1253C中英说明书

1、1253C 泵控说明书Content目录1. Scope 应用场合This specification specifies the Curtis 1253C motor speed controllers which are designed for series pump motors. Its typical applications include the hydraulic systems of material handling vehicles and other industrial vehicles.SHINGKO 1253C 电机速度控制器是为串励泵控电机而设计的。广泛应用于

2、液压系统的重型 托盘车和其它工业车辆。2. Description 概述1253C offers smooth, silent, cost effective motor speed and torque control according to the signals of lifting, tilt, power steering, sideward move (forward move). They will prolong the life of the motors, contactors, batteries and reduce maintenances of the syste

3、ms as it greatly reduces high current impact.The output PWM can be programmed with speed select inputs SS1-SS4 and analog throttle input. So the 1253C controllers can ensure not only the lifting speed control but also the system stability and safety. These controllers are fully programmable by means

4、 of the 1311 programmer, with diagnostic and test capability. System status can also be indicated via an external LED.The 1253C controllers have completely protection functions such as current limit, reverse polarity protection, startup lockout, over voltage protection, low voltage protection, and s

5、o on.They can provide lift lockout function with Curtis meters (such as 906, 803, ENGAGEIV) when batteryis deep discharger.CAN communication feature is added to the 1253C, so it can work with other CAN devices such as CAN tiller head which will greatly simplify the wiring.1253C 根据上升、下降、转向、前进信号提供了平稳、

6、安静、有效的电机速度和扭矩控 制。它将延长电机、接触器、电池的使用寿命和减少系统的维护以及大大减小大电流的影响。PWM 输出可以通过选择输入 SS1-SS4 对速度编程，与加速器输入类似。因此 1253C 控 制器不仅能确保上升速度控制而且保证了系统的稳定和安全。这些控制器都完全可以通过 1311 手持编程器编程、诊断和性能测试。系统状态也可以通过外部LED 来指示。1253C 控制器有完整的保护功能例如限流、反向极性保护、启动锁止、过压保护、欠压保护等等。它可以使用 SHINGKO 电量表(例如906、803、ENGAGE V)提供上升锁止功能当电池 深度放电时。1253C 增加了 CAN

7、总线通讯功能，因此它可以与其它 CAN 总线设备工作，例如 CAN 总线操纵杆 它将大大简化了接线。3. En codeme nt命名规则4.1 Model No:1253C ABCDWhere1253C : model family型号系列A :Nominal battery voltage 额定电池电压4 24-36V5 36-48vB:Curre nt rat ing额定电流4400A8600ACD :Seque nee Number序列号4.2 P/N: 17726 X 丫丫 部件编号Where17726 : Family number for 1253C5-Fini shed goo

8、dsX :Product Classification:7- Bulk Pack ingYY:Seque nee Number4. Mecha ni cal Specificatio n物理参数4.1. 尺寸长（mm ）宽（mm ）高（mm ）195146.077.04.2. 重量2.30 ±0.05 kg4.4.4.3. 安装螺丝4*M6孔径尺寸4* 7.2 ( ± 0.15 ) mm一孔间距尺寸133.3( ± 0.1 ) mm X 130.3( ± 0.1 ) mm线路连接B+B+ and series pump controller field

9、(S1)B+和串励泵控控制端（S1 )B-B-series pump controller (A2)串励泵控制器（A2)Note: (1) The other side of (A1) and the other side of field (S2) should be connected. 8.5 士 0.13mm, Connect screws: M8M8(2) The dimension of installation hole on Bus Bar is: 意：(1 ) A1应该和另一端 S2连接。(2)安装孔尺寸：8.5 士 0.13mm，螺丝:Low Current Connect

10、or小电流连接Mating connector: Molex Mini-Fit Jr. 39012145 with 5556 pin公母接插件： Molex Mini-Fit Jr. 39012145型插头、 5556型端子J1 - 14Pin1KSI （钥匙开关输入）2POT HIGH电位器高端3POT WIPER电位器中点4POT LOW电位器低端5INTERLOCK互锁6STATUS LED 状态 LED7CAN LOWCAN 低端8SS19SS210SS3/LOAD HOLD VALVE DRIVERSS3/负载保持阀驱动11SS412LIFT LOCKOUT上升锁止13CONTACT

