卫生水系统调试程序

1、Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project:JU2000E-02/03Page 2 of 23序号目录页码NOCONTENTSPAGE1.0SYSTEM DESCRIPTION3系统简介2. 0PUR POSE4调试目的3.0REFERENCE4参考资料4. 0EQUIPMENT REQUIRED4调试器材5.0VERIFICATION BEFORE COMMISSIONING5调试前验证项目5.1 Mech

2、a ni cal Completi on Verificati on5机械完工验证5.2 Electrical Completi on Verificatio n5电气完工验证5.3 System( Equipment) CompletionVerification5系统(设备)完整验证5.4Commissi oning Pers onnel Deployme nt5调试人员配备要求6. 0COM M ISSION ING PROCEDURE7调试程序6.1Checklist Before Commissi oning 7调试前检查项目6.2U nit Commissi oning7装置调试7

3、.0TABLES9表格Table 1.0 Sewage Collecti ng Un it (V ACUUM UNIT) Specification Data9表1.0污水收集装置(真空装置)规格数据Table 2.0 TEST DATA FOR V ACUUMARATOR #1&#2 AND DISCHARGE PUMP10表2.0真空粉碎泵和排出泵试验数据Table 2.1 VACUUM TEST DATA10表2.1真空试验数据表Table 3.0 BLACK WATER FLUSHING SYSTEM TESTING11表3.0墨水冲洗系统试验Dalian Shipbuildi

4、ng Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 3 of 23238. 0TEST A CC E PTA N CE试验验收单24 / 23Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 4

5、of 231.0 SYSTEM DESCRIPTION系统简介The San itary Water System is located in the Sewage Treatme nt Room. This system covers the Black Water collection from the Accommodation toilet system. Grey water is feed directly to the Sewage Treatme nt Tank.卫生水系统布置在右舷散装罐和污水处理装置室中，这个系统包括了来自生活区的 黑水收集，灰水直接引到污水处理装置。It

6、comprises of one Sewage Collect ing Unit (Vacuum Un it) con sisti ng of 2 Vacuumarators, 1 discharge pump and a Sewage Collecti ng Tank.系统包括一个污水收集装置(真空装置)，它含有2台真空粉碎泵、1台污水排出泵和1个污水储存柜。Black Water will be channel to the Sewage Collecting Unit (V acuum Unit). It will then be pump to the Sewage Treatme n

7、t Unit for the proper sewage treatme nt before discharg ing overboard or to shore connection. From the Collect ing Un it, the sewage could also be pump direct to overboard or shore connection.黑水经管道引入污水收集装置(真空装置)，然后被泵到污水处理装置。在排到舷外 或岸连接之前进行适当地污水处理。从收集装置，污水也可以直接排到舷外或岸连 接。Grey Water will be cha nnel dir

8、ect to overboard or to the Sewage Treatme nt Un it. 灰水可直接排到舷外或排到污水处理装置。Sewage Treatme nt Un it will be covered un der the Procedure Number DNS307 940 1420GY Sewage Treatme nt Unit.污水处理装置的调试见污水处理装置调试程序DNS307-940-1420GY。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commiss

9、ioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 5 of 232.0PURPOSE调试目的2.1To en sure correct in stallati on of San itary Pipi ng and Sewage Collect ng Unit.确保卫生管道和污水收集装置的正确安装。2.2 To en sure all Level cut-i n/cut-out un its had bee n set to with in the correct work ing parameters.确保所有液位接通/切断装置已经在正

10、确的工作参数之内设定。2.3 To check for leaks in the vacuum system.检查真空系统的泄漏。2.4 To en sure correct operati on of toilet flush ing.确保厕所冲洗正确工作。3.0REFERENCE参考资料3.1 OPERATION AND MAINTENANCE MANUALS操作和维修手册3.1.1 Jets Vacuum San itary Unit Operat ing Ma nual喷射式真空卫生系统操作手册3.2 ENGINEERING DRA WINGS工程图3.2.1 LQ Black Wat

11、er & Grey Water System (1572-P532-101-01)上层建筑黑水及灰水系统图3.2.2 San itary Treatme nt Device Pipi ng System (1572-P532-001-01)卫生水处理装置系统图3.2.3 Compressed Air Pipi ng System (1572-P456-001-01 02)压缩空气系统图3.2.4 Sea Water Pipi ng System (1572-P463-003-01)海水系统图3.2.5 Starboard P-tank Room & Sewage Treatme

