合同质量计划CNEN

1、目 录1.0 GENERAL概述12.0 ORGANIZE BASIS编制依据33.0 APPLICABLE SCOPE适用范围84.0 QUALITY TARGET质量目标85.0 QUALITY MANAGEMENT SYSTEM质量管理体系96.0 QUALITY RESPONSIBILITY质量管理职责117.0SITE ENGINEERING设计控制188.0 DOCUMENT CONTROL文件控制189.0 MATERIAL CONTROL材料控制2110.0QUALITY CONTROL PROCEDURE质量控制程序3011.0 STEPS/DESCRIPTION 步骤/方法

2、说明42112.0 CONTROL OF EQUIPMENT INSPECTION, INVESTIGATION AND TESTING检验、测量和试验设备的控制4313.0 RECORD FOR PERSONNEL员工记录4314.0 AUDIT/ SURVEILLANCE 质量审查/巡检4815.0 MASTER PIECE PROGRAM样板工程程序4851 / 52文档可自由编辑打印1.0 General概述1.1Description工程说明GAA project is a new project of BYC IPS, as the owner of BASFT-Yangtze c

3、hemical limited corp., Superior is Yangtze Petrochemical Engineering Surveillance Company Limited, SNEI as a construction party. Construction scope: Process piping, equipment installation (Rotating Equipm ent equipment, static equipment, storage tank prefabrication and installation), steel structure

4、, anti-corrosion insulation, electrical instrument扬巴精丙烯酸项目为新建装置，业主为扬子石化-巴斯夫有限责任公司，CTN为项目施工管理组，监理单位为南京扬子石化工程监理有限责任公司，施工方为中石化南京工程有限责任公司，施工范围为：工艺管道、设备安装（动设备、静设备、储罐预制安装）、钢结构、防腐保温、电气仪表。In order to meet the requirement of engineer management, GAA project management team has organized project quality plan

5、for BYC GAA project. This plan for BYC GAA project has a detail description on adjustment of job responsibility and work procedure.为适应扬巴精丙烯酸项目工程管理的需要，中石化南京工程有限责任公司扬巴精丙烯酸项目部编制了合同质量计划。本扬巴精丙烯酸项目合同质量计划对工作职责的调整、工作程序的变化有关要求做了相应的描述。1.2Distribution of contract workscope合同工作内容分解No.序号Work item工作名称Main partici

6、pation参与主体Work place工作场所remark备注1Rotating/staticequipm ent,storage tank and steel storage tank and steel structure pipe rack in stallation by contractor in work scope.工作范围中规定的应由承包商施工设备（动设备、静设备、储罐预制）钢结构安装SNEIGAA site GAA现场2Pricess pinping spiilp refabricating and etectin by contractor in work scope.工

7、作范围中规定的应由承包商施工的工艺管线预制安装SNEIGAA site GAA现场3Fire Flighting piping and equipm entinstallation constructed by contractor in work scope工作范围中规定的应由承包商施工的消防管线及设施安装SNEIGAA site GAA现场4Electrical and telecom communicaeion in seallation工作范围中规定的应由承包商施工的电气、电信安装SNEIGAA site GAA现场5In strum entsystem in stallation工作

8、范围中规定的应由承包商施工仪表安装SNEIGAA site GAA现场6All discipline materials supplied by contractor, such as civil, underground pipe, warm and ventilation, electrical, plot plan.土建、地下管道、暖通、电气、总图等专业工程中按照供货范围划分属于承包商供货的所有材料Suppliers of qualified 合格材料供应商Production company of material各材料生产单位Materials supplier qualificat

9、ions shall be checked by CTN then procured材料供应商资质由CTN审查合格后方采购7NDI inspection管线无损检测Third party第三方检测公司Third party physical and chemical lab第三方检测公司理化实验室Third party shall be evaluated and approved by project.第三方检测单位需由项目公司评价并批准1.3 contract quality communications合同质量通讯Contractor：Nanjing Chemical construct

10、ion CO. LTD 承 包 商：中石化南京工程有限公司ADD: 地 址：南京市栖霞区马群科技园马群大道3号 联 系 人：肖中山 职 务：质量经理 电 话： 传 真： 电子邮件：Contact：Xiao ZhongshanTitle：QA/QC ManagerTelephone: Fax: Email:2.0 Organize basis编制依据2.1.Contruction contract and related appendix项目合同及相关合同附件。2.2. ISO9001:2000Quality management system-requirements GB/T19002-19

