of the system. Click or touch on the butt on you wish to access.主菜单允许您访问系统的不同区域。的PTM吨位仪 ARD?采用触摸屏上显示一个简单的导航和系统的运作。单击您要访问的按钮或触摸。MAIN MENUPRES

38、S MONITORADTSERVER SETUPRECIPE MANAGERPASSWORD EDITWindow ExplorerSHUT DOWNPRESS MONITOR -This is where you can mon itor the peak tonn age values, tonn age sig natures, cha nge Alarms setti ng, view Alarm Messages, SPC and more.按显示器-这是您可以在监测的高峰值吨位，吨位波形，改变报警设置，查看报警信息和SPCRECIPE MANAGER You can create

39、a new job, edit or delete exist ing jobs, and dow nl oad a job sett ing to the system.配方管理器一您可以创建一个新的作业、编辑或删除现有的工作设置，并下载一个作业设置的系统。PASSWORD EDIT -set or change the passwords.修改密码-设置或更改密码ADTSERVER -helps to diagnose the system status for the trouble shoo ting purposes. Initial and system setup is done

40、 here.ADTSERVER有助于诊断故障的系统状态项目。在这里进行初始和系统设置。SHUT DOWN -prepares the system to be powered dow n safely. This is protected by operator password.关机-准备系统，可以安全地关机。这是由操作员密码保护。Warni ng: Make sure to use SHUT DOWN butt on before poweri ng dow n the system. Improper shutt ing dow n of the system may cause an

41、abno rmal system operatio n.警告：请务必使用之前关闭系统关机按钮。不正确关闭，系统可能会导致异常的系统操作。PRESS MONITOR操作显示器TONNAGE DISPLAY SCREEN吨位显示屏幕PRESS MONITOR provides the scree ns to view peak tonn age load, Tonn age sig natures, peak tonn age history, and SPC charts. You can cha nge Alarm sett ings and view Alarm Messages as we

42、ll.按显示器屏幕查看负荷高峰吨位，吨位显示，峰值吨位历史，SPC图表。你可以改变报警设置，以及查看报警信息。MAIN PEAK LOAD SCREEN主峰显示画面报警设置，所有通道的报警指标。This scree n displays peak tonn age values , alarm sett in gs, and alarm in dicators for all cha nn els. 此屏幕显示吨位的高峰值，报警设置显示Alarm SeldgDi sola v趋势显示wn ITrerxl LED报警显示总吨位显示报警指示和报警历史记录通道峰值显示Alarm Indicalar

43、& AlarmALARMFRAME SENSORS275Peak Tonnage Oisplayi-NlAJ*-|OtIfJI346Ml hpwii6h immoI d N rR*A47 KI lLOW 3RLHJ IOWCjWATIWINDOW TIME (fin)TOTALAlarm Indicalof LEDcCH3-RFTata) Peak Ospia/ *4001147302ikh caPac irri tratkih I l村 IMAX Ml LOW IMLhU tcwrrAPACiTirDiKWl IWI Mb HIGH rWAOllM223STRODE COUNiTLRg nI

44、*TOlrm n HBWl nbU-HlMG If* TRATHthKiI CW TBTHD LOW CAPAjLIIYrtsi jobiALARMSTROKE COUMHR18154CHSdNDIE1CAPnarvJORCH2-LRCH1 - ILF277 OPACITY HP H CRK l. THD L TH(FRAMETOTALCH4 - RR2071 CAPAOTV H TMD IB H1W L TMD |l TMCH3-RF CVACJTY H THD II IHK L Ttn l rRMSETUP STROKEh tmdM l mi H TfHB t mALARMALARMMOD

45、f SEUC1Reset1 | StupiLsarnMunilaiL TND H IKKL FRK CAFAorv H TMD fetl )PK OL tMD L TRKCH6 - INDIEIMain Tonn age screen from PTM-6700TSM -R 主要吨位屏幕在 PTM-6700TSM-RCURRENT JOB DISPLAY目前工作显示JOBVISTEON!Shows curre nt Job n ame. Job n ame can be edited from RECIPE MANAGER screen 显示当前的工作名称。作业的名称可以从配方管理屏幕编辑AL

46、ARM INDICATOR & HISTORY报警指示灯及历史Click Here for DetailThis ALARM INDICATOR button has two functions, It indicates any alarms tonnage condition and lets you view alarm history. When the machine is running within normal parameter, the message on the button shows ALARM HISTORY. The messageALARM with red