12、nt Room Equipment Plans & Sections (1572-M402-008-01)右散装罐和污水处理装置室设备布置图4.0EQUIPMENT REQUIRED调试器材4.1 Voltmeter4.2电压表Pressure gauge压力表4.3Communi cati on Sets通讯装置Note: All test i nstrume nts shall bear evide nee of calibrati on within 12 mon ths of test.注意：要求所有的测试仪器应在12个月的有效校准期内。Dalian Shipbuilding

13、Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 6 of 23项目ITEM试验内容DESCRIPTION确认CHECK5.0VERIFICATION BEFORE COMMISSIONING调试前验证项目5.1Mechanical Completion Verification 机械完工验证 Black Water Port Toilet & Pipe system 黑水左舷厕所和管系 Black Wate

14、r Stbd Toilet & Pipe system 黑水右舷厕所和管系 Black Water from Hospital 来自病房的黑水 Grey Water from Hospital 来自病房的灰水 Grey Water Port Toilet & Pipe system 灰水左舷厕所和管系 Grey Water Stbd Toilet & Pipe system 灰水右舷厕所和管系 Grey Water from Galley Pipi ng System 来自厨房的灰水管系 San itary System (Vacuum Un it)卫生系统(真空装置)

15、 San itary System Toilet pip ing flush ing system 卫生系统厕所管路冲洗系统 Fresh Water Pip ing System 日用淡水管系 San itary卫生单元 De-greas ing Un it and Sewage Storage Tank 撇油器和污水储存柜 Dirty Oil Tank at Inner Bottom 内底污油舱5.2Electrical Completion Verification 电气完工验证 Cable In stallatio n电缆安装 Vacuum Un it真空装置 Dirty Oil Tan

16、k at Inner Bottom Level Alarm 内底污油舱液位报警Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 7 of 23项目ITEM试验内容DESCRIPTION确认CHECK Sewage Storage Tank & Discharge Pump Con trol System. 污油储存柜及排污泵自动控制系统 Fresh Water Pip

17、ing System日用淡水系统5.3System ( Equipment) Completion Verification 系统(设备)完整验证5.4Commissioning Personnel Deployment 调试人员配备要求541En sure required pers onnel are stati oned at the San itary Un it. 确保在卫生装置处安排有所需人员。542En sure required pers onnel are stati oned at the Accommodati on area. 确保在生活区安排有所需人员。543En s

18、ure required pers onnel are stati oned at the Intern atio nal Shore Conn ecti on. 确保在国际通岸接头处安排有所需人员。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 8 of 23项目ITEM试验内容DESCRIPTION确认CHECK6.0COMMISSIONING PROCEDURE调试程序

19、6.1Checklist Before Commissioning 调试前检查项目6.1.1QUARTERS SANITARY PIPING 生活区卫生管系6.1.1.1En sure that all the san itary pip ing and valves are completed. 确保所有卫生管系和阀门完工。6.1.1.2Checked that the vents are not clogged. 检杳诱气畅通。6.1.1.3En sure com muni cati on is established betwee n pers onn el 'si nvolve

20、d. 确保相关人员之间建立了通讯。6.1.2SANITARY SYSTEM (V ACUUM UNIT) 卫生系统(真空装置)6.1.2.1En sure the completi on and pre-commissi oning of the Vacuum Un it has bee n carry-out.确保真空装置完工并已经进行了预调试。6.1.2.2En sure the Vacuum Un it is clea ned. 确保真空装置是清洁的6.1.2.3Ensure the level transmitter and pump cut-in/cut-out switch has

21、 been calibrated. 确保液位传感器和泵起动/停止开关已经校准。6.1.2.4En sure the compressed air system is available. 确保压缩空气系统可用。6.2Unit Commissioning 装置调试6.2.1VACUUM UNIT STARTING UP 真空装置起动621.1Check/fill water in collect ng tan k/vacuumarator or liquid seal tank. 检查并在收集柜/真空粉碎泵或液体密封罐中加水。621.2Check that valves betwee n vac

22、uumarator and pressure switches/ma no meters/ mani fold are ope n.检查真空粉碎泵与压力开关/压力计/总管之间的阀是打开的。621.3Check that all valves betwee n collect ing tank and sewage treatme nt unit or liquid seal tank are ope n.检查收集柜和污水处理装置或液体密封罐之间的所有阀是打开的。6.2.1.4Check that ini et/outlet valves on discharge pump are ope n.