11、OR COIL接触器线圈14CAN HIGH CAN高端J2 - 4Pin1RX数据接收2GND3TX数据发送4+12V5.Electrical Specificati on电气特性5.1.PWM operati ng freque ncy:15.6KHzPWN 工作频率：15.6KHZ5.2.Electrical isolation between Bus Bar and heat sink:500V ac (mi nimum)接线铜条与散热片电气隔离：500V ac（最小值）5.3.KSI in put voltage:互锁开关输入电压1253C-4xxx14.046.5V5.4.MAX

12、KSI in put curre nt (no con tactors en gaged):最大钥匙开关输入电流（接触器未使用时）：70 mA without programmer; 150 mA with programmer未编程时 70mA,编程时150mA5.5. logic in put voltage逻辑输入电压56 Logic in put curre nt:逻辑输入电流Si nk curre nt: <1mA灌电流：<1mA5.7.Status LED drivi ng capability:状态 LED 驱动能力：Si nk curre nt: 5mA灌电流：5m

13、A58Con tactor drivi ng capability:接触器驱动能力Si nk curre nt: 2A灌电流：2A5.9. Un der voltage / Over voltage protectio n欠压 / 过压保护型号欠压（可编程）过压减小关断过压关断1253C-4xxx1621V/24V1417.5V/24V32V/24V：2432V/36V21.026.5V/36V-46.5V/36VI*cutback voltage is in ter-clamped with cutoff voltage 减小电压与关断电压互相影响。5.10. Curre nt Rat in

14、g额定电流型号额定电池 电压（伏）电流限制（安培）2分钟电流（安培）1小时电流（安培）1253C-440124/36V4004001256.Diag no stics and Troubleshooti ng诊断与检修Diag no stics诊断6.1.1. Programmer Diag no stics编程器诊断The 1311 programmer presents complete diagnostic information in plain Ianguage.Faults are displayed in the Faults menu and the status of the

15、 controller ' s inputs/outputs isdisplayed in the Mon itor menu.Accessing the Faults History Menu provides a list of the faults that have occurred since the diagnostic history was last cleared. Checking (and clearing) the diagnostic history is recomme nded each time the vehicle is brought for ma

16、intenan ce.1311编程器以明了的文字显示所有诊断信息。当前所有故障都在诊断菜单中显示，控制 器输入/输出状态显示在监视菜单中。查看历史故障菜单，会显示上次未被清除的诊断历史故障。在每次维修时应检查并清除 历史故障。6.1.2. LED Diag nostics LED 诊断An external Status LED can be connected to the 1253 controller. It displays fault codes whe n there is a problem with the con troller or with the in puts to

17、the con troller. During no rmal operation, with no faults present, the Status LED flashes steadily on and off. The period for On is about 0.13s and the period for Off is about 4.54s. If the controller detects a fault, a 2 digit fault identification code is flashed continuously until the fault is cor

18、rected. The faultcode flashi ng seque nee con sists of two flash seque nces separated by a delay. For example,code 3,2 II welded - main contactor - appears as:外部状态 LED与1253C控制器相连。当控制器发生故障或控制器输入有误时将显示故障码。在正常运行时，无故障出现，状态LED亮灭闪烁稳定。周期大约是亮0.13秒，熄灭4.54秒。如果控制器检测到故障，2位故障标示码将连续闪烁直到故障被排除。故障码闪烁有两个 单独的闪烁时序通过延时组

19、成。例如，故障码“3,2 ” 一主接触器粘连 一将显示：OOO OO OOO OO ooo OO(3, 2)( 3, 2)(3, 2)In each digit, the periods for LED on or off are about 0.13s and the period between these two digits is about 1.1s. The delay which separates the fault code is about 3.57s.每位故障码LED亮灭周期大约是0.13秒，两位故障码之间间隔1.1秒。两次独立故障码之间大约 延时3.57秒。The co

20、des are listed in the following table.故障码如下表所示：状态码解释LED灭常亮no power or defective con troller 未通电或控制器损坏con troller or microprocessor fault 控制器或微处理器故障0,1 Ocon troller operati on al; no known faults 控制器正常工作；没有已知故障1,11,21.31.4O OO OOO OOOO OOOOEEPROM 故障由于MOSFETS 损坏导致硬件故障 电机短路未使用2,12,22.32.4OO OOO OOOO OO

