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1、1和滑境干涉的倒勾者青加月蓼填平至 滑可以平K滑勤The undercut area where interfere with slide block need to be f川ed material to help the slide can move smoothly2加月蓼太多The thickening added too thick.3加月蓼闻稹太大The thickening area is too wide.4灌黑占位置移位Gate position is moved.5滑现拆的位置The split line of slide block or the area of slid
2、e.6此庭启尖角,填充困头隹This area is hard to be filled due to the sharp feature7此虞金同材太薄,弓金度不足而且不 容易冷郤The strength of this area is too weak and isn ' t easy to get cold due to the steel too thin8圄柱特徵要有一半阊/、可以拆在 滑现上,以免粘滑现造成拉白, 四.The semicircle of cylinder avoids designing on slide block lest it will be pull
3、ed apart or cause drag mark.9此虑做斜金肖在作S&畤簿r破壤到成 品The part will be damaged if we make lifter in this area.10道他面是装配面,不能加月蓼This is critical surface where is not allow to add material.11此虑料位太厚,曾有缩水,建H 减小塑料厚度以改善This thick wall area might because sink mark, Please reduce some wall thickness to improve
4、it.12此虑做滑境的有结合M 碓百忍是含可以接受Please confirm whether it is acceptable to has Slide split line if we have slide in this area.13清碓此面是不是外觐面?Please confirm whether it is critical surface or not?14此蜓有倒勾,能否减料,使公母 模靠破,不做滑瑰和斜金肖Please confirm whether we can reduce material to the area where have undercut as indic
5、ated to have shut off on core and cavity side. No slide block and lifter to be made.15小快吟道的顾占,否JW曾影 簪交期Please confirm these questions asap.Otherwise the lead-time will be extended.16Gate做在此虑的 . 3打11彳爰 看/、到Gate的修剪部位The trim mark of the gate is not visual after open the top case if the gate position i
6、s designed like it17加大拔模角,以便脱模K利Wewould suggest to enlarging draft to help tool released.18如果GATE"®要做在你伸号指定 的位置的忘舌,那遢不如做在适 ffl,适檬的忘舌遗可以减小道他位 置的缩水If you insist that the gate position have to be as original design then we would further recommend to have it to the area where indicate as it ca
7、n avoid shrink problem in this area.19P.L面K在此霓,模具上曾有尖 角和刀口,封模具毒命有影簪There are sharp edges if set the parting line at here, It will reduce the tool life20M的此品的面是否悬外觐面? 表面做什麽虑理?是食虫微:/抛 光?Can you tell mewhether the surface of this part is a visible/esthetic one? What will we do for its surface? Texture
8、or Polishing?21言青的崖品道他面可否加J(金十或1BM?品允if加扁IB金十嘀?Does this part need an ejector pin or an ejector bar? Can we add an ejector blade?22道由品的柱位元我伸号打算做司 筒。(或鳗金十)可以嘀?Can we add ejector sleeves or ejector pins in the boss of this part?23道他位置有倒勾不能脱模,我伸号 打算做滑瑰,在此面上曾有分模 献你接受嘀?There's an undercut at this pos
9、ition and it needs a slider. It will also have a parting line on this side, is that OK?24我伸号打算在道他位置做斜1B或内 滑好有的题嘀?We will make the lifter or inner slider in this position, will that be a problem?25你提供的2Dj£品H典3Dj£品H 不一a,言青曲以哪一画n正碓?The 2D and 3D drawing you provided is not the same, can you t
10、ell me which one is correct?26你提供的3Dj£品圄有的地方没 有脱模角,有的地方月蓼位太厚, 有的地方月蓼位元太薄,适些品 曲题我伸号可以自己修改嘀?修改 彳爰1r给父给你碓百忍。There is no draft angle in the 3D drawing, some materials are too thick, and some place are too thin. Can we modify this part by ourselves? We will send the drawing to you for you to check a