23、 检查排出泵的进出口阀是打开的。6.2.1.5Check that pressure switch/ma no metere valves are ope n. 检查压力开关/ 压力表阀是打开的。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 9 of 23项目试验内容确认ITEMDESCRIPTIONCHECK6.2.1.6Check directi on of rotat

24、i on vacuumarator 检查真空粉碎泵的转向6.2.1.7Check directi on of rotati on discharge pump. 检查排出泵的转向6.2.1.8Start the vacuumarators.起动真空粉碎泵6.2.1.9Ensure vacuum is created and maintained.确保真空建立并维持6.2.1.10Test vacuumarator #1 & vacuumarator #2 & discharge pump, record data in table 2.0.试验1/2号真空粉碎泵和排出泵，记录在

25、表2.0中。6.2.2TEST V ACUUM UNIT SYSTEM 真空装置系统试验6.2.2.1Continue running the V acuumarator #1 连续运转1号真空粉碎泵6.2.2.2Isolate the sect ion Isolati ng Valves from the accommodati on for both Port and Starboard.关闭来自生活区左右舷的区域隔离阀6.2.2.3Once vacuum is reached as per maker' designed, shut the manifold discharge

26、valves.当真空一达到制造厂的设定值，立即切断总管排出阀6.2.2.4Record the time and pressure in Table 2.1 在表2.1中记录时间和压力6.2.2.5Wait for 10mins and record the pressure dropped. The pressure should not drop less tha n 50% of the in itial pressure.等待10分钟并记录压力降。622.6Re-build vacuum in the system. 在系统中再建立真空。622.7Isolate the Starboa

27、rd Section Isolat ing Valves from accommodati on. 关闭来自生活区右舷区域隔离阀622.8Repeat steps 6.2.2.3 to 6.2.2.5. 重复6.2.2.3至U 6.2.2.5的步骤622.9Repeat the above steps for Starboard Section black water line. 对于右舷区域黑水管线重复以上步骤6.2.2.10Test the Vacuumarator #2 by using above steps 用上述方法进行2号真空粉碎泵的试验623BLACK W ATER FLUSH

28、ING SYSTEM TESTING 黑水冲洗系统试验6.2.3.1In formed pers onnel in volve to start flush ing water from the quarters water closets.Refer to Table 3.0.通知相关人员，住处厕所开始冲水且水应到达真空装置处。参考表3.0。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02

29、/03Page 10 of 23项目ITEM试验内容DESCRIPTION确认CHECK6.2.3.2Record the flow in Table 3.0记录流量在表3.0中6.2.3.3Check the Vacuum Unit Level, make sure the vacuumarators cut-in/cut-out and Auto-discharge Valve is work ing correctly.检查真空装置的真空度，确保真空粉碎泵的起/停，并检查自动排放阀正确工作。6.2.3.4Ensure level switch from collection tank t

30、o sewage treatment unit operate properly. 确保收集柜中的液位开关正确工作6.2.3.5En sure the sewage treatme nt un it can operate well together with sewage collecti on tank. En sure that the discharged qua ntity from the discharge pump is not greater tha n capacity of sewage treatme nt un it.确保污水处理装置与污水收集柜一起能良好地工作，确保

31、排出泵的排出量不 大于污水处理装置的处理能力6.2.3.6Open the valves to on shore conn ector, check discharge fun cti on. 打开到国际通岸接头的阀门，检查排放功能。6.2.3.7Check the fun cti on of de-greas ing un it. 检查厨房撇油器的功能。6.2.3.8Stopped the process once all drain age had bee n tested. 所有排放试验完成之后，即停止处理。6.2.3.9Once test completed, in formed al

32、l pers onnel in volved to sta nd dow n. 试验完成后，通知相关人员可以离开。Note: After testing the Sewage Collecting Tank, Pump and Vacuum Unit should be cleaned.注意：污水储存柜、泵及真空装置在试验完毕后内部应彻底清洗干净，以利 于设备存储。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project:

33、 JU2000E-02/03Page 11 of 237.0TEST DATA TABLE调试记录表TABLE 1.0 SEW AGE COLLECTING UNIT V ACUUM UNIT SPECIFICATION DATA 表1.0污水收集装置(真空装置)规格数据Item项目Vocuumarator #1/21/2号真空粉碎泵Discharge Pump排出泵Maker制造厂Sverre kvals undSverre kvals undType型号25MBAHerborner Un ipump 4/HK 50-1Capacity (GPM) 排量326m /hMotor Data电机

34、数据Model型号MEZ 7BA 100L02VEM 100 L2Rat ing Power (KW) 功率3.53.6Volts/Hz/Phase电压/相位/频率440/3/60440/3/60Rated Amps6.56.3额定电流Speed (RPM) 转速34563430Start Pressure (Bar) 起动压力Stop Pressure (Bar) 停止压力Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Pro

