焊线参数最佳化专题研究

1、焊线参数最佳化之研究专题成员：胡鸿生经理赵一虎主任蔡大川课长陈俊源先生一、选题理由此产品为制程能力不足之老问题，因此希望能藉由此次学习DOE的机会进行诸项试验，期能从各项实验数据之比较，确定焊线机台之最佳参数，进而改善良品率及提升生产力。二、实验条件a.KAIJO FB-131 焊线机b.RHESCA PTR-1000 推力机c.SPT UTS-18B-C1-16XL 瓷嘴d.TANAKA M3 TYPE 金线、特性要因分析CALIEER4良运州不富疑n后妹晶片不良广用扇不日原场料不良|善教能定不引盟板谢蟹小宫第TIME不宜POST T1MF喘溺”良酒外解干兄L日就去SEARCHHEIGHT4

2、SSEARCH SPFF.Ti;型照SEARCHFUHCL-T：遑*十言*空在人骨操作不常JP FOBERTS为何钾掠不良四、实验因子筛选表US POWERUS TIME十CSEARCH FORCE十D温度十FSEARCH HEIGHT十GSEARCH SPEED十HPRE TIME十IPOST TIME十J压板US CALIB十K金线心片支架人员操作教育训练认识系统* 1.凡是属于母数之小要因请打其余打*2.技术力筛选请用符号表示：十）（弓| （雨五、第一阶段直交配置（2N）1.因果水平对照表因子我琥水率交互作用12B*g FORCEAAlA2-4US POWERBBlB2Y<<

3、US TIMECClC2SEARCH FORCEDDID2温度FFlF24SEARCH HEIGHTGG1G2SEARCH SPEEDHHlH24PRE TIMEI12CHANG TIME. *我J2CHANG DELAYKKIK2.注意：两水平是否符合两极化原则2.点线图六、（L16）直交配列表列号NO123456789101112131415111111111111111121111111222222223111222211112222411122222222111151221122112211226122112222112211712222111122221181222211221111

4、2292121212121212121021212122121212111212212112122121122122121212112121322112211221122114221122121221121522121121221211216221211221121221七、实验指示书（16）ABC1F1H1J11312222211221122.13.311122211222222983.09163122112221178.22.2714111111111119.71.64155122111212278.72.0236211221221254.90.171472222221112117.75.

5、11282211212111112.92.929121212112120.91.27910121212112165.41.95611212121112242.90.21012121211121256.81.12513212122121112.70.44414211222212177.61.65715112212211244.50.22816112211222177.61.65BALL SHEAR:I11111111J111111DATAROW/COL12345678910111213141519.7111111111111111120.9211111112222222254.931112222

6、1111222277.6411122222222111112.7512211221122112242.9612211222211221144.5712222111122221177.6812222112211112265.4921212121212121256.8102121212212121219811212212112122121112.912212212121211212122.113221122112211221117.71422112212112211278.71522121121221211278.216221211221121221BALL SHEAR CPK:I11111111

7、J111111DATAROW/COL1234567891011121314151.6411111111111111111.2721111111222222220.1731112222111122221.6541112222222211110.4451221122112211220.261221122221122110.2271222211'I' 11,1 112222111.6581222211221111221.9592121212121212卜21.12102121212212121213.09112122121121221212.9122122121212112123.3

8、1132211221122112215.1142211221211221122.02152212112122121122.2716221211221121221BALL SHEAR:1B8977.56218977.56291.4987449.86286*A2425.56212425.56224.7211713.0698*H1685.10211685.10217.174458.91174*D1455.42211455.44214.833577.62197*AB1335.90211335.90213.615436.95080*F490.62251490.62255.0003932.20412J46

9、0.10251460.10254.6893352.03273C290.70251290.70252.9628211.08146e686.8175898.116788.26464St=17807.79t=91.7353F>=12.2*F>=5.59*BALL SHEAR CPK:B13.1769113.176949.4045548.3341*AB5.475615.475620.5298319.5014*BC2.14622512.1462255.5409067.03665A1.392411.39245.2205674.21442BK1.2202511.220254.5780263.57