11、94.idt ISO9002：1994 Quality management system, production, safety, and serviceISO9001:2000质量管理体系要求GB/T19002-1994.idt ISO9002：1994 质量管理体系、生产、安全和服务的质量管理模式。2.4. Construction drawings provided by WorleyParsons. WorleyParsons提供的施工图纸。2.5 Execution standard and code国家现行有关施工规范、标准；2.6SNET: QG/SE18.01-2010Qua

12、lity brochure and Quality system procedure；中国石化集团南京工程公司:QG/SE18.01-2010质量手册和QG/SE18.02-2010等质量体系程序文件；2.7SNEI: HSE management system中国石化集团南京工程公司：HSE管理体系文件；2.8SNEI: Corporate systems management中国石化集团南京工程公司: 企业管理制度2.9 Execution standard and code执行的规范标准2.9.1Standard of management管理体系标准质量管理体系要求 GB/T19001

13、-2000 Quality Management System Standards 质量管理体系基础和术语 GB/T19000-2008Fundamentals and vocabulary Quality Management System质量管理体系质量计划指南 GB/T 19015-2008 Guidance of Quality Schedule of Quality Management System质量管理体系项目质量管理指南GB/T19016-2005 Guidance of Project Quality Management of Quality Management Sys

14、tem2.9.2Standard of quality质量通用标准建筑气候区划标准 GB50178-93 Standards of Construction Climate Zoning 建筑工程施工质量评价标准 GB/T50375-2006Evaluation Criteria of Architecture Construction quality 建筑工程质量验收统一标准 GB50300-2001钢结构工程质量检验与评定标准GB50221-95 工业安装工程质量检验评定统一标准GB50252-2010石油化工设备安装工程质量检验评定标准SH3514-2001石油化工安装工程施工质量验收统

15、一标准SH/T3508-2011 工业金属管道工程质量检验评定标准GB50184-2011工业设备及管道绝热工程质量检验评定标准GB50185-2010Unified standard for constructional quality acceptance of building engineering建设工程项目管理规范 GB/T50326-2006 Specification of Project Management for Construction Projects建设工程文件归档整理规范 GB/T50328-2001 Documents archiving and finishi

16、ng Specification for Construction Projects化工建设项目施工组织设计标准 HG20235-93 Standards of Construction Organization and Design for Petrochemical Construction Projects建筑工程冬期施工规程 JGJ104-2011 Construction procedures during Winter for Architecture Projects工程建设交工技术文件规定 SH/T3503-2007Regulation of Technical Documen

17、t for construction completion of Petrochemical Industry Project石油化工建设工程项目施工过程技术文件规定 SH/T3543-2007 Provisions of Document Control Procedure for Petrochemical construction projects石油化工建设工程项目竣工验收规定 SH/T3904-2005 Provisions of completion and acceptance of Petrochemical construction projects石油化工安装工程施工质量验

18、收统一标准SH/T3508-2011 Unified standard of quality acceptance for Petrochemical construction Installation projects建设电子文件与电子档案管理规范CJJ/T117-2007 Specification of the construction of electronic documents and electronic records management工程建设施工企业质量管理规范GB/T50430-2007 Quality management practices for Engineer

19、ing construction enterprise 施工企业工程建设技术标准化管理规范 JGJ/T198-2010 Specification of engineering construction technology standardized management for Construction enterprise 建筑工程资料管理规程 JGJ/T185-2009 The management procedures of architectural engineering documents2.9.3 Foundation and foundation project地基与基础工程

20、建筑地基基础工程施工质量验收规范 GB50202-2002Code for construction and acceptance for foundation石油化工钢储罐地基与基础施工及验收规范SH/T3528-2005 Specification for the construction and acceptance of Petrochemical steel tank basement and foundation石油化工设备混凝土基础工程施工及验收规范 SH3510-2011Specification for the construction and acceptance of p

21、etrochemical equipment concrete foundation SH3510-20112.9.4 钢结构工程钢结构工程施工质量验收规范GB50205-2001 石油化工钢结构工程施工验收规范SH3507-1999 石油化工钢结构工程施工技术规程SHT3607-2011 钢结构高强度螺栓连接技术规程JGJ82-2010 建筑钢结构焊接技术规程JGJ81-2002 钢结构焊缝外形尺寸GB10854-892.95 机械设备安装石油化工工程起重施工规范SH/T3536-2011大型设备吊装工程施工工艺标准SH/T3515-2003 压缩机、风机、泵安装工程施工及验收规范GB502

