qualitycontrolplan质量控制计划

1、Quality Control Plan质量控制计划1. Quality policy质量方针The policy aims at satisfying our customer by way of initializing an updated quality man ageme nt and sticki ng to the top requirement of quality first in an attempt to achieve an elite project fin ally 坚持“质量第一”的原则，确保质量体系有效运行，向业主提供满足合同与标准要求的 产品。2. Quali

2、ty objective质量目标Provide our customer with products in full li ne with releva nt con tract and stan dard by way of strictly con formi ng to quality con trol procedure and inten sifyi ng avoiding comm on quality faults to be sure of an effective operation of the quality assuranee and quality control s

3、ystem, achieve a zero quality accident rate and realize good project construction quality.坚持质量标准，严格质量控制程序，加大质量通病治理，实现质量事故为零，确保工程质 量优良，争创优质工程。Try hard to finish the project in an excellent way努力以如下目标完成项目：(1) Qualification rate for unit project： 100%单位工程质量合格率：100%(2) Choiceness rate for unit project：

4、above 95%单位工程质量优良率：95%以上(3) Qualification rate for inspection items with allowable tolerances： above 95%允许项目测点合格率：95%以上(4) Qualification rate for measure of location by self-inspection： above 95%定位测量口检合格率：95%以上(5) Qualification rate for radiographic test (not including testing weld joints reworked)

5、above 95%焊缝拍片一次合格率：95%以上(6) Quality accident rate: 0质量事故发生率为零(7) Mission success rate for one-time commissioning: 100% 试车一次成功率100%3 Quality Assuranee System and Function质量保证体系and Structure建立质量保证体系组织机构Establish quality assurance and effective quality con trol system before con struct! on in order to

6、ensure the realization of construction quality objective. (As for system organizationz see the Chart attached herewith).为确保工程施工质量达到既定目标及在施工过程中工程质量得到有效控制，在工程开工前 建立本工程的质量保证体系，质保体系组织机构如下图。OA/OC managerConstruction managerFull-time inspector4. Work-Post Responsibility质量体系人员职责of Project Manager项目经理职责Orga

7、nize and establish the quality system and put it into effective operation. Supervise and inspect the responsibility and authority limit of relevant department and responsible person of the Project Departme nt to maintain that the project quality meets releva nt stipulati on and requirement Be fully

8、responsible for construction quality of the project and have responsibility to FW负责组织建立健全项目质量保证体系，并釆取措施，确保质量体系持续、有效、实际地运 行，在工程质量和质量管理上代表公司经理直接向FW负责。Be responsible for optimizing resources, which are adequate for the need of construction field, st re ngtheni ng in specti on such as prepari ng more in

9、 spectors, in spection tools and equipment, increasing inspection frequency, intensifying quality control in project construction.负责组织项目资源优化配置匸作，确保满足施工现场需要，加大检査、试验人员、设备、 器具的投放，增强质量控制手段。Organize construction strictly as per the requirement of Construct!on Organization Planning, be familiar with const

10、ruction quality state in a timely and accurate way, intensify management in self-supervision, self-control and self-inspection, organize internal joint quality inspection during any necessary construction stage, and support joint quality inspection organized by FW and/or other quality inspection dep

11、artments.按施工组织设计组织施工。及时、准确掌握工程质量动态，加强施工过程口管、口控、白 查管理力度，并在施工各阶段适时组织联合质量检查：积极配合FW和技术质量监督部门 组织的质量大检查，对存在问题彻底整改。Organize the work named as 3 inspections and 4 confirmations, ensure project interim acceptance, quality service during commissi on ingz and after service 组织三査四定”工作，保证实现高标准中交，在试车及保运阶段提供优质服务。Or

12、ganize maintenance and return investigation to project quality, undertake that the newbuilt units run in a quiet, stable, persistent, full-loaded and excellent way.组织工程质量回访及保修工作，为装置“安、稳、长.满.优”运行提供一流的服务。 Responsibility of construct!on manager施工经理职责Be responsible for project construct!on and quality c