35、ject: JU2000E-02/03Page 12 of 23TABLE 2.0 TEST DATA FOR V ACUUMARATOR #1 & #2 AND DISCHARGE PUMP 表2.0真空粉碎泵和排出泵试验数据Item项目VACUUMARATOR#11号真空粉碎泵VACUUMARATOR#22号真空粉碎泵DISCHARGE PUMP排出泵Remarks备注ColdIn sulati onResista nee冷态绝缘电阻Running Current运转电流Worki ng V oltage工作电压Start Pressure 起动压力Stop Pressure 停止

36、压力TABLE 2.1 V ACUUM TEST DATA表2.1真空试验数据表Item项目Time Start开始时间Vacuum Pressure真空压力Time Stop停止时间VacuumPressure真空压力In let Man ifold进口总管Port Quarters 左舷居住区Starboard Quarters右舷居住区Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/

37、03Page 13 of 23TABLE 3.0 BLACK W ATER FLUSHING SYSTEM TESTING表3.0黑水冲洗系统试验DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Rejected拒收LEVEL 1 STARBOARD SECTION1层右舷区域Medical 2 Men Room病房2人室 Water Closet厕所Hospital Head病房卫生间 Water Closet厕所Head公厕 Urinal Bowl

38、(1-4)小便池 Water Closet 1厕所 Water Closet 2厕所LEVEL 2 STARBOARD SECTION2层右舷区域2 Men Room no 12人室1号房间 Water Closet厕所2 Men Room no 22人室2号房间 Water Closet厕所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 14 of 23DRAINAGE F

39、ROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable 认可Rejected拒收Acceptable 认可Rejected拒收2 Men Room no 32人室3号房间 Water Closet厕所2 Men Room no 42人室4号房间 Water Closet厕所2 Men Room no 52人室5号房间 Water Closet厕所2 Men Room no 62人室6号房间 Water Closet厕所2 Men Room no 72人室7号房间 Water Closet厕所2 Men Room no 82人

40、室8号房间 Water Closet厕所2 Men Room no 92人室9号房间 Water Closet厕所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 15 of 23DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Reje

41、cted拒收2 Men Room no 102人室10号房间 Water Closet厕所2 Men Room no 112人室11号房间 Water Closet厕所LEVEL 3 STARBOARD SECTION3层右舷区域2 Men Room no 12人室1号房间 Water Closet厕所2 Men Room no 22人室2号房间 Water Closet厕所2 Men Room no32人室3号房间 Water Closet厕所2 Men Room no 42人室4号房间 Water Closet厕所2 Men Room no 52人室5号房间 Water Closet厕所D

42、alian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 16 of 23DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable 认可Rejected拒收Acceptable 认可Rejected拒收2 Men Room no 62人室6号房间 Water Closet厕所2 Men Room no

43、 72人室7号房间 Water Closet厕所2 Men Room no 82人室8号房间 Water Closet厕所2 Men Room no 92人室9号房间 Water Closet厕所2 Men Room no 102人室10号房间 Water Closet厕所LEVEL 3 PORT SECTION3层左舷区域2 Men Room no 12人室1号房间 Water Closet厕所2 Men Room no 22人室2号房间 Water Closet厕所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary w

44、ater system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 17 of 23DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Rejected拒收2 Men Room no 32人室3号房间 Water Closet厕所2 Men Room no 42人室4号房间 Water Closet厕所2 Men Room no 52人室5号房间 Water Closet厕所2 M

45、en Room no 62人室6号房间 Water Closet厕所2 Men Room no 72人室7号房间 Water Closet厕所2 Men Room no 82人室8号房间 Water Closet厕所2 Men Room no 92人室9号房间 Water Closet厕所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 18 of 23DRAINAGE FRO

46、M排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable 认可Rejected拒收Acceptable 认可Rejected拒收2 Men Room no 102人室10号房间 Water Closet厕所Toilet洗手间 Water Closet厕所LEVEL 4 STARBOARD SECTION4层右舷区域2 Men Room no 12人室1号房间 Water Closet厕所2 Men Room no 22人室2号房间 Water Closet厕所2 Men Room no 32人室3号房间 Water Closet厕

47、所2 Men Room no 42人室4号房间 Water Closet厕所2 Men Room no 52人室5号房间 Water Closet厕所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 卫生水系统调试程序Project: JU2000E-02/03Page 19 of 23DRAINAGE FROM排水来自STATUS状态REMARKS备注Vacuum Test真空试验Flow Test流通试验Acceptable认可Rejected拒收Acceptable认可Rejected拒收2 Men Room no 62人室6号房间 Wat