22、75-2010起重设备安装工程施工及验收规范GB50278-2010石油化工立式圆筒形钢制储罐施工技术规程SH/T 3530-2011 立式圆筒形钢制焊接油罐施工及验收规范GB50128-2005 制冷设备、空气分离设备安装工程施工及验收规范GB50272-2010 机械设备安装工程施工及验收通用规范GB50231-2009 石油化工静设备安装工程施工质量验收规范GB50461-2008 石油化工往复式工程技术规定SH/T3141-2004 石油化工计量泵工程技术规定SH/T3142-2004 石油化工往复压缩机工程技术规定SH/T3143-2004 石油化工离心压缩机工程技术规定SH/T31

23、44-2004 现场焊接液体储罐规范SY/T0606-2006 压力容器焊接规程NB/T47015-2011 承压设备无损检测JB4730-2005石油化工施工安全技术规程SH3505-1999空冷式热交换器NBT47007-20102.9.6 工业管道工程压力管道安全管理与监察规定石油化工剧毒、可燃介质管道施工及验收规范SH3501-2011工业管道工程施工及验收规范(金属管道篇) GB50235-2010现场设备、工业管道焊接工程施工质量验收规范GB50683-2011 现场设备、工业管道焊接工程施工规范GB50236-2011石油化工钢制管道工程施工工艺标准SH3517-2001石油化工

24、低温钢焊接规程SH3525-2004 石油化工铬镍奥氏体钢、铁镍合金和镍合金管道焊接规程SH/T3523-2009石油化工异种钢焊接规程SH/T3526-2004 钢熔化焊对接接头射线照相和质量分级GB3323-2005 现场设备、工业管道焊接工程施工规范 GB502362011Code for construction of field equipment, industrial pipe welding engineering阀门检验与管理规程 SH3518-2000Code for vales inspection and management2.9.7Anti-corrosion/he

25、at-resistant project防腐、绝热工程工业设备、管道防腐蚀工程施工及验收规范HGJ229-91 石油化工企业设备和管道涂料防腐蚀技术规范SH3022-2011建筑防腐蚀工程施工及验收规范GB50212-2002 涂装前钢材表面处理规范SYJ4007-86工业设备及管道绝热工程施工及验收规范GBJ126-89石油化工绝热工程施工工艺标准SH/T3522-2003 设备及管道保温技术通则GB/T4272-2008石油化工设备和管道隔热技术规范SH3010-2000 工业设备及管道绝热工程施工质量验收规范GB50185-2010 石油化工涂料防腐蚀工程施工质量验收规范SHT3548-

26、2011 2.9.8电气仪表工程工业自动化仪表工程施工及验收规范GB50093-2002 石油化工仪表工程施工技术规程SH/T3521-2007 建筑电气工程施工质量验收规范GB50303-2002电气装置安装工程高压电器施工及验收规范GBJ147-90电气装置安装工程接地装置施工及验收规范GB50169-2006电气装置安装工程爆炸和火灾危险环境电气装置施工及验收规范GB50257-96通风与空调工程施工质量验收规范（附条文说明） GB50243-2002电气装置安装工程电力变压器、油浸电抗器、互感器施工及验收规范GBJ148-90 电气装置安装工程蓄电池施工及验收规范GB50172-92

27、电气装置安装工程母线装置施工及验收规范GBJ149-90继电保护和安全自动装置技术规程GB/5T14285-2006电气装置安装工程盘柜及二次回路结线施工及验收规范GB50171-92Code for construction and acceptance of ventilation and air conditioning works2.9.9Construction inspection standard and norm扬巴公司施工验收规范标准3.0 Applicable scope适用范围This quality plan is applied for BASF-YPC GAA Me

28、chanical, electrical and instrument Installation Project, 本合同质量计划适用于扬巴GAA项目建筑工程、设备安装工程、管道安装工程、电气和仪表安装工程。4.0 Quality target质量目标4.1 ：Quality Management Policy And Objectives质量管理方针目标Quality Management Policy 质量管理方针Applying advanced technology, design Carefully;Adopting fine management, satisfy contract

29、; Strengthening process control, ensure quality; Supplying sincere service, satisfy customer;Observing law and regulation, maintenance brand. 运用先进技术，精心设计 采用精细管理，满足合约 严格过程控制，确保质量 提供诚挚服务，顾客满意 遵守法律法规，维护品牌4.2 Quality Management Objectives质量管理目标Quality qualification rate of individual project items 100%单

30、位工程合格率100%；Excellent rate of erection works over 95%安装工程优良率95%以上；The first passing rate of welding over 96%焊接一次合格率96%以上；rate of one-take start-up items 100%开车一次成功率100%。5.0 Quality management system质量管理体系5.1.Quality management organization of GAA project中石化南京工程有限公司扬巴精丙烯酸项目项目部的质量管理组织机构项目经理：王友文Project

