PQR(焊接工艺评定样表中文版)

1、公司名称焊接工艺评定编号:附件 无损检测报告 力学性能试验报告 焊材质证书 母材质证书Page 1 of 3 焊评号.: 版本号:日期: 焊接方法:FCAW/SAW 类型：AUTO焊工姓名：As used焊工号As used执行标准：(1)母母材材(2) 试试件件材料规范: 种类或等级: 壁厚: 直径: 炉批号:As used 衬垫: 其他: (3) 焊焊材材焊接方式SAWWeld Metal Analysis A- No.N/AF No. N/A焊材标准SFA-5.17焊材等级EH14批号As used焊材牌号H10Mn2焊剂牌号SJ101直径4.0mm(4) 位位置置(8) 保保护护气气体

2、体坡口焊缝位置:1G气体成分焊接层数:见详图成分纯度气体流量保护层N/A N/A N/A(5) 预预热热尾随气N/A N/A N/A 预热温度:最小20背部保护气N/A N/A N/A层间温度:最高250(9)技技术术细细节节 摆动/不摆动:String(6)焊焊后后热热处处理理最大摆宽:N/A恒温温度:N/A单层焊/多层焊:Multipass恒温时间:N/A单丝/多丝:DoubleOther:N/A焊丝伸长:15-30mm 焊丝到工件距离:N/A(7)根根部部处处理理焊丝夹角:5o根部处理方式:打磨/气刨电弧类型:N/A喷嘴直径:N/APrepared by:Certifying Autho

3、rity:Owner:Date:Date:Date:250mm250mm750mmPage 2 of 3 焊焊接接工工艺艺评评定定记记录录PQR No.:ZDE-PQR-101(9) 接接头头细细节节图图(10) 焊焊接接层层数数(11) 焊焊接接参参数数层数填充金属电特性电压送丝速度 气体气体流量行走完成最大层间或焊接直径牌号极性电流种类速度时间热输入温度道数方式 (mm) (A)(V)(mm/min)(l/min)(mm/min)(min)(KJ/mm)(C)1SAW4.0H10Mn2 DC(+)530-55030-32N/AN/AN/A155“2.81652SAW4.0H10Mn2 DC

4、(+)620-63034-35N/AN/AN/A221”4.11823SAW4.0H10Mn2 DC(+)600-61034-35N/AN/AN/A2294.27904SAW4.0H10Mn2 DC(+)560-57033-34N/AN/AN/A1342.331005SAW4.0H10Mn2 DC(+)580-59033-35N/AN/AN/A2033.301416SAW4.0H10Mn2 DC(+)570-58035-36N/AN/AN/A1493.092007SAW4.0H10Mn2 DC(+)590-60035-36N/AN/AN/A1593.46668SAW4.0H10Mn2 DC(+

5、)590-60034-35N/AN/AN/A2093.651109SAW4.0H10Mn2 DC(+)600-61033-34N/AN/AN/A2254.1515010SAW4.0H10Mn2 DC(+)600-61033-35N/AN/AN/A2524.6817511SAW4.0H10Mn2 DC(+)560-57034-36N/AN/AN/A1583.2821012SAW4.0H10Mn2 DC(+)550-56034-36N/AN/AN/A1583.2222513SAW4.0H10Mn2 DC(+)590-60034-36N/AN/AN/A2043.59196 Prepared by:C

6、ertifying Authority:Owner:Date:Date:Date:1TT0-16054-6605123456789101112Page 2 of 3Page 2 of 3Page 3 of 3WELDING PROCEDURE QUALIFICATION RECORDPQR No.: ZDE-PQR-101试试验验结结果果(13) 无无损损检检测测外观检查报告N/A结果Acc 射线报告：RT-PQR-01ResultAcc 超生报告：N/AResultN/A磁粉报告：N/AResultN/A(14) 拉拉伸伸试试验验试件编号宽度厚度面积最大施力抗拉强度 断裂位置 No.(mm)

7、(mm)(mm2)(N)(N/mm*mm)A119.8040.10793.98462000580Base metalA219.7239.62781.31450000575 Base metal(15)弯弯曲曲试试验验压头直径:50mm 弯曲角度:180弯曲类型Specimen No.ResultBend TypeSpecimen No.ResultSide BendA3AcceptanceSide BendA5AcceptanceSide BendA4AcceptanceSide BendA6Acceptance(16) 冲冲击击试试验验类型:V性缺口冲击试件尺寸: 10mm*10mm冲击温度

8、:40试件冲击值位置试件编号单个值平均值焊缝中心A10,A10,A1062405954熔合线A11,A11,A1128727558熔合线 + 2mmA12,A12,A1296745675熔合线 + 5mmA13,A13,A1352665959焊缝根部A9,A9,A954497559(17) 硬硬度度试试验验类型:维氏加力:10kg12345678913141516171811961911992062021941961721792091951831891651732193189175194211181188192197193188196177185171317620719820619619017

9、5179194183197177197185173Prepareed by:Certifying Authority:Owner:Date:Date:Date:1 2 3 4 5 6 7 8 9 13 14 15 16 17 1 2 3 4 5 6 7 8 9 13 14 15 16 17 121 2 3 4 5 6 7 8 9 13 14 15 16 17 18Page 3 of 3WELDING PROCEDURE QUALIFICATION RECORDTEST RESULTSPQR No.:ZDE-PQR-101(18) MACRO EXAMINATIONSpecimen No.:A8Result:Acceptance We, the undersigned, certify that the statements in this record are correct and that the test welds wereprepared, welded and tested in accordance with the requirements of ( )Structural Welding Co