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1、实用标准文案Test Program试验程序发电机和主配电板A. Mooring Test 系泊试验1. Generator and Main Switchboard2. Motor and Starter 电动机和启动器3. Transformer 变压器4. Charging Device and Batteries 充电器和蓄电池5. Shore Connection Box 岸电箱6. Electrician Test Panel电工试验板7. Power and Lighting Distribution Box电力和照明分电箱8. Lighting 照明设备9. Auxiliari
2、es and Deck Machinery辅机和甲板机械10. Navigation Light 航行灯11. Signal Light 信号灯12. Radar 雷达13. Magnetic Compass 磁罗经14. Fog Whistle 雾笛15. Window Wiper 刮雨器16. Clear View Screen雨雪清除器17. PublicAddresser and Talk System 广播对讲系统18. Auto. Telephone自动电话系统19. Sound PowerTelephone System声力电话系统20. Radio Communication
3、Equipment 无线电设备21. INM-M卫通M站22. VHF Radio Telephone VHF无线电话23. GPS Receiver GPS 接收机24. NAVTEX Receiver NAVTEX 接收机25. EPIRB应急无线电示位标仪26. RadarTransponder 雷达应答器27. GMDSS UHF Radio Telephone 双向无线电话28. Anemometer and Anemoscope 风速风向仪29. Quartz Crystal Clock子母钟30. AV-AM-FM Equipment 天线共用器31. Fire Alarm Eq
4、uipment火警报警装置32. CO2 Release Alarm Device CO2施放才艮警装置33. Cold Provision Store Alarm 冷库呼叫34. Engine Room Group Alarm Device机舱组合报警装置35. General Alarm Device通用报警B. SeaTrial Test 航行试验1. Generator and Main Switchboard发电机和配电板2. Other Electrical Equipments其他电气设备3. Lighting 照明设备4. Radar 雷达5. Magnetic Compass
5、 磁罗经6. Auto. Telephone, SounderTelephone自动电话,声力电话精彩文档实用标准文案7. Public Addresser广播8. Radio Equipments无线电设备A. Mooring test系泊试验1. Main generator and main switchboard 1.1 General 总则The water resistance shall be as test load in principle (power factor=1.0). The instrumentinstalledin switchboard shall be u
6、sed for recording test data. The testapparatususing in interruptingsimulate test of switch shall be provided bymanufactory. The test shall be done mainly by manufactory and the shipyard shall cooperate with them.原则上利用水电阻作为试验负荷(功率因数 =1),以配电板上配备的仪表,作为记录试验数据用,以制造商自带的测试仪器做开关的分断模拟试验,以制造商为主,船厂配合。1.2 Runni
7、ng test运行试验The generator shall run in the following condition continuously and the various parameters shall be recorded.发电机在下列工况下连续运行,并记录各项参数。Load: 25% of rated power 15min50% of rated power 15min 75% of rated power 30min 100% of rated power 120min 110% of rated power 30 minThe each part temperature
8、 of generator shall be measured by thermometer during test. The each part of generator should not exist exceptional temperature hoist.试验用温度表测试发电机各部分的温度,发电机各部件不应存在异常温升。1.3 Voltage characteristic test电压特性试验The voltage and frequency should be rated value when generator running with full load state. The
9、n the load shall be changed in the following order. The voltage of generator shall be measured in every state.发电机在全负载状态下,其电压和频率应为额定值。然后,其负载按以下顺序变化,在每一种状态下,测量发电机的电压。100% - 75% - 50% - 25% - 0% - 25% - 50% - 75% - 100%The voltage of generator should be adjusted automatically during load change. The di
10、fferential value between voltage of every point and rated value should not less than 2.5% of rated voltage.当负载变化时,发电机电压应能自动调整,每一点的电压与其额定值之差值应不少于额定电压的2.5%。1.4 Speed change test速度变化试验After generator running in full load or empty load for 15 minutes at least, then the load shall be changed in the follo
11、wing order. The voltage change scope shall be recorded.发电机在全负荷或在空载状态下运转至少15分钟后,其负荷按下述顺序进行变化,此时,记录电压变化范围。0%-50% 50%-100% 100%-0%In general, the instantaneous voltage should not less than 85% of rated voltage or not exceed 120%of rated voltage. The voltage should come back to +-3% of rated value less