31、manager:WangYouwenWangYYUPYouwen现场经理：张旭东Site manager:ZhangXundongHSE经理：穆 雷HSE Manager: Mu Lei费控经理：冯晓平Cost manager: Feng Xiaoping施工经理：杨卫边Construction Manager: Yang WeibianQA/QC经理兼总工程师：肖中山QA/QC&Chief engineer: Xiao Zhongshan综合管理办公室Logistic administrative office工程管理办公室Project management office技术质量办

32、公室Technology and quality office物资供应办公室Procurement office经营管理办公室Prosecution management officeHSE管理办公室HSE management office专业施工队Discipline construction division施工班组Construction team5.2BYC GAA PROJECT QUALITY CONTROL CHART中石化南京工程有限公司扬巴精丙烯酸项目部质量管理体系项目经理：王友文Project manager: Wang YouwenQA/QC经理：肖中山QA/QC ma

33、nager: Xiao Zhongshan设备责任工程师：战军质量负责人：钱红兵QA/QC responsibility: QianHongbin钢结构质检员：居健保温质检员：王森山电气质检员：孙立祥管道质检员：何国强焊接质检员：彭利涛防腐质检员：王森山设备质检员：杨常富材料质检员：任青松土 建 质 检 员：孔国富专业施工队Discipline construction施工班组Construction Team5.3 Personnel of QA/QC managers质量管理人员No.序号Name名字Responsibility职责Remarks备注1Xiao肖中山QA/QC manage

34、r质量经理2Qian钱红兵Responsible for QA/QC inspect质检负责人3Kong孔国富Civil quality inspector土建质检员4Sun孙立祥Electric quality inspector电气质检员5He何国强Underground quality inspector管道质检员6Yang杨长富Equipment quality inspector设备质检员7Peng彭利涛The welding inspector焊接质检员8Ren任青松Material inspector材料质检员9Wang王森山Anti-corrosion, insulation

35、quality inspector防腐、保温质检员6.0 Quality responsibility质量管理职责6.1 Project manager项目经理Project Manager is the first responsible person for the project, fully responsiblefor the project quality 项目经理是该项目的第一责任人，对项目工程质量负全责；Fully implement of quality regulation and system from superior with supervision and carr

36、y out.贯彻执行上级有关质量管理的规定和制度，并监督检查实施与落实。Organize and establish the QA system for the project 负责组织建立项目质量保证体系；Allocate the project quality objectives and plan to the construction teams, and define their responsibilities on quality 将项目工程质量目标和计划落实到施工班组，明确其质量责任；Keep informed of the project quality movements,

37、 participate in quality workingmeetings and quality inspections 掌握工程质量动态，参加质量工作会议和质量检查；Be responsible for education of employees on quality awareness and organize QC group activities 负责项目部员工质量意识教育，组织开展 QC 小组活动；Organize and carry on “TCFD”负责组织开展“三查四定”；Directly responsible for the fulfillment of the q

38、uality parameters assigned by the company 对公司下达的质量指标完成情况负有直接责任；Organize the management of document and quality record, handover document, project back visit and quality conclusion work.组织文件资料和质量记录管理，组织审查交工文件，并组织进行工程回访和质量总结工作。6.2 Construction manager 施工经理 Assure quality of project (product), and be d

39、irectly in the charge of manager.Handle correctly the relation between quality and schedule during the dailyconstruction work of command and management. According to the constructionprocedure, fulfill timely each construction assignment on the base of quality and quantity保证工程（产品）的质量，直接向现场项目经理负责。在日常施

40、工生产的指挥和管理工作中，正确处理质量与进度的关系，按程序施工，保质、保量、按期完成各项施工生产任务。Supervise and guide the running of quality system, and be totally responsible forthe quality problem and unqualified product delivered to customs due to losecontrol of quality system running 监督、指导本项目部质量体系的运行，对质量体系运行失控造成的质量问题和出现不合格工程（产品）负直接责任。Partici

41、pate the establishment of quality work development layout, policy, target,and annual quality schedule, and adopt effective measures to assure theimplement of quality policy 参与制定本项目部的质量工作发展规划、方针目标和年度质量计划，采取有效措施确保质量指标计划完成，确保公司质量方针的实现。According to Quality Manual, Procedure Document, and Enterprise Mana

42、gement Standard (System), organize and harmonize the constructionactivity of our company, guide the quality inspection work, and participate theresearch and analysis meeting for important quality problem, master totally thestatus of project quality 严格按质量手册、程序文件和公司企业管理标准（制度）的规定、组织、协调公司各项施工（生产）活动，领导项目