21、OOO OOOOun der voltage cutoff欠压关断lift lockout上升锁止顺序错误故障（启动锁止）加速器故障3.13.23.33.4OOO OOOO OOOOO OOOOOO OOOO由于线圈短路导致接触器线圈过流 主接触器粘连precharge fault 预充电故障 找不到主接触器或主接触器不吸合4.14.24.34.4OOOO OOOOO OOOOOO OOOOOOO OOOOlow battery voltage电池欠压over voltage 过压温度保护，过温或低温.未使用注意：若有多个故障同时存在时，故障指示灯只显示一种故障。Troubleshoot in

22、g 检修6.1.3. Programmer Diag nostics编程器诊断The detection of a fault causes the controller to operate in a manner that is safe in the presence of that fault. Depending on the severity of the fault, the response can range from reduction of the current limit to complete shutdown the power drive section of

23、the controller. According to the different conditions, the faults can be self cleared or by cycling the KSI.For suggestions about possible causes and solutions of the various faults, refer to the following troubleshooting table.检测到故障时运行控制器在一定程度上是安全的。依据故障的严重程度，控制器会作出从减小电流限制到完全关闭控制器驱动电源范围内的响应。根据不同的状况，

24、故障可能会 被自动清除或者 KSI循环。根据提示的可能故障原因并解除各种故障，请参考以下检修表：编程器显示-LED故障清除方法故障现象可能旳原天EEPROMFAULTEEPROM故障1,1 Modify any programmable data with programmer 用编程器调整所有可编程参数1） 无PWM输出1）EEPROM数据丢失或 损坏2）EEPROM 校验错误HW FAILSAFE 硬件故障1,2Cycle KSI 循环KSI1）无PWM输出2）主接触器开路1）MOSFET 短路2）电机接线开路MOTORSHORTED 电机短路1,3、Cycle KSI 循环KSI1）无P

25、WM输出2）主接触器开路1）电机短路UNDERVOLTAGECUTOFF低压关断2,1Battery voltage exceeds the sett ing value for deep un der voltage 增大电池电压到最 低电压设定值1）无PWM输出1）电池电压 < 最低关断电 压LIFT LOCKOUT 上升锁止2,2清除上升锁止信号1）上升在完全进行但进 步上升请求信号被忽略1) available lift lockout sig nal come from the other gages从其它仪 表中使上升锁止信号有 效2) “ The SS LIFT LOCKO

26、UT ”速度选 择上升锁止参数未正确 设置SEQUENCEERROR顺序错误2,3reduce throttle requests toO% (deadba nd) and ope n all speed select switches that were already closed减小加速器 输入到0% (死区) 并打开所有那些已 经闭合的速度选择 开关1) 无PWM输出2)1) Improper seque nee of SS/throttle in put a nd KSI/in terlock in put.SS/加速器输入和 KSI/ 互锁输入顺序不当2) Wrong startu

27、p lockout type selected. 错误的 启动锁止类型选择3) 加速器失调.THROTTLEFAULT加速器故障2,4Throttle in put sig nal is restored intoallowable tolera nee 加速器输入信号恢 复到允许误差内1）加速器输入无效1）加速器输入线开路或短 路2）加速器故障3）错误的加速器输入信号 类型选择CONT DRVR OC驱动接触器开路3,1Cycle KSI 循环KSI2）无PWM输出.3） 主接触器开路1）接触器线圈短路MAIN CONT3 21Cycle KSI1） 无PWM输出1）主接触器粘连主接触器粘连

28、”循环KSIp2） 接触器开路2）主接触器驱动短路3）“ CONTACT CNTRL ” 接触器控制参数未正确 设置PRECHARGEFAULT预充电故障3,3Cycle KSI 循环KSI1）尢PWM输出2）主接触器开路1) 控制器损坏2) Exter nal short, or leakage path to B- on exter nal B+ conn ecti on 外部短路，或者外部B+ 与B-短路MAIN CONTDNC主接触器不吸合3,4Cycle KSI 循环KSI1）无PWM输出2）主接触器开路1) main con tactor tips not connected.主接

29、触器接 线未连接2) Open cable to/fromcon tactor termi nals接触器端电缆线开路3) “ CONTACTCNTRL ”接触器控制 参数未正确设置LOW BATTER YVOLTAGE电池电压低4,1Tested battery voltage exceeds un dervoltage cutback threshold 测试电池电压，并 让电压大于低压关 断临界值1）电流极限减小1）电池电压 < 最低关断电 压2）Corroded battery terminal电池接线端腐 蚀3）电池或控制器接线端松 动OVERVOLTAGE过压4,2测试电池电