11、fter we modify it.27按你伸号提供的缩水率千分之五, 道他1模具的尺寸已做到了模具 圄向要求。According to the shrinkage one over two hundred, the mold has been done in the right dimension,28注塑出来的品不符合你伸号的The part falls short to your part drawing,品H。蕾碓百忍你相号的材料的缩水 率是否止碓?are you sure the shrinkage is right?29品的道(0位置太小,醇致模具 金嗣料太薄,能别加SE道他1位置
12、 口H?This position is too small and will makethe steel material here too thin, can we widen it here?30斜IB典彳面的Boss空IW太小,斜1B在逋勤畤曾干涉到柱子,能移 勤造他1柱子的位置嘀?The angular lifter interferes with the boss during ejection. Please consider changing the position of the boss.31道(0筋骨位月蓼厚太薄,而且高度 偏高,注塑畤很H隹填充道他筋 位,可以增加造他筋
13、骨位的厚度 口The rib here is too thin and on the high side, so it will be difficult to fill here when we do the injection, can you increase the thickness of this rib?32你是想招此筋骨位的高度加高/ 减低嘀?假如加月蓼,我伸M各用放 重方式加深。W川 you increase/decrease the material on this rib? If add the material,We willmodify it with EDM pro
14、cess33减月蓼修改有雨槿做法,1、做鳗件;2、燎焊;因件的底部有逋 水,我伸号曾罩的做法是燎焊虑 理,你可以接受嘀?There are two option if decrease the material:1 .Make inserts;2 .Welding, because there is water in the bottom of the insert, is that OK?34道他檬板的筋骨位底部燎焦,是 因悬排氧/、良,我伸号可以在筋骨 位的中增加一 (0鳗件。This sample has been burned in the bottom because the ven
15、ting is not good, we can add an insert in the middle of the rib.35重做鳗件人余勺需要5-6天畤IWIt will take about 5 or 6 days to redo the insert36品的道他面我伸号已做了 01 虑理,如果需要加月队 道他囿我 伸号需要重新外彝HIKi。可能需要 黑大的畤所以我伸号直接以铜 公放H的火花触取代你要求的触 路,你可以接受嘀?We have made the texture on this side, if we add material, it will take some day
16、s to remake the texture by out-resourcing, so we suggest using the texture by EDM instead, is that OK?37模具是用公制/英制的配件?Is this mold dimension measured in inches or meters?38需要借用件嘀?Does it need spare parts?39模具上牌上的刻字内容是由你 伸号提供嘀?你伸号什麽畤候可以适 些刻字资料。W川 you provide the engraving content of the plate of this
17、mold to us? Whenwill you send it?40可否提供此模具生畤,注塑械Can you provide the type of injection的型虢及相资料。如:啤械大 小、呵林柱尺寸、IB棍孔尺寸等machine and other related information of this mold to us? Such as the boss dimension, the hole's dimension of the ejector pin and the size of the injection machine and so on.41道他的题我需
18、要同其他同事商S!1r再答彳复你。I need to discuss this problem with the other colleagues and then I will reply back to you.42我伸M各需Uj连成你的言十重,如有 昇常,曾及畤通知你。Wewill try our best to complete your plan, if there are any complications, we will notify you immediately.43道所品的法1330.12MMJE 度卷78.96MM,高度卷45MM月蓼厚 悬2MM重量悬70.63g,Th
19、e length of this part is 330.12MM, Width is 78.96MM, height is 45MM, thickness is 2MM, weight is 70.63g,44官式模注塑械型250 口虬月蓼料 is色悬黑色,品外表面 理,内表回扁抛光.The injection machine is 250T,the material is black, the outside of the part has texture, inner side needs polishing,45和滑境干涉的倒勾者青加月蓼填平至 滑可以K利滑勤The undercut
20、area interferes with the slide block and needs to be filled with material to help the slider move smoothly.46此面是否后特殊要求,能否启1S 金十痕Please confirm whether it is a critical surface or not and if we can have E.J. pin marks on it.47此虞Gate做潸伏市灌IB金十的 IS,背彳爰的外觐面曾有油料 痕,而且成品又是黑色的, 最明16If the design of the gate