13、ontrol under the leadership of project man ager 在项目经理领导下，负责项目生产和质量工作。Be liable for checking and auditing construct!on schedules, coordinating construction and implement!ng project construction quality schedules负责审核、检查落实项目施工生产计划，组织协调项目施工生产，贯彻执行项目质量计 划。Attending routine meetings about quality.参加项目质量例会

14、。Be responsible for organizing quality inspection and tracing quality rectification.组织检查项目施工质量情况及质量整改落实情况。Organize project construction coordination meetings and timely deal with construction quality problems组织项目生产调度会，及时组织处理匸程质量存在问题。 Responsibility of QA/QC Manager总工程师职责Be mainly in charge of implem

15、entation of our Company quality policy, objective, and quality system document and be specifically responsible for arrangement of establishment and compilation of the Project Department quality system and quality system document with them being put into effective operation. Be in charge of the const

16、ruction quality within the authorized work scope代表项目经理行使质量管理和工程检验、试验等管理职权，负责组织编制质量体系运行 计划和项目质量控制规划。Supervise and inspect the quality activity, quality control work and releva nt coordination work made by the inferior departments主管项目质量体系的日常运行管理，组织落实各职能部门质量职责，协调各项质量管理 工作。Periodically summon the qualit

17、y work meeting in which the actual status on the quality work is analyzed and the experience is con eluded and the improveme nt measures are sought out in contrast with the weak link on the quality work领导项目质检组做好工程质量检验、试验控制工作，严格按报检程序实施工程质量确 认，按专业对质1:通病治理情况及考核结果进行确认。Be in charge of handling any qualit

18、y accident and putting an end to any practice neglecting the project qualit y. Whe n n ecessary, an in struct! on on redoing a job or halti ng a job for a good check-up shall be given with the quality appraisal and penalty methods to be impleme nted.负责组织召开工程项目质量例会，组织专业人员分析，处理质量信息，并针对存在问题 的原因组织制定纠正预防

19、措施，对措施实施的效果进行评价。Orga nize releva nt pers on nel to cooperate with releva nt pers on nel from the owner and/or FW and audit the quality management and quality system of the project.负责组织单位工程质量评定，做到质量评定与工程进度同步，在工程中交前及时组织质 检组做好质量初评工作，根据质量奖惩规定组织实施匚程质量奖惩。 Responsibility of Quality Control Department质量控制经理

20、Organize professional personnel to control, inspect and accept construction quality, take measures to realize the project construction quality objective 组织项目专业人员对分管项目实施全过程质量控制和验收，实现项目工程质量目标。Be responsible for working out quality schedules for the project construct!on and then put it into practice.负责

21、编制项目工程的质量规划，并组织实施。Be liable for taking measures to prevent unqualified products from being used, for marking identification, and for the inspection and management relating to records about project data and information.在施工过程中，负责采取措施，防止出现不合格品，负责对项目工程标识和可追溯性的 检查、管理工作。Participate in investigating, analy

22、zing and dealing with quality accidents.召集专业人员进行性质量检查，对发现的质量缺陷、隐患监督整改。参与质量事故的调 查、分析和处理。Be responsible for checking con structi on quality records and orga nizing releva nt work regarding unit projects like 3 inspections and 4 confirmationsz interim handover, after service, return investigation, qual

23、ity evaluation, auditing document used for project handover and summarizing quality control experience组织检查单项工程在实施中的质量记录，负责组织分管项目的“三査四定”、中间交 接、保运、回访、质量评定、交工资料审查和工程质量的总结工作。Assist project manager to control procurement document regarding materials supplied by subc on tractor, receivi ng check at handin

24、g over of materials, and to con trol unqualified materials.协助项目经理进行乙供物资采购资料的控制、进场物资的验证以及不合格物资的控制。Be responsible for tra nsportati on” stocki ng, packi ng, protecti on, ide ratification and records of materials.组织对物资的搬运、贮存、包装、防护及标识、可追溯性的控制。Be liable for quality management and supervision at construct