30、压，并 让电压小于过压关 断临界值1） 无PWM输出1) Battery voltage > overvoltage shutdow n threshold电池电压 > 过 压关断临界值2) 在充电时操作THERMALCUTBACK 关断温度4,3Tested temperature <85 C and >-25 C 工作温度<85 C并>-25 C1) reduce curre nt limit whe n over temperature 当过温 时电流极限减小2) reduce curre nt limit to 50% whe n un der te

31、mperature 当低温时电流极限减小到 50%1) 温度 >85 C 或 <-25 C2) Excessive load on pump motor泵电机超 负荷工作3) Improper moun ti ng of controller控制器散热 底板安装不当4) Operati on in extreme environments 在恶劣 环境下工作5) 温度传感器损坏编程器 编程器菜单序号参数范围默认值级别调整幅度含义1TEMP CB SETPT过温关断设定值025562Factory1过温关断设定值2TEMP CB RATE过温关断率0202Factory1过温关断率3

32、CURRENT CALIB 电流校准0255128Factory1电流校准4MAIN C/L(x10A)主干线电流极限206060OEM248V180VMai n curre nt limit value. The parameter sett ing multiply 10 equals the actual curre nt limit value.主干线电流极限值。此参 数设置为乘以10相当于实际电 流极限值5OVERCURRENT HI 过流反馈上限0.0V5.0V4.0VFactory0.1VOver curre nt feedback upper limit过流反馈上限6OVERC

33、URRENT LO过流反馈下限0.0V5.0V3.0VFactory0.1VOver curre nt feedback lower limit过流反馈下限7SS1 SPEED速度选择10%100%25%User1%Speed Select 1 max. speed,as % PWM 速度选择 1最大速 度，PWM百分比8SS2 SPEED速度选择20%100%25%User1%Speed Select 2 max. speed,as % PWM 速度选择 2最大速 度，PWM百分比9SS3 SPEED速度选择30%100%25%User1%Speed Select 3 max. speed,

34、as % PWM 速度选择3最大速度，PWM百分比10SS4 SPEED速度选择40%100%25%User1%Speed Select 4 max. speed,as % PWM 速度选择 4最大速 度，PWM百分比11THRTL MAX SPD加速器最大速度0%100%25%User1%Throttle max. speed, as % PWM 加速器最大速度，PWM百分比12MINIMUM SPEED最小速度0%50%0%User1%Minimum speed, as % PWM最小速度，PWM百分比13ACCEL RATE 加速率0.2s 3.0s1.0sUser0.2sAcceler

35、ati on rate, in sec onds 加速率，以秒为单位14SS ADD MODE 速度选择增加模式ON/OFFONOEMAdd Mode for speed select switch. ON (add mode) or OFF (first-on mode)速度选择幵关幵(增加模式)为增加模式或关 (第一模式)15FINAL ADD MODE最终增加模式ON/OFFONOEMAdd mode for final SS and throttleON(add mode) or OFF(first-o nmode)最终速度选择和加速器幵(增加模式)为增加模式或关(第一模式)16THR

36、TL FAULT加速器故障ON/OFF1 1OFFOEMThrottle fault detect: ON(e nable throttle fault detect) orOFF(ig nore throttle in put) 加速器故障检测：幵(允许检测 加速器故障)或关(忽略加速器 输入)17THROTTLE TYPE加速器类型030OEM10: 0- 5k Q , 2-wire rheostat1: 5k Q -0, 2-wire rheostat2: sin gle-e nded 0-5V in put3: Sin gle-e nded 3-wirepote ntiometer (

37、1kQ to 10k Qran ge)0:0-5K Q两线电位器1:5K Q-0两线电位器2:单端0-5V输入3:单端3线电位器(1 k Q至U10 k Q范围内）18THRTL DEADBAND加速器死区4%90%10%OEM1%Neutral deadba nd, as % of throttle ran ge 加速器死区，加速 器百分比范围19THROTTLE MAX加速器最大值10%100%90%OEM1% of throttle moveme nt at which 100% output occurs 当 加速器转动到100%时的输出20THROTTLE MAP加速器特征曲线20%