10、281F0.688910.68892.5829131.58061CF0.61622510.6162252.3104311.30852C0.12602510.1260250.4725090.52672e1.86770.26671413.9247t=86.0752St=26.7103F>=12.2*F>=5.59*八、BALL SHEAR CPK 交互作用回应图1 .本回应图分析之交互作用为 AB贡献率为18.8%2 .因子组合比较表A1 B11.64+1.27+0.22+1.651.195A1 B21.95+1.12+2.02+2.271.84A2 B10.17+1.65+0.44+

11、0.20.615A2 B23.09+2.9+3.31+5.13.63 .交互作用回应图特性K九、BALL SHEAR 交互作用回应图1 .本回应图分析之交互作用为 AB贡献率为6.8%2 .因子组合比较表A1 B119.7+20.9+44.5+77.640.675A1 B265.4+56.8+78.7+78.269.775A2 B154.9+77.6+12.7+42.938.025A2 B298+112.9+122.1+117.7112.6753 .交互作用回应图1201004020B 1Al3H.G2SA2收因子JCROSS TABLE因子辑性簟一一一_.AB：CDFGHIJKABECB.R

12、CEC1 BALL SHEARA2B2D2H2A2B2保箸桂*埠宜献率%13497872.BALL SHEARCPKB2A2B2麋著率窠*直疏李4713解合疑隹修件A2B2,22口 2A2B2都箸因孑解析BALL SHEAR:Al=(lP.7-b20.>K4,5-h77.6+6 5.4+515.8+7E,7478.2)/&=55.225A2<54.Q+77l>lZ7M2.g+5g,ll2 9+122 1+117 7)/8=7.35*BK197+2 0 A54.好 77 5+12.7-+42.P+44, >77,6，有335B X65.4+5ti.3Si 112.

13、e+t221+117：7+7X73. Ty8=P 1235*D197+2。9+12.7+429 + 9/112g+7&.了十7&£D2-(54.Q+77&M4 577.fi+65,44 5+122.14117.7)/&=77.075,t,HHlP+20.i27H2+65.4+56,8+122 1+117.7)/57.275H2=( 54,9W7.6-M4 5+77.6+311,P+73.7+78.2yg=77.S*BALL SHEAR CPKB 1=(1,04+1.27+0,17+1.65+0,44+0.2f0.22+Ll55y 8=0.90B 2=(

14、1.35-1,124-3.0-2. ?+3,31+5.1 +2.02t2.27yE=2.7 2+交互作用解析：BALL SHEAR:A1B 1=(15.7-H20.P+44.577. S>4=M0,675A1B 2=(ffi.4b5S. 8+7 芯 74-7S.2)M=6P.775A IB 1=(54 .卅77.6+127+4 2 gy4=38,025A2B 2=(P&H12 9+122.1+117.7)/11VBALL SHEAR CPMAlBl=(1.64M,27+0.224-l ,fi5y4=1.195ALB 2=(1.55+1.12+2 02+2.27/4=1.E4A2B

15、 H0.17+1.65+0.44+0.2 泗=0.615A 2B 2-<3,0?i-2.9+3.31+5.卜一、第二阶段直交配置（3N）1.因子水平对照表因子代虢水举交互作用123B'g ForceAAlA2A3-4US Power Search ForceBDBlDIB2D2B3D34Search SpeedHHlr H2H312.点线图3.实验常数项MUS TimeC温度FSearch HeightGPre TimeIChange TimeJChange DelayK十二、L27313直交配列表列号No1234567891011121311111111111111211112

16、222222223111133333333341222111222333512222223331116122233311122271333111333222813332221113339133333322211110212312312312311212323123123112212331231231213223112323131214223123131212315223131223231162312123312231172312231123312182312312231123193132132132132203132213213213213132321321321223213132213321

17、233213213321132243213321132213253321132321213263321213132321273321321213132十三、实验指示书（27）1111111111111CPK911卜卜1111111111181.51.871021111222222222103.51.351331111333333333110.52.162141222111222333105.11.562651222222333111116.12.2866122233311122289.81.541171333111333222110.21.68248133322211133397.21.751