25、ion field.负责所管工程项目施工现场质量管理与监督工作。Be responsible for organizing and completing quality evaluation for unit projects.负责组织工程项目专业性质量、检查。负责组织完成有关部门进行项目单项工程质量评 定。 Responsibility of professional engineer 专业匚程师职责Be responsible for technical preparation under the leadership of construction manager.在施工经理领导下负责各

26、口专业施工过程中的前期技术准备工作。Be responsible for progress management and quality control of specialized construction.掌握本专业工程质量规程、规范以及验证标准，做好对工程项目施工质量监督检査。Familiarize with specialized design document and construction drawings, participate in design clarification and joint checkup of drawings, and raise questions

27、 in writing (if any). 参加工程施工阶段“共检点”分级划分和共检内容的检查实施。Participate in compilation of Construction Organization Planning and Construction Schedule.具体负责本专业施工阶段的进度、质量控制管理。参加施匸组织设计与施工方案的编制 工作。Participate in unpacking of equipment and materials at work site参加设备、材料现场的开箱检验。Report to construction manager if find

28、ing out serious construction quality problems.在施工中如发现重大质量问题，要立即向施工经理报告。Inspect construction quality and daily construction progress, help solve problems regarding tech no logy and quality during con structi on.负责按日检查施匸班组的工程进度完成和质量情况，协助解决在施工中发生的有关技 术、质量问题。Be responsible for inspecting item and part p

29、rojects, and for offering inspection notification to FW and/or local inspection department regarding concealed work and joint-inspection points.负责对分部分项工程进行检查，与质检员一道对隐蔽匚程和“共检”点进行报验。组织 施工班组按设计图纸文件要求和规范、标准进行施工，发现问题应及时处理。Be responsible for inspection and repair of executed work before completion of the

30、project.在中间交接过程中，负责本专业的“三查四定”工作。 Responsibility of quality inspector质检员职责Familiarize with regulations，codes and standards, do a good job in supervision and inspection of construction quality掌握本专业工程质量规程、规范以及验证标准，做好对工程项目施工质量监督检查。Participate in classifying, carrying out and inspecting joint-inspection

31、points.参加工程施工阶段“共检点”分级划分和共检内容的检查实施。Participate in quality inspection for specialized construction and urge construction teams to rectify defects if finding out any problems.参加对工程项目专业性质量检查，对发现的质量问题、缺陷或事故隐患进行收集、汇 总，提出整改意见，督促施工队、班组制定整改措施，限期整改。Participate in in vesting, an alyzing and handling quality a

32、ccide nts duri ng con structio n.参加工程施工阶段质量事故的调查.分析和处理。Participate in quality evaluati on for part projects, unit project and in dividual project.参加单位工程、单项工程和项目工程的质量评定。 Management system for quality system operation质量体系运行管理制度QA/QC manager, as a representative of project manager, shall organize work

33、as per the requirement Equality system operation schedule such as monthly interior checkup for quality system operation, regular quality meeti ng every mon th, specialized quality in specti on per week, and joint quality inspection executed by stages according to specific conditions. 项目总工程师代表项目经理按质量

34、体系运行计划组织质量体系运行管理工作，质量经理 协助总工程师做好各项具体管理工作，每季度组织一次项目质量体系内部审核；每月组 织召开项目质量例会；每周组织专业质量检查（周检）；根据工程进展情况适时组织阶 段性质量大检查。Regular quality meetings质量例会Project manager summons a meeting every month whose specific works shall be organized byQA/QC manager. The purpose of meetings is to solve problems in quality man

35、agement, construction quality and work process, to coordinate functional departments, to bring management responsibility into practice, to analyze quality problems and work out corresponding precaution measures and then put into effect 项目部每月召开一次质量例会，会议由项目总工程师主持，质量经理负责组织落实各项 具体工作。会议主要是解决质量管理、工程质量、工作程