12、than 1.5 second.通常瞬时电压不低于发电机额定低于的85%或不超过发电机额定电压的120%电压应在不超过1.5秒内恢复到额定电压+-3%范围内。精彩文档实用标准文案1.5 Parallel test (power factor: 1.0)并车试验When random two generators in paralleling operation and load change in scope of 20%-100% of single total power, or three generators are in paralleling operation, the diff
13、erential value between actual active power taken on by each generator and theoretic calculation value should not exceed +-15% of rated active power.当负荷在单机总功率约20%100地围内变化时,任意二台发电机并联运行时,每台发电机应承担50%勺负载,各发电机的实际承担有功功率,与其应承担负荷的计算值之差,不应超过额 定有功功率的15%Load transfer test without power cutshall be done as follo
14、ws. Two generators havebeen parallel running in power net. The third generator shall be paralleled running in power net, then unload the load of random generator of the two running in power net until it stop. The load shall be transferred to the third generator.不停电转移负荷试验,把第三台发电机并上电网(此时电网上已有二台并联运行的发电
15、机),然后卸去电网上二台中的任一台发电机的负荷,直至任一台停机,它的负荷平稳的转移到第三台发电机。1.6 Insulation resistance measure绝缘电阻测定The insulation resistance value shall be measured in the following points with 500V ohmmeter before and after fever heat test of generator, the value should not less than 1 M Q.发电机在进行发热试验前后,用500V MQ表在下述各点之间测量绝缘电阻
16、值,电枢回路与船体间励磁绕组与船体间空间加热器与船体间调速马达与船体间其值应不小于1兆欧。Between armature circuit and hullBetween excitation coil and hullBetween space heater and hullBetween governor motor and hull1.7 The action data and time in under voltage trip of generator air breaker shallbe determined by manufactory.发电机空气断路器的欠压脱扣试验,动作数据
17、由制造商决 定。1.8 Reverse power test of generator发电机逆功率试验The action data and time in this test shall be determined by manufactory and BV.动作数值与时间由制造商和BV商定。1.9 Over current interrupting test of generator main breaker (simulation method).发电机主开关过电流分断试验(模拟法)The action data and time in this test shall be determ
18、ined by manufactory and BV.动作数值与时间由制造商和BV商定。1.10 Preferential trip test (simulation method)优先脱扣试验(模拟法)The action data and time in this test shall be determined by manufactory and BV. The code and name of load air breaker for preferential trip shall be as follows: 动作数值与时间由制造商和BV商定。优先脱扣的负载空气开关的代号和名称如下
19、:Workshop distribution box机修间电力分电箱Galley distribution box厨房分电箱Monitor room A/C control panel 监视室空调器 Accommodation A/C compressor control panel舱室空调控制板1.11 Shore power supply interlock test岸电连接连锁试验The interlock reliability between shore power supply breaker MCB SS and generator精彩文档实用标准文案breaker ACB G1
20、, G2, G3 and mooring generator breaker HG in main switchboard shallbe approbated.在主配电板上用于连接岸电的MCS(SS疗发电机的ACB(G1/G2/G3)和停泊发电机的HG开关之间,连锁可靠性应得到认可。When the breaker of four generators is turned on, the shore power supply breakerMCB SS could not close at the same time.当4台发电机的任意一台的空气开关处于接通位置时,在主配电板上岸电供电用的断
21、路器MCB S邻能合上。1.12 Interlock test between main generator, harbor generator and DC 24V emergencystorage battery 主、停泊发电机与 24V应急蓄电池的连锁试验When failure of main generator and harbor generator, the DC 24V emergency storage battery shall be discharged automatically, the DC 24V emergency lighting of each escape
22、 and passage shall be lighted up. The DC 24V emergency lighting shall be gone out when generator comes back. 当主发电机、停泊发电机均失电时,应急蓄电池 24V自动 放电,即各逃生口、通道处的24V应急照明自动燃亮;当发电机恢复供电时,24V应急照明自动熄灭。1.13 Interlock test between main generator and harbor generator主发电机与停泊发电机连锁试验2. Motor and starter电动机和启动器2.2 Work tes
23、t工作试验The running test of every motor should be done.每一台电动机应进行运转试验This test shall be carried out according machinery and outfitting test outline. The test parameters such as current and voltage of motor and insulation resistance shall be recorded during test. The wire connection, motor turning, rotat