21、has to be a sub.Gate, then the back surface of the part will have serious flow marks due to the black color.48P.L K在此虑不合理,模具加工 困!隹,P.L J8E和圄示的一檬This area is not suitable to have a Parting line because the tool will become more complicated; therefore, we recommend to have the Parting line as indicate
22、d.49品粘母模的械曾很大,能否在 公模加倒勾,拉料1B金十或者公模 保留E.D.Mt, K模畤使成品留 在公模一There is possible sticking on cavity;therefore, please confirm whether it canmake undercuts, snatch pinsor leave coarse E.D.M. on the core to snatch the part on50此虑料厚段差很大,成品表面曾Please confirm whether it is acceptable to有力痕,是否接受have stress lines
23、 on the surface because the thickness is not equal.51言青注明何"外觐面,能否提供2D晒注意事Please advise where the critical surfaceis. Please also provide us a 2Ddrawing with critical dimensions.52缸色所示虑是有曲题的地方,M 特别注意Please note the red highlights because those areas have problems.53成品言十此蜓有的题,建S!如下 圄所示修改We would
24、suggest using the attached part design as the current design has problems.54此虑改号40球形的凹槽Wesuggest modifying it as a globe recess.55此虑大滑现上走小滑现,小滑现 要先退,大滑现要做延i1The inside small slide block will recede first and the parent slide block have to postpone sliding.56滑要用液屋油缸抽芯以保 合模J嗔序The slide pins will use a
25、n oil cylinder to assure that the process is in proper order.57道他面有装配,加料的言舌装配畤 曾B住,如圄所示We cannot add material to this surface because it will intervene between the two parts when it is assembled.Please see the sketch attached.58可降低斜金肖面,增加成品些if肉 厚来做建化To descend the surface of lifter in order to thick
26、en the part.59一半做斜金肖,一半做自然One half side will have the lifter and the other half will be solid/nature.60此虑雨他柱子重叠,有倒勾,不 能做自然,要做SLIDEThese two bosses are overlapping with undercut therefore it can not be made assolid. Wesuggest making it with a slide block.61此霓弓金迫IB出This area needs force ejection.62公模雨
27、段K模,道他地方先退Here will be a double ejection for forward and receding.63此虑做鳗件1r有,能否接受Please confirm whether it is acceptable that there will be a split line here.64此面公母模1度靠破,曾有段 差,可否接受Please confirm whether it is ok to have mismatch to the area where there is 1 degree of shut off in Core / Cavity side.6
28、5道低1尺寸能否加大Please confirm whether we can enlarge this dimension.66此虑加一他凹槽,月蓼片的弹出效It will affect the elastic of the film果曾更好一些,模彳爰看装配的 效果再做修正better if we add a recess. See how it will affect the assembly parts, and then make your decision.67此庭启倒勾,建剖面所小 部位CUTW可避免此虑的倒勾There is an undercut here, we sugge
29、st cutting out the indicated part as it highlighted to avoid an undercut.68成型接SUB GAT段修平The gate (sub gate) needs to be trimmed evenly after being moulded.69此虑倒勾先垂直IB出,之彳爰再手 勤取出This area of the undercut needs to be ejected vertically, then taken out manually.70B雨他面都有滑现,GAT改在此 虑改/、到The gate is not su
30、itable in this area becuase there are two sliding blocks sealing off this area.71此虑加做一他1旋樽GATE射出畤 方便湖整成品的品HWewould suggest placing a runner shut-off insert to adjust the volume of part filling.72此倒勾在滑境上强迫脱模,倒勾 是否可以减小到0.6This undercut will be force ejected out, Please confirm whether it can be reduce