36、序上出现的问题，协调各职能 部门之间的工作关系，落实管理责任，并针对质量问题进行分析，制定纠正及预防措 施，并严格贯彻实施。Weekly quality inspection周检Project Department organizes specialized quality inspection every week which includes executi on of Quality Schedule, con struct! on quality, con structi on records, detecti on for measureme nt in strume nt, qua

37、lity evaluation and treatme nt of comm on quality faults Inspection results shall be recorded in the format of inspection record for projectconstruction quality As for existing problems, rectification shall be brought into effect in time as per the requirement of requisiteon for quality rectificatio

38、n.施工项目部每周组织专业质量检查（周检），检査内容包括：质量计划执行情况、工程 质量、施工记录、检测（计量）器具、质量评定、质量通病治理情况等，检査结果以 工程质量检查记录形式做好记录，对存在的问题下发质量整改通知单随期整 改，并在项目生产调度会上或质量例会上进评，落实整改责任，实施考核与质量奖惩。 Specialized quality joint inspection 专业性质量大检査Quality joint inspection for different specialties like prefabrication of steel structure, prefabricati

39、on of piping, rigging equipment, installation of piping and equipment, package pressure test, pre-trial run of rotary equipme nt, and commissi on ingz shall be orga nized by QA/QC manager with the help of functional departments such as quality, safety, technology and comprehensive departmentsSpecial

40、ty Group and Management Group shall do the joint inspection” in detail Management Group is responsible for inspection of management procedures, responsibility executionz files and documents, and Specialty Group for in specti on of specialize con struct! on quality, con struction records and con firm

41、ation of joi nt inspection points.在工程施工各阶段，一般分为钢结构预制、管道预制，设备吊装，设备、管道安装，系 统试圧、单机试运、联动试车等，由项目总工程师组织质量、安全、技术、计调等职能 组进行专业质量大检查，检查分管理组和专业组，管理组负责检查管理程序、职责落 实、文件资料，专业组负责检查专业工程质量（施工难点、关键环节、隐蔽工程质 量）、施工记录（交、竣工文件、检试验状态记录、无损检测报告）口检及质量通病治 理、共检点确认情况等。 Management of quality assuranee system operation质量体系运行管理内容Qual

42、ity control during preparation for construction施匸准备阶段的质量控制Establish and perfect quality assura nee system for project con struct! on and its assurance measures, bring into effect quality control organization, and work out quality system operation schedule, quality control schedule （including treatme

43、nt schedule for common quality faults） and quality schedule建立、継全项目质量保证体系，完善质量保证措施，落实质量控制组织，制定质量:体 系运行计划、质量控制规划（包括质量通病防治计划）和质量工作计划。Compile Construction Organization Planning and Construction Schemes编制施工组织设计、施工技术方案。Organize professional technicians to familiarize design document and drawings, precisel

44、y understand design intent and participate in joint checkup of drawings and design presentatio n.组织专业技术人员熟悉设计图纸，准确领会设计意图并参加图纸会审、设计交底。Con firm project con structi on quality con trol points （A, Bz C） which shall be confirmed by FW. 确定专业工程质量控制点（A、B、C）,报FW确认。Prepare for con structi on equipme nt and ap

45、paratus which have bee n con firmed to be qualified.施匸机具、工艺设备、检测设备准备，确保检试验设备检定合格并有合格标识。Con firm conditi ons for welding material warehouse and valve pressure test.对焊材库、阀门试压等使用条件进行确认。Check qualification certificates of personnel and report to FW to confirmation.各类人员、施工资质审查，并报FW确认。Strengthen workers a

46、nd staff training and quality education.职工培训及质量教育。Con firm conditi ons for starting con structio n work.开工条件确认。Quality management during construction施工阶段质量管理Strengthen the management and distribution of equipment, materials and accessories, prevent low quality materials and equipment from entering c

47、onstruction field and protect all on-site materials from being damaged or lost.严格设备、材料、配件验收管理和发放，控制进入现场设备、物资质量，做好现场物 资的防护。Organize construction technology presentation, and ascertain construct!on procedures, methods, quality criteria, and requirement for self-inspection and inspection to be done by