47、color background indicates there is an alarm condition(s). In this case, it will flash the message “ ClickHere for Detail To view the detail message of the alarm, click on the display to open ALARM HISTORY screen. You can click on thisdisplay to view previous alarm messages at anytime.这个报警指示器按钮有两个功能

48、，它表明任何报警吨位的条件，并允许你查看报警历史。机器在正常参数运行时，按钮上的消息显示报警历史记录。 信息报警与红色背景表示有报警 条件（S）。在这种情况下，它会闪烁 详细点击这里”的消息。查看报警的详细信息，请按一 下显示屏上打开报警历史画面。您可以点击查看以前的报警信息，随时显示。ALARM HISTORY报警历史记录Click on ALARM WARNING DISPLAY button to view ALARM HISTORY.单击”显示”按钮以查看警报报警历史记录。DATETIMEALARM HISTORYDESCRIPTION07/13/2001 39 00 45 AM -

49、CH10 HIGH CAPACITY 07/13Z20C1 09:00:46 AM-CH11 HIGH CAPACITY 07/13Z2001 09:00:46 AM - CH12 HIGH CAPACITY 07/13Z2001 09:00 炳 AM - CH13 HIGH CAPACITY 07/13D0G1 09:00:45 AM - CH14 HIGH CAPACITY 07/13CK11 09.00:45 AM-CH15 HIGH CAPACITY 07/13/2001 09 00 45 AM CH1E HIGH CAPACITY 07/13/2001 09:00:45 AM- CH

50、I7 HIGH CAPACITY 07/13/2001 09:00:45 AM - CH10 HEGH CAPACITY 07/13/2011 09.00.45 AM - CH19 HIGH CAPACITY 07/13/2001 09:00:4S AM-CH20 HIGH CAPACITY 莎09:00:45 AM* CH21 HIGH07/13/2D01 09.0Q.45 AM - CH22 HIGH CAPAC IT YClearYou can view up to last 500 alarm messages that have date and time stamp. Use th

51、e scroll bar on the right side of the list box or arrow buttons on the bottom to scroll up and down the history list. Use Clear butt on to empty all messages.您可以查看到最后 500有日期和时间的 报警信息。使用底部的 列表框或箭头按钮右侧的滚动条滚动向上和向下的历史记录列表。使用清除按钮清空所有的消息。Note: you n eed admi nistrator or higher level of password to clear

52、the alarm history. 注意：您需要管理员或更高级别的密码清除报警历史记录。TOTAL PEAK DISAPL Y FOR FRAME总吨位显示框TOTAL displays the summation of the four corner peak tonn ages.总吨位显示是四个通道的高峰吨位的总和。This value is the actual peak tonn age load that the press is taking in each cycle.这个值是实际的，记录在每个周期的峰值吨位负载。PEAK TONNAGE DISPLAY FOR FRAME (

53、Ch1-4)关于各通道吨位显示(CH1-4 )This peak display shows the peak tonn age load of each cha nnel with in the look wi ndow from each cycle of the press.这个是峰值显示框，记录负载从每个周期内的每个通道的峰值吨位。TREND LED趋势管理The vertical bar meter n ext to the peak display box is a Trend Display bar. It shows the visual reference of a peak

54、 tonnage variation comparing to TARGET or SAMPLE tonnage for Trend Alarm. The cen ter gree n light in dicates 0% varia nee with in the tolera nee of the Trend Alarm. The green light, one above the center, indicates 25% varianee. Toward to the red light onthe top, the yellow lightshows 50% and 75%. O

55、nce the tonn age reaches 100% of the tolera nee or bey ond, all the bars from the cen ter to top light up and it in dicates the High Trend Alarm con diti on. This applies to Low TrendAlarmas well. Only differenee is the negative percentage (-25 %, -50%, -75% and -00%) and opposite in stead.垂直栏旁边的峰值显

56、示表框是趋势显示的栏。它显示峰值吨位变化比较目标或样本的吨位，趋势报警的可视的参考。中心绿色指示灯表示0%的趋势报警公差内的方差。是一个中心，上面的绿灯指示 25%的方差。对到顶部，对红光黄灯显示 50%和75%。一旦吨位达到或超 出公差的100%，所有指示灯从中心到顶端点都亮，它指示高趋势报警条件。这适用于低趋 势以及报警。唯一的区别是负百分比(-25%，-50%，-75%和-100%)和对面相反。ALARM INDICATOR LED FOR FRAME CHANNEL 通道报警指示框When alarm(s) occurred, ALARM INDICATOR LED displays the causeof the alarm.当报警发生时，报警指示灯会显示造成报警的原因。H CAP (HIGH CAPACITY