完整的GRR数据收集及分析报告

1、量量具具重重复复性性和和再再现现性性数数据据收收集集表表零零件件名名稱稱：量量具具名名稱稱：2.5D日日 期期：2013/6/11特特 性性：弧高量量 具具 號號：作作 成成：評評價價人人試試驗驗NO.NO.零零件件1 12 23 34 45 56 67 78 89 91010A A1 11.3801.3901.2771.3731.3431.3461.4031.4101.3901.4132 21.3761.3931.2771.3731.3471.3431.4031.4101.3931.4163 31.3801.3931.2801.3731.3431.3431.4031.4131.3901.41

2、3萬錫梅X X1.3791.3921.2781.3731.3441.3441.4031.4111.3911.414RaRa0.0040.0030.0030.0000.0040.0030.0000.0030.0030.003B B1 11.3831.3931.2801.3761.3431.3501.4101.4101.3901.4162 21.3801.3971.2831.3731.3501.3471.4061.4101.3901.4203 31.3831.3971.2871.3731.3431.3431.4061.4161.3901.420謝海霞X X1.3821.3961.2831.3741

3、.3451.3471.4071.4121.3901.419RbRb0.0030.0040.0070.0030.0070.0070.0040.0060.0000.004C C1 11.3761.3861.2771.3701.3431.3431.4031.4101.3901.4102 21.3761.3931.2771.3671.3431.3401.4031.4061.3871.4163 31.3761.3931.2731.3701.3431.3401.4061.4101.3901.410段小玲X X1.3761.3911.2761.3691.3431.3411.4041.4091.3891.41

4、2RcRc0.0000.0070.0040.0030.0000.0030.0030.0040.0030.006零零件件均均值值1.378888889 1.3927777781.2791.3721.34422222 1.34388889 1.40477778 1.410555561.391.41488889數數值值計計算算R R = = (Ra(Ra + + RbRb + + Rc)Rc) / / 評評價價人人個個數數 0.00347X XDIFFDIFF= = MaxMax X X - - MinMin X X=0.004600.00460均均值值圖圖X X = =1.37311.3731UC

5、LUCL = =1.3766461.376646LCLLCL = =1.3695541.369554極極差差圖圖UCL=UCL=0.0089230.008923R R = =0.00350.0035均均值值圖圖123456789101.200 1.250 1.300 1.350 1.400 1.450 ABCUCLLCLxUCLx=1.585339LCLx=1.580906極極差差圖圖123456789100.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 ABCUCLrUCLr=0.00557712345678910UCLx1.3771

6、.3771.3771.3771.3771.3771.3771.3771.3771.377LCLx1.3701.3701.3701.3701.3701.3701.3701.3701.3701.370UCLr0.0089230.0089230.0089230.0089230.0089230.0089230.0089230.0089230.0089230.008923平平均均值值1.37251.37311.3731Xa=Xa=1.3729Ra=Ra=0.00261.37511.37561.3758Xb=Xb=1.3755Rb=Rb=0.00451.37081.37081.3711Xc=Xc=1.37

7、09Rc=Rc=0.0033X X = =1.3731Rp=Rp=0.13589量量具具重重复复性性和和再再现现性性数数据据收收集集表表2013/6/11極極差差圖圖123456789100.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 ABCUCLrMSA/GageMSA/Gage R&RR&R (Gage(Gage RepeatabilityRepeatability andand Reproducibility)Reproducibility)量量具具重重複複性性和和再再現現性性報報告告零零件件編編號號：量量具具名

8、名稱稱： 2.5D日日 期期：2013/6/11特特 性性：弧高量量 具具 號號：QR-QA-YS01作作成成人人：規規 範範：1.330.10R =0.00347XDIFF =0.00460Rp =0.13589測測量量單單元元分分析析% % 總總變變差差 （TVTV）重重複複性性- -設設備備變變差差EVEV= R K1試試驗驗K K1 1%EV%EV=100100（EV/TVEV/TV）=0.003470.590820.8862= 1001000.00205/=0.002050.0020530.5908=4.7780%再再現現性性- -評評價價人人變變差差（AVAV）AV= （XDIFF

9、 K2）2 - （ EV2/（nr）%AV%AV=100（AV/TV）=0.004600.5231-0.00205/（10 3）= 1000.00238/=0.00238評評價價人人23=5.545300141%n = 零件數r = 實驗次數K K2 20.70710.5231重重複複性性和和再再現現性性（GRRGRR）GRRGRR= EV 2 + AV 2%GRR%GRR=100100（GRR/TVGRR/TV）=0.00205+0.00238零零件件K K3 3= 1000.00314/=0.0031420.7071=7.3198%零零件件變變差差（PV)PV)30.5231PV= Rp

10、K340.4467%PV%PV=100100（PV/TVPV/TV）=0.135890.314650.4030= 1000.04275/=0.0427560.3742=99.73%總總變變差差（TV)TV)70.3534TV= GRR 2 + PV 280.3375ndcndc=1.411.41（PV/GRRPV/GRR）=0.00314+0.0427590.3249=1.410.0428/=0.04287100.3146=19測測量量系系統統分分析析結結果果：判判定定標標準準：1.1. %GRR10%GRR10%測測量量系系統統可可接接受受；1.1. %GRR=7.3198%GRR=7.31

11、98%，10%10%；2.2. 分分級級數數ndc=19ndc=19，55；3.3. 均均值值圖圖顯顯示示，50%50%以以上上的的點點均均在在控控制制線線外外；4.4. 極極差差圖圖顯顯示示，所所有有點點均均在在控控制制線線內內。2.2. 10%GRR30%10%30%GRR30%測測量量系系統統不不可可接接受受；由由以以上上判判定定測測量量系系統統可可接接受受。4.4. 分分級級數數ndc5ndc5作作成成：批批准准：5.5. 均均值值圖圖：50%50%以以上上的的點點要要在在控控制制線線外外；日日期期：2013/6/112013/6/11日日期期：6.6. 極極差差圖圖：所所有有點點均均須須在在控控制制線線內內。(）2(22222(0.042870.042870.042870.042870.00314）MSA/GageMSA/Gage R&RR&R (Gage(Gage RepeatabilityRepeatability andand Reproduc