24、ing speed and noise should also be checked.此项试验按照机械和晒装部分的试验大纲进行。试验时,记录电 动机的电流、电压以及绝缘电阻等参数。导线连接,电动机转动方向,转速和噪声也应检查。2.3 Emergency stop test 紧急停止试验Whenpushing emergency stop button, the breaker in following table should be tripped.当紧急停止按钮按下时,下表中的断路器应脱开。Accommodation A/C compressor control panel舱室空调器控制板G
25、alley room A/C control panel厨房空调器控制板No.2 power distribution box 2 号电力分电箱Monitor room A/C control panel监视室空调器No.3 ER group starter 3 号机舱组合启动屏Accommodation fan G/S panel舱室通风组合启动屏Accommodation fan D.P.舱室通风机分电箱2.4 The following equipments and system need to be carried out service test:全船水泵、油泵、风机锚机、系泊绞车、
26、起货机、皮带输送机机修设备(车床、砂轮、电焊机)列设备和系统需进行效用试验a. all water pump, oil pump, fan of the shipb. windless, winches, crane, belt conveyorsc. workshop equipment (lathe, grinder, welder)d. all refrigerator全船冰箱e. air condition system 空调系统f. galley room electrical equipment厨房电气设备g. washing machine 洗衣机h. D.O pump, L.O
27、 pump, air compressor, oily water separator, fresh water pressure精彩文档实用标准文案set, hot water tank, sewage treatment plant, L.O purifier, D.O purifier, MGPS.油泵、滑油泵、空压机、油水分离器、淡水压力柜、热水柜、生活污水处理装置、滑油分油 机、柴油分油机、防海生物装置。3. Transformer 变压器Insulation resistance between primary coil hull should be measured by a D
28、C 500V megger. 付边线圈对地的绝缘电阻。Check the correctness of phase sequence.Change over test for both transformers. 2and hull and between secondary coil and用直流500V兆欧表测量原边线圈对地和检查相序的正确性。台变压器转换试验Measure the voltage and current of primary and secondary sides under the actual working condition. 在实际工作状态下,测量变压器初级和次
29、级的电压和电流。4. Charging device and batteries 充电装置和蓄电池Charging and discharging test充放电试验Check the operating accuracy of indicator and instrument.检查指示灯和仪表工作的准确性。5. Shore connection box 岸电箱Carry out on-off test of the shore switch, and check the phase sequence indicating function of shore connection box.进行
30、岸电开关的通断试验并检查岸电箱的相序指示功能。6. Electrical test panel 电工试验板Inspect the function of switches, indicators, sockets and instruments on the test panel.检查试验板上的开关、指示灯、插座和仪表的功能。7. Power and lighting distribution box电力和照明分电箱7.2 On-off test of each circuit switch.进行各分路开关的通断试验。7.3 Check the correctness of each circ
31、uit facility according to the drawing.按分电箱内附图纸,检查分路设备的正确性。7.4 Measure and record the insulation resistance of power and lighting distribution box in hot state.测量并记录电力和照明分电箱的热态绝缘电阻Mould breaker or separator inside main switchboard, emergency switchboard as well as power and lighting distribution box
32、should be disconnected. Measure the insulation resistance of each insulation part to earth by means of a 500V megger (electric apparatus connected can be disconnected).把主配电板、 电力、 照明分电箱内的开关或隔离开关分断,用500伏兆欧表测量所有绝缘极对地之间绝缘电阻(可将电气用具分断)。7.5 Measure and record the insulation resistance in hot state of every
33、 branch circuit of power and lighting distribution panel (not include motor and control device and small electric heater).测量并记录电力和照明分电箱各分支线路的热态绝缘电阻(不包括电动机和控制设备、小型电热器等)。8. Lighting 照明设备8.2 Check the installing completeness of lamps and accessories in all spares and the correctness of terminal mark on
34、 the basis of the lighting system drawing. And they should be in good condition.按系统图检查所有部位的灯具、属具、电热设备安装的完整性及接线端标记的正确性,它们应处于良好的工作状态。8.3 Service test效用试验精彩文档实用标准文案Supply the power and make sure that light and electric heater work well.通电后确认所有灯具及电热器工作良好。9. Auxiliaries and deck machinery辅机和甲板机械Running t