48、others.组织施匸技术交底，明确施工程序、方法、质量标准和口检、报检要求。Perform quality inspection for construction working procedures as per the Quality Control Procedures or coordinate with external departments for inspection.按质量控制程序实施工序质量检查确认、报检、共检。Summon regular quality meetings every month and perform interior checkup for qual

49、ity system as the quality system operation schedule in order to gain enough information in quality management and construction quality and bring quality schedule into effect 每月定期召开质量例会按质量体系运行计划组织项目质量体系内部审核，掌握质量管 理工作和工程质量动态，落实质量计划，制定、落实纠正预防措施。Stre ng then con trol to comm on quality faults and un qua

50、lified products and perfect quality accident treatment measures加强质量通病预检预防控制，严格不合格品控制，按“三不放过”原则做好质量事故 处理工作。Monitor and control particular process and working procedures in a continuous way.对特殊工序或过程进行连续监控。Keep executing construct!on records and quality evaluation in pace with construction proceedi ng.

51、做到施工记录、质量评定与工程进度同步。Organize professional or stageby-stage major inspection and coordinate with FW, Quality Supervision and Inspection Station and/or local Labor Departments in joint inspection. 组织专业或阶段质量大检查，积极配合FW、质量技术监督部门和地方政府劳动部门 组织的质量大检查，对存在的问题彻底整改。Organize joint inspection according to pressure

52、test packages and handover system按试压系统、交工系统组织联合检查，做好系统质量确认工作。Quality management before ending of construction and during construction project accepta nee收尾、交工验收阶段质量管理Organize inspect!ng punch list and rectify thoroughly quality problems and potential perils.组织工程交工前的“三查四定”工作，彻底整改质量问题和隐患。Establish org

53、anization for trial run, ascertain responsibilities, organize a series of work like system pressure test, airtight test, flushing and blowing, and pre-trial run for equipment in a good way, keep in touch with FW, supervision unit and design unit in time to finish getting confirmed and preliminary ev

54、aluation in order to ensure successful interim handover, and transact interim handover certificate建立试运领导组织机构，落实责任，组织做好系统试压、气密、吹扫和单机试运等项 工作，及时与FW、监理、设计单位联系办理好确认工作，完成工程质量初评工作， 保证顺利中交，并办理“中间交工证书”。Establish a maintenance team with full category of workers adequate for skillful operation, which shall ser

55、ve during warranty period and be furnished with excellent maintenance apparatus, to coordinate with FW during commissioning and trial run with load, complete final quality grade con firmation and docume nt han dover and sign project accepta nee certificate.组建“工种齐全、机具配套、素质较高、服务周到”的保运队伍，配合FW做好联动 试车、投料

56、试车工作，按时完成工程质量等级最终核定和交工资料确认工作，办理交 工资料交接手续，签订“交工验收证书”。Deliberatively organize and arrange the work of warranty and return-investigation精心组织，做好保运工作，并按“工程保修书”做好回访、保修等项工作。5. Measures for quality control 质量控制措施To realize the quality objective, perfect quality assuranee system shall be built as per the reg

57、ulations from Compa nys ISO-9002 Quality Manual, and all releva nt man agement and work criteria shall be implemented. Furthermore, quality control shall be carried out in the whole process of construction.为保证质量目标的实现，工程项目将按照本公司ISO-9002质量手删的规定，建立 完善的质量体系，全面贯彻执行有关管理标准和工作标准，实行施工全过程的质量控 制，在施工准备、设备检验、原材料

58、供应、机械安装、试车及机械竣工各阶段进行系 统的质量控制。Coordinate with FW in receiving check and acceptanee of materials at work site协同FW,搞好现场物质交接、验收工作。Specialize inspectors shall be provided in order to carry out quality control for different working procedures, and quality control points shall be set As for the same discipline, each working procedure should be completed in order.按专业配备质检员，按质量