18、291333333222111111.82.31102123123123123118.21.14511212323123123187.41.181712212331231231296.51.481613223112323131297.22.4623142231231312123110.82.1715152231312123231109.32.432162312123312231115.62.6141723122311233121182.67271823123123卜123101.22.383193132132132132104.41.54203132213213213111.21.962521

19、313232132132190.91.3219223213132213321114.71.827233213213321132110.41.3518243213321132213111.51.720253321132321213114.51.812226332121313232195.12.79827332132121313289.11.89BALL SHEAR:1H930.31402465.15706.2927127.2091*D323.09402161.54702.185436.09415AB312.20814788.052031.055900.57475B229.90512114.952

20、51.555092.85367A45.37854222.689250.306943.56290e1034.8781473.9198959.7053t=40.6622St=2875.778F>=6.51*F>=3.74*St=5.892851BALL SHEAR CPK:1B1.95200720.9760039.6919829.7072*AB1.55908140.3897703.8705219.6216A0.36369620.1818481.805802.75404H0.33916220.1695811.683992.33772D0.26907420.1345371.335991.1

21、4833e1.409829140.10070244.4310t=55.5689F>=6.51*F>=3.74*BALL SHEAR:1A45.37851102.8555106.022104.6442B229.9051100.4555107.211105.8553AB169.6540107.4333101.311104.7774ABB142.5540101.2777105.811106.4335e157.2718106.8222105.522101.1776e95.48740102.2777104.366106.8777e217.1207100.5106.377106.6448e20

22、4.1918102.7777102.355108.3889D323.0940100.7111109.077103.73310H930.314096.67777106.033110.81111e44.36962104.8333105.888102.812e54.03185106.4777103.822103.22213e262.4051102.4888102.122108.911St=2875.778BALL SHEAR CPK:3AB0.3219181.9888881.741111.952224ABB1.2371622.1033331.978881.65e0.0063401.8266661.9

23、44441.911116e0.0584511.9444441.832221.905557e0.2938961.7822221.866662.033338e0.0197851.9322221.877771.872229D0.2690741.8977771.772.0144410H0.3391621.741.938882.0033311e0.1767181.8755551.805552.0011112e0.3696512.0588881.798881.8244413e0.4249852.0655551.768881.84777St=5.892851十四、第二阶段实验结论1.使用LSD手法期望找出操

24、作 WINDOW2.Ball shear 显著因子（*）HLSD=t（。e、a二t（14、0.01） =2.977 X 2.18381=6.5012由于H2与H3只差4.778小于LSD(6.5012),表示H2与H3相互差异不显著，但BALL SHEAR 特性值愈大愈好，所以选取H2与H33.BALL SHEAR CPK非常显著因子(*) BLSD=t( We、a)=t(16、0.01)=2.921*0.103312=0.30177B20.28444B3由于B2与B3只差0,28444 小于LSD(0.30177),表示B2与B3相互 差异不显著，但BALL SHEAR CPK 特性值愈大愈

25、好，所以选取B2与B34.最适条件：A:B ' g FORCE60100B:US POWER100120D:SEARCH FORCE60100H:SEARCH SPEED1214十五、第三阶段再现性实验实验条件:B'g FORCEAA1A3US POWERBB2B3US TIMECC1C2SEARCH FORCEDD1D3温度FF1F2SEARCH HEIGHTGG1G2SEARCH SPEEDHH2H3PRE TIMEI0CHANGE TIMEJ0CHANGE DELAYK0实验结果实验后81.2278.8271.556858改善前推力4n干口Min改善篌Two-Sample

26、 Analysis Results1.BALL SHEAR十六、检定统计IR939.SHEARIR939B.SHEARPooled115511552310Sample Statistics:Numbrer of Obs.81.765482.523882.1446Average125.1121055.96590.538Variance11.185432.495624.301Std. Deviation818181MedianDifference between Means=-0.758442Conf. Interval For Diff. in Means:(Equal Vars.)Sample 1-Sample 295Percent(Unequal Vars.)Sample 1-Sample 2-2.741881.2252308D.F.-2.742531.225651423.7D.F.Ratio of Variances=0.118481Conf. Interval for Ratio of Variances: 0PercentSample 1 v Sample 2Computed t statistic = -0.750022Sig. Leve