35、est for motor should be carried out with others specialties.配合其他专业进行电动机效用试验9.2 Before and after running test the insulation resistance of each motor shouldbe measured in cold and heat state and their values should be not less than 1 MQ.在运行试验前、后测量各电动机的冷、热态绝缘电阻,并记录其值不低于1兆欧。9.3 Measure and record the s
36、tarting and operating current under the actual service condition.在实际运行状态下,测量并记录电动机的启动电流、工作电流。9.4 Check the reliability of interlock device, signal, alarm equipment and safetyprotection of each control equipment.检查各控制设备中的连锁装置,信号报警装置及安全保护工作的可靠性。9.5 satisfactory operation of remote start and stop funct
37、ion, automatic start and stop function and low pressure automatic changeover and program start function of electric equipment should be confirmed.对于遥控起/停功能、自动起/停功能、低压自动转换和程序启动功能的电气设备应确认它们的工作良好。10. Navigation light 航行灯10.2 Check the installation of the navigation light according to the drawing.按系统图检查
38、航行灯安装的正确性。10.3 Turn on all the navigation lights,and check the function and the correctnessof each switch on the navigation light board.接通所有的航行灯,分别检查航行灯控制板上每个开关的功能和准确性。10.4 Check the fault alarm function of each navigation light.检查每一航行灯的“故障报警”功能。10.5 220V AC and DC24V source to be supplied from MSB
39、and CHP, test and check the reliability of power change over. AC220V和 DC24V分另来自 MS手口 CHP 试验和检查电源转换的可靠性。11. Signal light 信号灯12. Radar 雷达12.2 check the power supply of radar, and measure the voltage of power supply.雷达电源检查,测量电源电压。12.3 verify that the antenna-turning units synchronize with the scan line
40、 turning of display.检查天线旋转单元和显示器扫描线旋转的同步性。12.4 check the accuracy of distance and azimuth when radar is surveying the object.检查雷达测量目标的距离和方位的准确度。12.5 check that the interface of input signal is correct for GPS.检查卫星导航仪信号接口的正确性。13. Magnetic compass 磁罗经13.2 verify magnetic compass has been installed com
41、pletely and accurately.检查磁罗经安装的完整性和正确性。13.3 check the lighting function inside the magnetic compass.检查磁罗经内部的照明功能。13.4 check the fixing position, lighting condition and definition.检查安装位置、精彩文档实用标准文案照明条件和清晰度。14. Air whistle 雾笛14.2 make function test for air whistle system.对号笛系统进行功能试验。14.3 release signa
42、l controller, and check the reliability of releasing unit.鸣放号笛,检查施放装置的可靠性。14.4 automatic signal controller should be made releasing test.进行自动号笛施放试验。14.5 verify that signal controller is connected with emergency general alarm reliably.检查号笛与通用报警间联系的可靠性。15. Window wiper 刮雨器15.2 main function主要功能After a
43、dopting the above equipment, the wheelhouse will have a bright visual field in despite of rainy, foggy or snowy weather.上述设备采用后能使驾驶室在下雨天、雾天、下雪天有一个明亮的视野。15.3 testing contents试验内容Check the equipments have been installed perfectly and exactly.检查设备安装的完整性和正确性。Window wipe test: after turning on the power
44、supply, select the minimum speed in order that scrub brush of window wiper can move smoothly.舌U雨器试验: 接通电源,选择最小的速度使刮雨器平移。Whenselecting the various speeds, scrub brush should have a flexible and free motion. In addition, it can be contacted with the window compactly.在开关箱上选择不同的速度进行试验,刮板平移应该活络、自由并和玻璃紧密接
45、触。16. Clear view screen 雨雪清除器Switch on the power, select minimum speed in order to run the clear view screen.When selected different speed, clear view screen shall have a steady running and equable running speed. 接通电源,选择最小的速度使雨雪清除器运转,运转应平稳,速 度应均匀。在开关箱上选择不同的速度进行试验。17. Public addresser and talk back s
46、ystem广播对讲系统17.2 Including the following sections:装置所包括系统:-public addresser system广播系统-talk back system对讲系统17.3 Testing contents试验内容Check that system has been installed perfectly and correctly检查系统安装的完整性和正确性。Make function test for public addresser.进行广播功能试验。Testing the remote control function in contro