31、d to 0.6 mm.73此柱子瓢法脱模,清碓是否是 在樽圄畤位,能否提供客户的 原始BM富data.This boss is not releasable. Please check the file again and if possible, pleas re-send us the original draft.74此柱子是心的,曾缩水This boss will shrink because it is a solid boss.75道他而是e'要咬花,咬花番虢是 什麽,最小的拔模角要多大Please confirm whether this surface needs t
32、o be textured or not. Please advise texture specs. Also, what's the min.draft.76道他面是否要打光,贴襟筵Please confirm whether this surface needs to be polished and stuck on a sticker.77缸色St示的襄他面拔模用太小, 出模日寸曾拉像,建百我加大拔模角The red highlighted area has a problem of a small draft angle. We suggest enlarging the dr
33、aft to avoid casuing drag marks on the part.78此RIB太溥,曾填充/、足This rib can not be filled properly becauseit is too thin.79此RIB太厚,曾缩水This rib will have a shrink problem because it is too thick.80此虑倒勾出模困莫隹,建先不做 倒勾,成型彳爰再二次加工,但要 做治具,费用要另外算There are problems with this current design, we recommenddoing this
34、undercut as an alternative but there will be additional costs.81柱子底部都要做火山口The base of all bosses require a crater to avoid shrinkage.82鳗件,P.L.面有充足排氧坑,P.L. 面要H碟形排氧槽,MgWMH 排到模外。Insert/PL should have adequate venting,PL should have around slot for venting.831B棍孔鳗件端面距离隹底板面0,5mm,攻 m20牙the surface of KO i
35、nsert shound below bottom plate 0.5mm,thread M20.84排氧槽距封月蓼位10-15mmVenting slot distance from the seal off position 10-15mm85底卸板均要启隔热板,dmeB格1/4厚Top/Bottom plate must have insulator plate,DME standard 1/4'H86此蜓有暹月蓼及方1B,所以瓢法在 此虑加水路This area has runner & square ejects then can not set up cooling
36、 system87迤月蓼黑占改成在方 屋 做潸水的形 式,方1B具醴位置需要模流分析 彳爰碓定。此槿迤月蓼方式削除敕困 曾启残绘(表面不平或图或 低),而且品表面JR力大彳爰很 容易有除影。)Change to one sub-gate/ square gate(1.2x4mm) . After the mold flow analysis, xxx will advise where to set gate location. This gate may hard to remove the runner. It also may has shadow on the surface. Abo
37、ve will serious affect the texture & cosmetics88依照客户崖品原有拔模角度II品 曾沾母模,所以我伸号建S!此虑分 模需要改在上面To prevent from part stick on cavity side, MGFadvise the PL change to this location89悬防止滑现黏母模,品此虑R 不能出在滑瑰上(t|考我伸号的 初步3d拆模)To prevent from scrape, the slide can not cover the radius(xxx has 3D file for referen
38、ce)90能否往箭方向移S& 1mmCan this stage move1 mmas the Pink arrow direction?DFM常用中英文对照1、这个红色面在前模方向/后模方向/行位方向有倒扣。This red surface is undercut at cavity side / core side / slider side.2、这些红色面在前模方向/后模方向/行位方向有倒扣。These red surfaces are undercut at cavity side / core side / slider side.3、产品的这个位置太小,导致模具在前模方向/
39、后模方向/行位方向有薄钢位。This position is too small and it will bring the thin steel at cavity side / core side / slider side.4、这些红色线是前后模/镶件/行位/斜顶分型线。These red lines are the parting line of cavity and core / insert / slider / lifter.5、此产品使用推板/推块顶出。Use the stripper plate / ejector block to eject this part.6、前模/后模斜行位。Inner angle slider at cavity / core side.7、为了简化模具结构建议改变此处出模方向。Suggest to change the draft direction of this position to make the mold structure simply.8、最终的进胶位置根据模流分析。Finally gate p
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