43、部的质量检查工作，参加重大质量问题研究分析会，全面掌握工程质量情况。ccording to the quality schedule, construction organization design, and construction scheme, organize the construction, civilized construction, andhandle the relation between schedule and quality 按照质量计划/施工组织设计和施工方案组织生产，文明施工，处理好工期与质量的关系。Be responsible for the spread

44、and application of scientific quality managementand experience of our project team 负责组织领导科学的质量管理方法和经验在本项目部的推广和应用。Participate review and compiling the construction drawing auditing, construction organization and construction scheme auditing. 参与编制施工组织设计、施工方案并参与工程的施工图会审、施工组织设计和施工方案审查。Participate the qu

45、ality work meeting, be acquainted of the work of project quality inspection station, and master the quality status of relevant project 参与质量工作会议，了解本项目部质量办公室的工作，掌握所管工程的质量状况。Adopt proper measure to prevent unqualified product, take charge of the inspection, management work for engineering identificatio

46、n and traceability. 在施工过程中，组织采取措施，防止出现不合格品，负责对工程标识和可追溯性的检查、管理工作。Calls on technology and quality management staff to participate Quality Inspection and specify quality examination organized by CTN, supervise and rectify the quality deficiencies or potential issue, participate the incident investigati

47、on analysis and disposal. 召集施工管理人员参加CTN组织的质量大检查和专业性质量检查，对发现的质量缺陷、隐患监督整改，参与质量事故的调查、分析和处理。Organize "Three Levels checking and Four Levels verifying", handover documents, take charge. And feedback of quality and construction process information; compile the conclusion of project construction

48、quality. 参与组织“三查四定”、质量评定、交工资料审查，负责工程过程信息和质量的统计与反馈，编写工程质量总结。Organize collection and analysis relative information during construction. 在工程实施过程中，组织有关数据的收集和分析工作。6.3 QA/QC Manager QA/QC 经理Carry out and implement management regulation and systems of the superiorlevel on quality under the guidance by the

49、Project Manager and the quality departments of the superior levels 在项目经理领导和上级质量部门指导下，贯彻执行上级有关质量方面的管理制度和规定；Lead the quality management works in the Project Management and be fully responsible for project quality 领导项目部质量管理和质量检测工作，在对外部单位的质量活动中，全权代表项目部；Ensure the normal operation of the QA system under

50、the leadership of the Project Manager, and make rational arrangement of inspection and testingpersonnel according to plans 在项目经理领导下保证质保体系的正常运行，依据计划合理安排检查、试验人员；Organize the construction supervisor and quality inspectors to conduct projectquality evaluation, and perform quality inspection and analysis

51、 activities 组织编制工程项目合同质量计划，并组织设施；Prepare inspection and testing plans for individual project items, makeinspection and confirmation at corresponding control points according to plans,and make identification on inspection (testing) status 组织编制单项工程检验、试验计划，依照计划由专职专业检查员在相应的控制点进行检查确认，并做出检（试）验状态标识；Report

52、information on project quality internally and externally on a weekly (monthly) basis, and notify the activities conducted and problems disposed of ina timely manner, and perform analysis on quality activities periodically 每周（月）定期向内、外部报送项目工程质量信息，并及时通报质量情况及所处理情况，定期进行质量活动分析；Organize the weekly quality

53、regular meeting of project team, and participate thequality regular meeting of BYC and quality activity 组织项目部每周的质量例会，参加 BYC 质量例会及有关质量活动；Analyze and dispose quality failures in the project; make special reports on correction or prevention of existing and potential rejected products/ items; trackthe e

54、xecution and validate the effects accordingly;分析和处理项目质量问题，对存在的和潜在的不合格发出纠正或预防措施报告，跟踪检查实施情况，验证实施效果；Organize and participate in internal review of the project; urge the responsible party to make and carry out corrections if any problem is found in review; andvalidate the effects of such corrections.组织并

55、参加项目内部审核，对审核发现问题督促责任方制定和实施纠正措施，验证纠正措施实施有效性。Organize acceptance of supervision and inspection by the superior departmentson project quality and confirmation on rectification and correction of existingproblems组织接受上级各部门对工程质量的监督、检查和对存在问题整改的确认。Organize acceptance of supervision and inspection by the supe

56、rior departmentson project quality and confirmation on rectification and correction of existingproblems组织接受上级各部门对工程质量的监督、检查和对存在问题整改的确认；Implement reward and penalty on the project implementation quality accordingto the rewarding and penalty method on quality 按照质量奖惩办法，对项目部的所属作业队、部门和员工实施质量奖惩；Be responsible for investigation and dispo