47、l room在控制室进行遥控功能试验。Carry out the talk back function in monitor room, CO2 room.进行监视室、CO2K 等处对讲功能试验。Check interacting function between public addresser system and general alarm system.检查广播系统和集合报警系统的联动功能。18. Automatic telephone 自动电话19. Sound power telephone 声力电话Check that the calling light and bell of
48、sound power telephone is in normal working精彩文档实用标准文案state.检查声力电话呼叫灯和铃的工作情况。20. MHF/HF radio communication equipment MHF/HF无线电设备20.2 Main function (this system is perfectly suit to GMDSS rules.) using MF/HFchannel, carry out SSBcommunication from ship-to-ship and ship-to-shore. (The voice communicati
49、on shall be carried out by handset.)主要功能(本系统完全符合GMDSS要求)。用MF/HF频道进行船和船、船和岸台之间的SSB通信。(用手持式话筒进行通信)20.3 Testing contents 试验内容Check the MF/HF radio communication equipments are installed perfectly and accurately.检查中高频无线电设备安装的完整性和正确性。Measure the insulation resistance of antenna, it is not less than 10 MQ
50、 under thedry climate. 测量天线的绝缘电阻:干燥气候时不小于10兆欧。Check the power supply, radio distribution box and the charging and discharging of battery are worked well.检查电源装置、无线电分电箱、蓄电池充放电工作情况。Check the power output of transmitter, and verify the listening effect of receiver.进行发射机功率输出检查和接收机收听效果检查。According to the
51、requirement of owner, service engineer shall set frequency andsystem configuration in terms of operation and maintenance manual.根据船东需要,由服务工程师根据操作维修手册,注入许可频率和改变系统设置。Initial radio survey is to be carried out.进行初始无线电检验。The above function tests are carriedout and submitted by cooperatingwith serviceprov
52、ider.以上功能由服务商配合试验并提交。21. INM-M卫星通讯M站22. VHF radio telephone VHF无线电话After inputting the DSC code, carry out DSC calling. (Also calling each other by both VHF/DSC)输入本船 DS加后进行DSC呼叫,(也可以用二台船装VHF/DSCS相呼叫)。On the working channel, check the communication among all units, the voice shouldbe clear. Moreover,
53、 test the priority function to 16 channels.在工作频道上进行通话效用试验,话音应清晰,对 16频道通话优先功能进行试验。Check the watch function of VHF 70 channels.检查甚高频 70 频道值班功能。Under DSC working condition, verify the edit, storage, sending and receiving forthe document are worked well. 在数字选呼(DSC工作状态下,进行文件的编辑、储存、 发射和接收试验。Service engine
54、er shall carry out self-test according to operation and maintenance manual.由服务工程师根据操作维护手册进行自检试验。23. GPS receiver GPS 接收机24. NAVTEX receiver NAVTEX 接收机Utilizing the text of telegram received recently, check the actual receiving status.利用最近收到的电文,检查接收机的实际接收情况。25. EPIRB应急无线电示位标仪25.2 Main function 主要功能Tr
55、ansmit the distress signal to satellite and airplane. Frequency rang: 406 MHZ121.5 MHZ.可以向卫星和飞机发出遇险信号。频率范围:406 MHZ121.5 MHZ。25.3 Testing contents 试验内容Check the installation position and quality for EPIRB.检查应急无线电示位标仪安精彩文档实用标准文案装的位置和质量。Check the cell equipped in EPIRB, guarantee it is within the perio
56、d of validity.检查应急无线电示位标仪配备的电池,应在有效期内。Check the valid date of hydrostatics.检查静水压力释放器的有效期。Check the operation of test equipment. If nottransmitting the signal, it shall bestill worked normally.检查装置的操作,在不发射信号的情况下应工作正常。26. Radar transponder雷达应答器Check the radar transponder located in the doorway of cont
57、rol room should be installed correctly.检查雷达应答器在控制室门口的安装情况。Check the cell equipped in radar transponder should be in the period of validity.检查雷达应答器所配的电池应在其有效期内。27. Two way radiotelephone双向无线电话Check the date of production and the period of validity for lithium battery.检查机内锂电池的生产日期及有效期。Check the function of the charger.检查充电器的功能。Test the actual effect for communication.进行实效通话试验。28. Anemo
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