38、80%50%OEM5%Throttle map modifies the resp onse to a throttle in put 加速器输入时加速器特征曲线适时响应21SS1 LIFT LOCK速度选择1上升锁止ON/OFFOFFOEMLift Lockout for SS1: ON (en able lift lockout) or OFF (disable lift lockout)上升锁止SS1 :幵(使 能上升锁止)或关(关闭上升锁 止)22SS2 LIFT LOCK速度选择2上升锁止ON/OFFOFFOEMLift Lockout for SS2: ON (en able li

39、ft lockout) or OFF (disable lift lockout)上升锁止SS2 :幵(使 能上升锁止)或关(关闭上升锁 止)23SS3 LIFT LOCK速度选择3上升锁止ON/OFFOFFOEMLift Lockout for SS3: ON (en able lift lockout) or OFF (disable lift lockout)上升锁止SS3 :幵(使 能上升锁止)或关(关闭上升锁 止)24SS4 LIFT LOCK速度选择4上升锁止ON/OFFOFFOEMLift Lockout for SS4: ON (en able lift lockout) or

40、 OFF (disable lift lockout)上升锁止SS4 :幵(使 能上升锁止)或关(关闭上升锁 止)25THRTL LIFTLOCK加速器上升锁止ON/OFFOFFOEMLift Lockout for throttle: ON(en able lift lockout) or OFF (disable lift lockout)加速器上升锁止：幵(使能上升锁止)或关(关闭上升锁止)26LOCKOUT TYPE锁止类型030OEM10: Low level for lockout, high level or float for not lockout;1: high level

41、 or float for lockout, low level for not lockout;2: high level for lockout, low level or float for not lockout;3:low or float for lockout, high level for not lockout0:低态为锁止，咼态或浮动的 为未锁止；1:咼态或浮动的为锁止，低 态为未锁止；2:咼态为锁止，低态或浮动 的为未锁止；3:低态或浮动的为锁止，高 态为未锁止27PRECHARGE预充电ON/OFFONOEMCombi ne with CONTACT CNTRL to

42、en able/disabledetail使用接触器控制允许/禁止预充电；详见表 7.1.128PRECHARGE DLY预充电延时01000ms380msFactory10msPrecharge delay time after powered on, in ms.通电后预充电延时，单位毫秒29STARTUP LOCK 启动锁止021OEM1012012no startup lockout; KSI-type startup lockout;In terlock-type startup lockout 无启动锁止钥匙输入型启动锁止互锁型启动锁止30CONTACT CNTRL 接触器控制ON

43、/OFFONOEMON: con tactor is con trolled by con trollerOFF: con tactor is not con trolled by con troller幵:接触器由控制器控制 关:接触器不由控制器控制31CONT PULL IN 接触器牵引电压1.18.060.0V48VDC2.30100V80VDC1.48.0V 48VDC2. 80V80 VDCOEM1. 0.5V 48V DC2. 1V 80VDCCon tactor pull in voltage 接触器牵引电压32CONT HOLDING 接触器保持电压1.12.060.0V48V

44、DC2.20100V80VDC1.48.0V 48VDC2. 80V80 VDCOEM1. 0.5V 48 VDC2. 1V 80VD CCon tactor hold ing voltage 接触器保持电压33SS4 DELAY速度选择4延时0.0s 60.0s0.0sOEM0.5sPWM output shutoff delay whe n SS4 switch is off, in sec on ds.PWM当SS4幵关为关时输出幵 关延时，单位秒34INTERLOCK DLY互锁延时0.0s 60.0s5.0sOEM0.5sPWM output shutoff delay whe n

45、In terlock switch is off, in sec on ds.PWM当互锁幵关为关时输出幵 关延时，单位秒35LOVOLT CUTBACK 低压关断1. 32.0V42.0V48VDC2. 54.0V70.0V80VDC1. 36.0V 48VDC2. 60.0V 80VDCOEM0.5VLow voltage cutback 低电压关断36LOVOLT CB RATE低压关断率0203OEM1Low voltage cutback rate 低电压关断率37LOVOLTCUTOFF深度欠压切断1. 29.0V36.0 V48VDC2. 49.0V60.0V80VDC1. 32.0V 48VDC2. 53.0V80VDCFactory0.5VDeep un der voltage cutoff 深度欠压切断Monitor Me nu监视菜单序号Parameter 参数Level级别Expla nati on解释1HEATSINK TEMP 底板温度UserHeats ink temperature, i n°c底板温度，单位摄氏度2CAP VOLTAGE 电容电压UserVoltage at con troller 控制器B+